Roll No.

Total No. of Questions: 081

[Total f.,[o.of Pages: 02

M.Tech. (ME) (Sern.- 1't)

ADVANCE MACHINE DBSIGN
SUBJECTCODB : I\IME - 505

PaBerID : [804051
Tirne : 03 Hours

Maximum Marks : 100

b)

Q2) a)

r) A cast iron bar subjectedto compressiveload.

iD A shaftsubjectedto bendingandtorsion.
For designing componentssubjectedto futigue loading, what are the
two basicfypes of stressvariations?Sketchand explain S-N curve for
ferrousand non-ferrousmaterials.
Stateand expiainMiner's rule.How the life of componentsr"rbjected
to
differentvaluesof the fluctuatingstresses
in a cycle is estimatedusing
Miner's rule.
Ahorizontal shaftrestson two bearingsas shownin the Fig. below.The
shafttransmits20KW at 120r.p.m.Thepoweris deliveredto the shaftat
gearC and is takenout at gearD in sucha mannerthat the tooth pressures
F,^of the gearC and F,uof the gearD act vertic.allydownivards.
Find the diameterof the shaft,if ri'orkingstressis I 00 M F" in tension
anC 56lt4P"in shear.The,gearsC and D iveigh 950 N and 350 N
respectively.The combinedshockand fatiguefactorsfor bendingand
torsionrnaybe takenas 1.5and 1.2respectively.

w
w

.a

lls

b)

W?ratis the necessifyof a theoryof failure?Erplain clearlywhich theory

of failure you would recommendto be usedfor designingof

s4

a)

ub
je
ct

Qj)

yo
u.
co
m

lnstruction to Candidates:
1) Attempt any Five questions.
2) AII questionscarry equalmarks.

#rya--*,,

ll9f

t*R - r4 9 2

=-f
u/
II ..-\_]___,-Ful

_!:

2.Aro

.*---_-

Aq.rd-.r r.rferf,.,to.O-.f^6

rp"{

r' l r

\r'.^

P,T.O,

Q3) a)

Disct-iss
in cletailthe curveclsurfacecontactstresses
asapplieclto rolling
bodies.why it calied a surfacefatigue phenomenon.Give practic,al
exampleswhere thesestressesare predominant.
what is creep?Explainthe causesand interpretationof failuresin low
cyclefatigue.

b)
Qa) a)

The scienceof "fracturemechanics"explainsandpredict suddel failure

phenomenon.Explain the stateurentby giving practicalexamples.
what
are the causesand areaswhere suddenfailure takesplace.
Explain the stepsto be takenfor designa componeniagainstcreep.Also
discusscreepin low carbonsteelusing creepdeformationversus
time
plot.

yo
u.
co
m

b)

Qs) a) Explaintheterms,reliabilitv,maintainabilityandavailabilityin the design

of machinecomponents.
Give practicalexampleswhile explainingeaih
terTn.
The rolling contactbearingsareto be selectedfor supportingoverhung
countershaft.The shaft speedin 720 r.p.m. The bearirrg,ur. to
hav!
99o/ireliability correspondingto 24000hrs. The bearingsare subjected
to an equivalentradial load of 1KN. Considerthe life adjustmentfactors
as 0.9 and 0.85 respectively.calculatethe basicclynamicload rating,
specified at 9}oh reliability.

s4

b)

Q6) a)
b)

ub
je
ct

Explain the surgephenomenonin springs.

A boltedjoint is formedfbr a pressurevesselin which the bolt is tightened
with an initial pre-loadof 7000N.The externalload on the bolt varies
frorn0 to 9000N.rf

"=t=U5,

find thesizeof thebolt.For bortmaterial

87) a)

Describein detail.vjttousareaso.fapplicationof computerfor design.

How do you classiff the appiicationof computerfor man,facturing.
what arethe be'efits of usingcomputerfor designwork?

w
w

b)
c)

.a

lls

take {w =260N/mm2,enclurance
limit in reversedaxial loading= 130
N/mm2.Factorof safetl,of 3 on soderbergline and stressconcentration
factorof 2.8.

what are the r:rathematical

conceptsrequireciin the ,,finiteeiement
analysis"',)
\\'h a t i ,u? n i n te rp o .l ation
lunction' 7Hclv does the selectionof an
rnterltclation
f'unctionafl-ect
ti-resolutionoutcome.
Explainwith the helpof a neatsketch,the localco-orclinates
andglobal
c:o-ordinates
in FEM mesh.

Q8) a)

b)

c)

EEEE
R- I 492