Professional Documents
Culture Documents
TQM
TERM ASSIGNMENT
Submitted by:
Asad Hussain (14751)
TABLE OF CONTENTS
TOPICS
PAGE
1. INTRODUCTION..2
2. PHILIP B. CROSBY....3
a. Do it right the first time...3
b. Zero Defects Day and Zero Defects..4
c. Four Absolutes of Quality.....4
d. Prevention process.5
e. Quality vaccine..5
f. Sic Cs.5
g. Learning..6
3. W. EDWARD DEMING6
a. System of profound knowledge..7
i. Theory of systems..7
ii. Theory of variation.7
iii. Theory of knowledge...7
iv. Knowledge of psychology.8
b. Plan-Do-Check-Act cycle..8
c. Prevention by process improvement....8
d. Chain reaction of quality improvement...9
e. Common cause and special cause..10
f. 14 points.......10
g. Deadly and dreadful diseases..11
h. Learning...12
4. JOSEPH M. JURAN...12
a. The Spiral of Progress in Quality...13
b. The Breakthrough Sequence......14
c. The Project-by-Project Approach....14
d. The Juran Trilogy...15
e. The principle of the "Vital Few and Trivial Many.16
f. Learning...17
INTRODUCTION:
Now a days managers and firms are more focusing on delivering quality to their customer by
creating a quality focused organization. Managers need a proper frame work and guidance
to successfully create a quality focused organization. In order to help managers achieve
their goals, different philosophers have presented their theories. From those philosophers,
three are considered to be the quality guru because of their enormous contribution in the
topic. The quality gurus are name as follows:
Philip B. Crosby
W. Edwards Deming
Joseph M. Juran
Philip Crosby, an engineer, gave six principles of quality. The basis or foundation of his
approach was prevention. Further to these principles, he defined 14 steps of quality
improvement in one of his quality principle, which includes the responsibilities of the top
management as well as the workers. He is best popular for the Zero Defects concept.
These 14 steps were introduced in the year 1987.
Edward Deming, a Ph.D. in physics, widely known for his leading Japanese businesses, which
has made them the leaders of quality and productivity throughout the world. Deming
introduced a systematic and leadership approach to quality and gave six approaches, like
Crosby. He has been called The Father of The Third Wave of The Industrial Revolution.
Joseph M. Juran, and electrical engineer and also holds a law degree. He proposes a
strategic and structured approach to achieve quality. For this purpose, he developed five
concepts.
This report highlights and explains the quality principle introduced and proposed by the
three quality gurus.
PHILIP B. CROSBY
Crosby defined quality as:
Conformance to requirements
According to him, quality should be defined in measurable terms. This helps the managers to not
only make decisions on the basis of tangible targets but also eliminates the decisions make on the
basis of previous experiences, hunches or opinions of others.
In order to make quality a measurable term and calculate the cost of doing things wrong, he
introduced the following formula:
Cost of quality (COQ) = Price of conformance (POC) + Price of nonconformance (PONC)
Here,
POC refers to the cost of getting things done right at the first time.
PONC refers to the information provided to the management regarding the waste cost and a
visible indication of progress as the organization improves.
Prevention is the foundation principle of Crosbys approach to quality. His approach consists of the
following six concepts:
1.
2.
3.
4.
5.
6.
1. Management commitment
2. The quality improvement team
3. Quality measurement
4. The cost of quality
5. Quality awareness
6. Corrective action
7. Zero defects planning
Crosbys 14-Steps
8. Quality education
9. Zero Defects Day
10. Goal setting
11. Error-cause removal
12. Recognition
13. Quality councils
14. Do it over again
Prevention Process
According to Crosby, prevention involves thinking, planning and analyzing the process to identify the
areas from where the errors occur and take action accordingly to eliminate those errors. For this
purpose, Crosby has developed a prevention process (shown below) and identifies this process as a
continuous process to eliminate the errors.
Quality Vaccine
Crosby sees quality as bacteria of non-conformance which should be vaccinated to through
antibodies to prevent problems.
To him quality can be achieved through prevention in advance using some functions or prevention
steps like vaccine is used to prevent any medical disease. For this Crosby presented 3 principles that
is Determination, education and implementation.
Determination means that management is willing to bring change and considers bringing
management action for change.
Education is providing knowledge to all employees to bring change. Its the process to give
knowledge of their role in quality improvement and to implement improvement process.
Implementation is the step in which improvement plans are made, resources are allocated
and quality improvement is designed.
Six Cs
Education can be attained in six steps according to Crosby. The first step is comprehension which
defines the quality and involves from top management to lower employees. The next stage is
commitment in which management makes quality improvement policy the third C is competence
where plans are developed for training and education of quality. The fourth C is communication that
is communicating all the plans to employees and publishing stories of successful quality
improvement stories. The next stage is correction that focuses on prevention and performance of
quality product. The last is continuance that is the process must go on. It should be continuing
without any breaks and without considering having second chance.
LEARNINGS
The learning gained from Crosbys principal on quality management is that quality is the most
important thing that has to be focused by the management. Quality should not be compromised in
any situation and on any reason. He also gave the formula to measure the cost of quality which
emphasizes that the waste is something which should not be there in the company or in
manufacturing plant. The workers have to be trained well by the leaders and the managers of the
company so that they do their work in the right way first time they do. To reduce/eliminate this
waste, the six concepts on prevention can be implemented. Those six concepts/step helps in
preventing the waste or products which are not good.
The managers or the leaders of the organization have the responsibility of training and education
the working staff (working at the plant) so that they can work in such a way that the product is
produced fulfilling the quality standard, the first time they are produced.
The system that has been implemented within the organization has to be a system that works on
prevention of errors. The causes of those errors has to be identified and removed and corrective
actions be taken. The management should be committed towards creating a quality environment
where everyone is working for quality output without making errors. The prevention process
provides us the guideline through which we can create that quality culture.
W. EDWARD DEMING:
Edward Deming has applied a system and leadership approach to quality. According to him, quality
can only be defined by the customers. Therefore it is a relative term because of the fact that every
customer has his own way of evaluating the quality. In his book Out of the Crisis he defined quality
as;
The difficulty in defining quality is to translate future needs
Of the users into measurable characteristics, so that a product
can be designed and turned out to give satisfaction at a price
that the user will pay.
(Deming, 1986)
This system and leadership approach includes the following seven key elements:
1. System of profound knowledge
2. Plan-Do-Check-Act cycle
3. Prevention by process improvement
4. Chain reaction of quality improvement
5. Common cause and special cause
6. 14 points
7. Deadly and dreadful diseases
formulating theories
developing hypotheses
designing and conducting experiments.
They will need to know how to collect, analyze, interpret, and apply data derived from
experimentation. A theory need not be complex, it may be as simple as stating (predicting) that one
method of training may be more effective than another for learning certain skills. Deming is critical
of managers who look elsewhere for solutions (e.g., copying a remedy, adopting others' successful
ideas). Theory advances knowledge and knowledge is obtained through use of the scientific method.
Plan-Do-Check-Act cycle
Deming emphasizes continuous improvement and believes that it is management's obligation to
constantly and forever improve the system of production and service. The concept of ongoing
improvement is illustrated by the Shewhart cycle or the Plan-Do-Check-Act (PDCA) cycle.
Measurement is used to monitor processes and take action to minimize the possibility of producing
unacceptable products or services to the customer. Note that the size of the "process" box has been
enlarged in the prevention approach and contains "causes" for a product or service. The diagram is
presented this way to emphasize the point that quality results from studying and changing the
process, not inspecting the final product.
14 points:
According to Deming, the 14 Points can be applied anywhere, in any organization, regardless of size
and type of business. These points provide the basis for initiating and sustaining an organizational
transformation that focuses on customer satisfaction through quality. These obligations are
management's responsibility and they cannot be delegated. Deming says,
"Adoption and action on the 14 points area signal
that the management intends to stay in business
and aim to protect investors and jobs"
(Deming, 1986)
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To adopt the 14 points, management needs to put aside short-term thinking for the long-term good
of the company so that they can be in business tomorrow. The 14 points have undergone revision by
Deming to help people understand his observations. However, the essence of each point has
remained essentially the same from one version to the next.
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LEARNING:
Quality is something which the company cannot measure. It can only be defined by the customer
who is using that product. The quality can be achieved by having profound knowledge about the
system is the most important thing along with the hard work. There is a relation that exists between
the constituents of the system (employees, management style, customers, environmental
constraints, shareholders, training and recruitment). It is necessary to study that relationship in
order to achieve quality. By studying the system, management should be able to identify a stable
system which helps in eliminating the variations in the quality and helps in identifying the cause of
that variation. The management should have the required knowledge to develop the theories,
develop hypothesis and conduct experiments that eventually leads to a quality product. The
knowledge of quality management is therefore very important to create a quality based organization
as well as products. On the other hand, the management should be able to handle the diversified
workforce because of the fact that every have different learning styles and preferences also differs.
The Shewhart cycle gives clear steps to implement the change for quality. Firstly, we need to
develop a plan for change. The plan should consider every aspect of the organization system. After
planning, carry out the plan on a small scale to check its efficiency before proper implementation.
This leads to the third step that deals with the checking of the results of small scale tests. If it fulfills
the requirements act upon it and implement it in the organization, if not, go to step one.
The process should be designed in such a way that helps in preventing the errors. It should allow the
management to measure the quality and efficiency of the process through which the product is
being made. There is relation that exists between the process, cost of the product and the quality.
This is called the chain reaction process because, if the process is proper it will lead to decreased
waste and errors which mean the cost will also decrease. Good process also helps in achieving
quality products. Deming proposed his 14-points and these points provide the basis for initiating and
sustaining an organizational transformation that focuses on customer satisfaction through quality.
JOSEPH M. JURAN:
Juran defines quality as "fitness for use." He stresses a balance between the product features and
products that are free from deficiencies. The word "product" refers to the output of any process,
and that includes goods as well as services. By features he means technological properties of a
product (e.g., fuel consumption of a vehicle) designed to meet the customer's needs. Service
organizations also-possess features, such as promptness of delivery or courtesy extended.
The second element of Juran's definition of quality addresses products free from deficiencies, which
means that there is no scrap, errors in the invoices and late deliveries. According to Juran, these
failures make trouble for the customer, which in future leads to a dissatisfied customer. Juran's
definition of quality reflects his strong orientation to meeting customer's expectations. Anyone
affected by the product is considered a customer. This group includes those who deal with the
product during its developmental stages, the internal customers, and those who deal with the
finished product, the external customers.
Juran has proposed a strategic and structured approach to achieving quality. This approach is also
known as project- by-project. Concepts he developed to support his philosophy includes the
following five elements:
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Identifying the activities that could meet the company's goals of fitness for use.
Assigning the activities to the various departments and organizations around the spiral.
Providing the facilities and tools needed to conduct these activities.
Conducting the assigned activities within the designated departments.
Ensuring that these activities are properly carried out.
Coordinating the departmental activities.
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Breakthrough Sequence:
Juran's philosophy addresses improvement and innovation in terms of breakthrough. He defines
break- through as:
"Dynamic decisive movement to new
higher levels of performance"
(Juran, 1964)
His breakthrough sequence involves activities that will result in improvements in quality and will
eventually result in unprecedented performance that will help the organization launch innovative
products. Breakthroughs can lead to;
1. Attainment of quality leadership
2. Solution to an excessive number of field problems
3. Improvement of the organization's public image.
There are barriers that affect opportunities for breakthrough. As with any other change,
breakthrough can be resisted by managers who traditionally concentrate on control. Through
control, managers maintain the present levels of performance or prevent adverse change. Control
activities, such as problem solving, have a short-term focus; they are necessary to hold on to gains,
but will not lead to improvement and innovation. Breakthrough activities are needed to achieve
higher levels of performance and innovation and to exceed customer satisfaction. According to
Juran, breakthrough and control are part of a continuing cycle of gains and plateaus in performance,
and he considers that, all managerial activity is directed at either breakthrough or control (Juran,
1964). According to Juran, all breakthroughs follow the same sequence:
1. Policy making.
2. Setting objectives for breakthrough.
3. Breakthrough in attitudes.
4. Use of Pareto principle.
5. Organizing for breakthrough in knowledge.
6. Creation of steering arm.
7. Creation of diagnostic arm.
8. Diagnosis.
9. Breakthrough in cultural pattern.
10. Transition to the new level.
Project-by-Project Approach"
The quality improvement methodology, as depicted by Juran, requires project-by-project
implementation. Two kinds of teams are formed, the steering arm and the diagnostic arm, to work
on analyzing problems.
A committee of managers is formed to solicit project nominations from all employees, to select that
year's projects, and to appoint teams to address each one. Typically, large numbers of project teams
must be formed, depending on how many projects have been selected. His approach requires that
members of the team develop skills in team leadership and team participation and acquire
knowledge of problem-solving tools. The main thrust of these teams is to solve problems but Juran
distinguishes between "putting patches" on problems and finding and removing the causes of
problems.
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He calls the process of analyzing problems the "journey from symptom to cause." Examination of the
symptom must be the starting point of the action team. The symptom is the evidence that
something is wrong. Once the symptom has been identified, the objective of the team is to come up
with a solution. However, the members will first need to discover the cause. Juran developed two
journeys to describe how the teams interact with each other in this process
The journey from symptom to cause, which he named the diagnostic journey
and the journey from cause to remedy, called the remedial journey.
(Juran & Gryna, 1988)
Both journeys are different in purpose and require teams of people from different levels and
departments within the organization with different skills.
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It should be noted, however, that frequency should not be the only characteristic to consider when
beginning a Pareto analysis. Sometimes frequently occurring defects are not the most serious, and
common sense needs to prevail in those situations when selecting initial causes for improvement.
LEARNING:
There are companies who are responsible to produce the products and then distribute it in the
market. These companies carry out work through specialized departments. These departments also
help other departments which contribute to the companys success; such as HR, Finance and Quality
department. To get a quality output all the departments within the company should work together
as there is a relationship among those departments. Juran called this as quality function while
making it clear through his spiral diagram. He has identified six ways to carry out quality
improvement project throughout the company; Identifying the activities that could meet the
company's goals of fitness for use, assigning the activities to the various departments and
organizations around the spiral, providing the facilities and tools needed to conduct these activities,
conducting the assigned activities within the designated departments, ensuring that these activities
are properly carried out and coordinating the departmental activities.
The companies can go for breakthrough innovation in their company as well as their products in
order to provide satisfaction to their customers. This breakthrough can be resisted by the
management or the workers as other change activities have a probability to be resisted. He
identified a specific sequence to implement this approach, which involves 10 sequential steps.
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He stressed that the leadership in the company should identify the cause of the problems instead of
repairing the defect. For this he said that the leadership must have the problem solving abilities and
tools. The top management should form separate teams for separate projects so that the leader can
focus on his assigned task and come out with quality results which is free from defects.
In order to manage quality, Juran has proposed a systematic approach to it which consists of three
elements. Planning involves the production of the product, Control is the minimization or
elimination of the waste and defected products, the third is the quality improvement, and it is
concerned with reducing the cost of the product while keeping the quality of the product at the
standard level.
The Pareto diagram can be used through which the problems can be identified and prioritized
according to their influence on the quality. The poor quality can be attributed to a small number of
elements which are called the vital few. The other defects with in the product are called the trivial
many. These are the defects which also affect the quality of product but on the other hand are very
few and can be ignored until the vital few are eliminated.
REFERENCE
Department of the Navy Office of the Under Secretary of the Navy
Total Quality Leadership Office, Three Experts On Quality
Management. BY J. Gerald Suarez.
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