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abstract
Article history:
This research is devoted to the use of ethanol (i.e. bio-ethanol) in the combined production
and purification of hydrogen by redox processes. The process has been studied in a single
lab scale fixed bed reactor. Iron oxides, apart from their remarked redox behavior, exert an
18 December 2013
in the range from 625 to 750 C. The resulting gas stream (mainly H2 and CO) reduces the
solid to metallic iron. During a subsequent oxidation with steam, the solid can be regenerated to magnetite producing high purity hydrogen (suitable to be used in PEM fuel cells).
Keywords:
Even though small amounts of coke are deposited during the reduction step, this is barely
Bio-ethanol
gasified by steam during the oxidation step (detection of COx in concentrations lower than
Hydrogen
1 ppm). Influence of parameters like temperature, ethanol partial pressure and alternate
Steam-Iron
cycles effect has been studied in order to maximize the production of pure hydrogen.
Redox
Copyright 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
Chemical looping
1.
Introduction
The present study is focused in the joint production and purification of hydrogen from renewable ethanol. Ethanol is a
great option which can be converted into hydrogen due to its
relative low-toxicity (lesser than that of methanol), easygeneration from renewable sources, and low production
costs [1].
Nowadays, most ethanol is produced by fermentation
processes using raw materials like sugar cane, cereal grain
and other materials with high starch content [2]. This way,
biomass has produced up to 85.2 million cubic meters per year
of bio-ethanol in 2012 all over the world [3], being currently the
most used biofuel in transportation [4]. To refer to this
reserved.
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1.1.
Reaction network
(r.1)
Ethanol dehydration:
CH3 CH2 OH#CH2 CH2 H2 O
(r.2)
(r.3)
(r.4)
The sum of reactions (r.1) plus (r.3), and (r.2) plus (r.4),
would conform the ethanol decomposition reactions (r.5) and
(r.6):
CH3 CH2 OH#Cs CO 3H2
(r.5)
(r.10)
(r.11)
(r.12)
(r.13)
(r.14)
H2 O CO#H2 CO2
(r.15)
2CO#CO2 Cs
(r.16)
(r.6)
(r.7)
(r.8)
(r.17)
(r.9)
2.
Experimental
2.1.
Experimental setup
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Table 1 e Molar flow ratios of different species at the exit vs. ethanol feed at the entrance of the reactor for a blank (without
solid) and with a sample of triple oxide in the reduction step.
2
3 CH2 OH
Blank
Triple oxide
0.133
0.119
n_ out
CH
n_ in
CH
3 CH2 OH
0.180
0.107
n_ out
CO
n_ in
CH CH
3
2 OH
0.184
0.734
2.2.
Solid preparation
3.
Results
3.1.
n_ out
CO
n_ in
CH
n_ out
CH
n_ in
CH
3 CH2 OH
n_ out
H
3 OH
n_ in
CH
n_ in
CH
3 CH2 OH
3 CH2 OH
0
0.784
n_ out
C H
0.364
0
n_ out
C H
2 4
n_ in
CH
3 CH2 OH
0.327
2.899
2 6
3 CH2 OH
0.087
0
0.005
0.004
3.2.
3.5
Stage "A"
Stage "B"
1.0
Stage "C"
FH2 mx.
3.0
0.8
P
2.5
H2
H2O
CO2
CO
CH4
2.0
1.5
0.6
0.4
FCO mx.
1.0
0.2
0.5
0.0
0
10
15
20
25
30
35
40
Overpressure (bar-g)
n_ out
H O
n_ in
CH
[Adim]
0.0
Time (min)
Fig. 1 e Product distribution and overpressure profile along
time for the reduction of fresh iron oxide with ethanol
(1.12 mmol mine1, 0.1 bar) at 675 C.
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From this time on, molar flows show a stable behavior with
high values for H2 and CO, very close to the stoichiometric
values (3.36 mmol min1 and 1.12 mmol min1, respectively,
at the operating conditions) provided by the decomposition of
ethanol according to reaction (r.5) (Stage C in Fig. 1). Consequently low selectivities (ca. 3%) towards oxidized species
(H2O and CO2) were observed in this same period.
The deviation in the elemental balance (e.g. relative difference between output molar flow and input molar flow for
each component) for C, H and O performed at the exit of the
reactor on gas phase during a reduction experiment (Fig. 2),
shows that a good balance closure has been achieved for
hydrogen. However, high excess of oxygen is obtained during
the first reduction minutes due to the oxygen contribution
coming from the solid. Carbon shows an important deficit (e.g.
carbon accumulation within the reactor) from the very
beginning, stabilizing at constant closure deviation from
10 min on. This indicates that carbon deposition proceeds at
an almost constant rate over solid particle surface. Presence of
amorphous as well as structured nanotubes has been evidenced by TEM after each cycle (not shown), being of similar
characteristics as those found in analogous studies using
methanol as test reagent [17]. Although iron carbides were
sought by XRD of coked samples after reduction, they were
never detected.
This coke deposition causes a slight overpressure increase
in the bed (dashed curve in Fig. 1) during the first minutes of
reaction, stabilizing later on with inconsequential values
(close to 0.3 bar-g at experimental conditions corresponding to
Fig. 1). Only for longer times on stream, and always within Stage
C would be found a deviation from this behavior, showing an
abrupt increase in pressure drop (not presented here) that
could jeopardize the operation of the reactor. Nevertheless, it
should be noted that actually Stage C is not necessary for the
steam iron process performance; therefore the reduction step
should be interrupted when reaching this Stage C in order to
avoid overpressure problems.
3.3.
3.4.
3.5.
220
FH2O,0
2.5
100
3.0
C
H
O
210
75
50
25
0
-25
-50
-75
10
15
20
25
30
35
40
Time (min)
Fig. 2 e Elemental mass balance closures (output over input
molar flows) for reduction of fresh iron oxide with ethanol
(0.1 bar) at 675 C.
H2O
H2
CO2
CO
2.0
1.5
1.0
0.5
0.0
0
10
20
30
40
50
60
70
80
90
Time (min)
Fig. 3 e Reactive and products distribution during the first
oxidation step at 500 C (previous reduction step at 675 C).
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3.0
FH2O
0.05
0.10
0.15
PEth.(bar) FH2
4
FH2 max.0.10 bar
3
2
10
20
30
Time (min)
40
1.5
1.0
2.0
1.6
1.2
625 C
650 C
675 C
700 C
725 C
750 C
0.8
0.6
0.4
625C
650C
675C
700C
725C
750C
0.2
10
15
20 25 30
Time (min)
35
40
45
50
0.5
T
t*
10
20
30
40
50
60
70
80
90
Time (min)
Fig. 6 e Influence of reduction temperature on hydrogen
produced during the subsequent oxidation step with
steam at 500 C.
3.6.
500
550
600
650
700
750
800
(a)
0.9
WG
Fe
0.8
0.7
Stage
Cycle "B" "C"
1st
2nd
3rd
0.6
0.9
CO/(CO+CO2 ) (adim)
2.0
50 60 70
H2 /(H2+H2 O) (adim)
0.0
2.5
0.0
625 C
650 C
675 C
700 C
725 C
750 C
FH2max.
FeO
Fe3O4
(b)
0.8
Fe
GS
0.7
0.6
FeO
0.5
0.4
500
Fe3O4
550
600
650
700
750
Temperature(C)
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3.7.
0.5
1st cycle
2nd cycle
3rd cycle
0.4
0.3
0.2
0.0
625
650
675
700
725
N/A
N/A
0.1
N/A
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750
4.
Conclusions
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in the behavior of the subsequent steps: the higher the temperature, the greater the sintering of the solid, but also the
lower the content of carbon deposited on its surface. Thus, a
tradeoff between temperature and coke deposition along cycles has concluded that an optimum temperature of 675 C
should be employed.
[8]
[9]
Acknowledgments
Financial support for this research has been provided by the
Spanish Ministerio de Economa y Competitividad (MINECO),
through project ENE2010-16789. J. Plou also thanks the same
institution for the grant BES-2011-045092. Financial aid for the
maintenance of the consolidated research group CREG has
been provided by the Fondo Social Europeo (FSE) through the
Gobierno de Aragon(Aragon, Spain).
[10]
[11]
[12]
[13]
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