RollNo...........,,.....,....

TotalNo. of Questions: 08]

['Ibtal No. of pages: 02

M,Tech (ME) (Sem. - L't)

ADVANCED MANUFA CTURING PRO CESSES

SLIFJECT
CODE: MMtr - sA7
PaperID : [80421]
Tirne : 03 Hours

Maximum Marks : 100

1)

Atternptany five questions.

2)

All the questionscaffy equalmarks.

Ql) a)

What changesin manufacturingsetupshavebeenwitnessedin thecurrent

scenarioof rapid changesin productdesign,smallerbatch sizesand
advert of infcrmation Technology?Give an example to sr-rpport
yoLlr
answer.
Comment upon the signiflcauceof irnportant propertiesrelateclto
rnanufacturingprocesses
with particularregardto the following
t)
Manufactureof complexcastings.
ii)

Q2) a)

Productionof machinetool Gears.

Pointing out the limitationsof conventionalmachiningprocessestrace

the evolutionof advanced/ non-conventional
rnanufacturingtechniques.
List thefactorswhichinfluencetheaccuracyof work in EDM andderive
an expressionfor thematerialrernovalrate(MRR) in a relaxationcircuit
EDh'I process.state the conditionfor maximum power.
Discuss the principle processparameters,capabilitiesand merits /
derneritsof

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Q3) a)

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b)

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b)

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fnstruction to Candidates:

1)

ii)

b)

R-1499

Irrictionwelding.

Explosionwelding.

What is AdhesiveBonciing?Wheredo we use sucha process,give at

leasttwo examples?

P,',r.o.

Q4) a)

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Explain the-principle,processparameters
and mechanismof rnateriai
"removalin ElectrochemicalMachining.
b) A hole 2'5 cm in diameterand 10cm
deepis to be madein a component
madeof Tungstenby EcM processthe following
datamay be assumed:
CurrentDensity= 200amp/cm2
Atomic weight Tungsten= l g6
Density of Tungsten= 19.4g/cm3
Valencyat which dissolutiontakesplace=
2
calculate i)
The materialremovalrate.
ii) The rime ro make rhehole.
Thke the value of FaradayconstantF =
96500 coulomb

Qs) a) what arehigh energyrate forming processes(IJERF)?

what hasleed to
the evolution of suchprocesses.
Discusstheprinciples,processparameters
andtheoreticalconsiderations
for electroHydraulic Forming.

b)

Q6) a)

s4

Explain the basicsof shell mould casting

for rvhattype of productsis
ihis methodsuitable?statetrreprocess
limitations.
Namevariouscastingtechniques
usedin productionof Aluminiurn Ailoy
componentscan we use centrifugalcasting
for this pu{pose?Discuss
why or why not.

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b)

Q7) Discussthe scopeof following manufacturingprocesses,

giving at leasttwo
examplesproduceclby eachof these.
a) Laserbeammachining
I3xplosiveforrniiig

c)

Vacuumcasting

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b)

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Q8) write compreirensivenotesany threeof the foilowing

a) Under waterwelding
Need for hybrid machiningprocess

b)

c)
d)

Residualstresses
andtheirremovai.
Conceprof Rapidsolidification.

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R- 1499

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