KWT-620A

Twin Side Labeling Machine

OPERATION MANUAL

KWT MACHINE SYSTEMS CO., LTD.
No. 21, Taiping 21 Street, Taiping City,
Taichung Hsien 411, Taiwan
TEL : 886-4-22773390

FAX : 886-4-22773412

E-MAIL: sales@kwt.com.tw

KWT Machine Systems Co., Ltd.

General Index
1.0.

General
1.1.

Chapter index

1.2.

Machine Specification

1.3

Label Specification

1.4

General Safety Regulations

1.5

Equipment Lay-Out

1.6

Name Plate Identification

2.0.

Installation
2.1.

Chapter index

2.2.

Setting the machine & choosing base

2.3.

Transporting

2.4.

Adjustment of machine level and height

3.0.

4.0
5.0
6.0
7.0

Machine Operation
3.1.

Chapter index

3.2.

Installing the label roll
3.2.1

Front label

3.2.2

Back label

3.2.3

Notice

3.3.

Labeler Sensor Adjustment

3.4.

Labeler Components

3.5.

Labeler Operating Principle

3.6.
Panel View Description.
Control Panel
Maintenance
Trouble Shooting
Electrical Drawings

KWT Machine Systems Co., Ltd.

1.0

General
1.1 Chapter Index

1.0.

General
1.1.

Chapter index

1.2.

Machine Specification

1.3

Label Specification

1.4

General Safety Regulations

1.5

Equipment Lay-Out

1.6

Machine Identification

KWT Machine Systems Co., Ltd.

1.2. MACHINE SPECIFICATION.
Model
Electrical supply
Product size

KWT-620A
Twin Side Labeling Machine
220V, 50/60HZ, Ø1
L: 35-180mm
W: 20-150mm
H: 10-180mm

Label width

Max. 120mm

Label length

Max. 200mm

Conveyor height
Conveyor width

850mm
82.5mm

Products separator

Roller

Machine dimension

L. 2775mm x W. 1951mm x H. 1616mm

Machine weight
500kg

The color, dimension and electrical supply can be specified by customer.

KWT Machine Systems Co., Ltd.

1.3. LABEL SPECIFICATION.

Base Paper
Label Roll Inner Dia.
Reel Outer Dia. (Max)
Gap Between Labels
Width of Base Paper
Labels Placement

Translucent (half transparent)
76mm Diameter Core.
360mm
3 mm
2 mm beyond each side of label
Labels are wound on the outside

1. Label Specification Diagram:

(FIG. 1)

360
mm
76

2mm

W 2mm

Labels rolled outside
Translucent backing paper

2. Label Installation Diagram:

Labeling Head A
(Front Label)

Labeling Head B
(Back Label)

KWT Machine Systems Co., Ltd.

Labels Rolled Outside (LRO): (1). Label Roll for Labeling Head A (Front Label) Order Labels for use on Head A to be rolled clockwise Label Side (2). Label Roll for Labeling Head B (Back Label) Order Labels for use on Head B to be rolled counter clockwise Label Side KWT Machine Systems Co.. .3. Ltd.

GENERAL SAFETY REGULATIONS.. oily.  Supply voltage and souce frequency: 0.  Ground all machines. sticky and fibrous materials.1 nominal supply voltage and 0. Wear protective hair covering to contain long hair. adjustment and cleaning.  SHUT OFF the power.  Electrical connection shall be installed by a professional electrician.1.  Atmosphere: Free from excessive dust.40 C.9-1. and isolated energy before leaving the machine.4. neckties.  Avoid exposing to abnormal vibration. KWT Machine Systems Co.  Avoid exposing to direct sunlight or heat rays which can change the environmental temp. use a voltage regulator. It should make sure the “PE” terminal being connection before power supply. Do not operate machine when you are tired. Person(s) who operate the machine must be trained. A terminal for the connection of the external ground conductor is provided in the vicinity of the associated phase conductor terminals with marked “PE”. fermentative.  Altitude: shall be at altitudes up to 1000m above mean sea level.  Watch what you are doing. corrosive gases and salt.  Relative humidity: not exceed 50% at 40 C. and possess the ability to obey and execute the regulation stated in this manual. Please stand in front of machine for proper position operation. Ltd. or other jewelry to get caught in moving parts.  No loose clothing. Verify the main power is stable before connecting it to the equipment.  Keep working area well lighted and ventilation.  Read instruction manual before operating the machine for your safety. it is forbidden to try low-flash point. acid fume.01 nominal frequency.  Electrical equipment shall withstand the effects of transportation and storage temperature within a range of 0 0 0 -25 ℃ to 55℃ and for short periods not exceeding 24 hours at up to +70℃. read and understood to use the safety measures. .  Keep guards in place and working area clean and dry.99-1. Shut off the power and carried out only when the machine is stationary before inspection. rings bracelets. maintenance. If not.  Ambient temperature: 5 C .  Using Restriction : The KWT-620A is suitable for proof-explosion and proof-flammable cleaning liquids that need to be filled into bottle. removed the products.  The power supply should be away from humidity and properly grounded.

otherwise this may result in considerable danger to the user. ( e.  Never open electric box or connect cables without a permit. Have your machine repaired by a qualifies person. The machine has to be mounted on a level surface. However.  Operation and technical adjustments are only to be done by trained technical engineers. After emergency stop..  The possibility is very low: the ignition of material happens in the working area. see the circuit diagrams.  Install the machine on a flat and vibration free floor / foundation. Ltd. The workshop of user shall be with the fire extinguisher or other devices according to the local safety regulations and be deeply careful. Never attempt to change the setting and design of all protective devices without consulting with KWT. Don’t leave machine until it comes to a complete stop. operation / use.  Disposing wasted material and wasted lubricating oil shall obey the local regulation and be deeply careful. KWT Machine Systems Co. They are self-latching push-buttons on the control panel and other easy access positions. Please see the circuit diagram to connect emergency stop circuit by qualified engineer. the user can install a fire detector on the top of production line by self.  If ancillary equipment is removed the original grounds or safety devices shall be replaced. Never leave machine running unattended. Repairs should only be carried out by qualified persons using original spare parts.  Keep away from moving machine parts while machine is in operation. We strongly recommend that this machine NOT be modified and / or used for any application other than for which it was designed.  Never clean electrical components with water.  This machine is provided eight emergency buttons. The connection of ancillary equipment including any necessary modification of the guarding of the machine shall not afford unprotected access to danger areas of the machine. follow the normal stop procedure and suitable operation to obviate the hazard.  The training of the user / operator should be carried out by our authorized agent or service engineer in an oral / practical in site of the ordered machine.  Make sure switches of control panel are OFF position before operating main disconnector. mechanism.  Never clean the equipment by using an aggressive agent such as acid or caustic liquid.  The machine was designed for certain application only.g. When the machine is out of order while running. Turn power off from the main disconnector. safety relay module. I you have any questions relative to its application DO NOT use the machine until you have had detail instruction from your dealer. including protective device explanation. and connecting to the specified terminals in the wiring system for buzzer warning. personal protective equipment. . shut it down and turn to serviceman for help as soon as possible. interlock switch…)  Please wear plastic-gloves and gauze mask (mouth-muffle) to operate the machine. please.  Safety related components which shall not be changed by user. The emergency button is colored red and yellow background.

EQUIPMENT LAY-OUT KWT Machine Systems Co. Ltd..1.5. .

please mention the machine serial number printed on the relevant identification plate.6. TEL:886-4-22773390 FAX:886-4-22773412 Website: http://www.. 克維特有限公司 KWT MACHINE SYSTEMS CO. change parts or information on the machine.     機型 Type : KWT-620A 電源 Power : 220 V/ 50 製造日期 MFG Date: 2009 10 製造號碼 MFG No. LTD. Ltd..21. Taiwan.com.: No. The machine identification plates are placed. : 0910271966 HZ 地址:台中縣太平市太平21街21號 ADD.com. In case of requests for assistance. Taiping City. Taichung Hsien 411. Taiping 21 Street. .kwt.tw E-mail: sales@kwt.1.tw KWT Machine Systems Co. MACHINE IDENTIFICATION.

1. 2. 2.0.4.2. Transporting Adjustment of machine level and height KWT Machine Systems Co. 2.. Ltd. . Chapter index Setting the machine & choosing base 2.3. 2. INSTALLATION. Installation 2. CHAPTER INDEX.1.0.2.

Ltd.2.2. B 3951mm Height 1616mm . SETTING THE MACHINE & CHOOSING BASE A 4775mm KWT Machine Systems Co..

3. Forklift can be used in handling and shall be operated by qualified driver. ADJUSTMENT OF MACHINE LEVEL AND HEIGHT. Make sure that the strength of forklift is sufficient to handle machine. KWT Machine Systems Co. Finally use a level to verify that the machine horizontal position is correct. Adjust the four swivel caster of the machine foot stand. 6. Before handling. 4. 2. 3. Be sure to use capable fork-lifter referring to lift of machine. Check to see that the casters rest evenly without vibration.4. 5. Please careful the forklift position and the fork length shall be ≧2/3 machine width length. 1. TRANSPORTING The machine shall be moved by persons who are qualified. Ltd. . During handling. Persons besides the worker are not allowed to stay in the work place during transporting the machine. make sure all movable parts are secured in their positions and all movable accessories should be removed from machine. While transportation. 2.Please refer to instruction manual in specifications and machine weight to arrange handling equipment. keep attention to the balance of machine. 7..2. people are strictly prohibited from entering into the path of machine movement.

2. KWT Machine Systems Co. .0.3 Labeler Sensor Adjustment 3.3. Machine Operation 3.0 Machine operation 3. Labeler Components 3. Ltd.2.5. Chapter index 3..2.2 Back label 3.1 Chapter Index 3. Panel View Description.4. Labeler Operating Principle 3.6. Installing the label roll 3.3 Notice 3.2.1.1 Front label 3.

Ltd. INSTALLING THE LABEL ROLL. . KWT Machine Systems Co. 3.3. Label web should lay flat on the label dispensing blade.1 Front Lab ►Tighten screw on web clamp to create a slight resistance.2..2.

and label web should lay flat on the label peel blade.2 Notice Tighten screw on web clamp to create a slight resistance.2. Ltd. .3. Front label Label web is straight with tension Label web should lay flat on the label peel blade Back label Label web should lay flat on the label peel blade Label web is straight with tension KWT Machine Systems Co..

. (2) Label Sensing Adjustment method. KWT Machine Systems Co. please also check the detecting point o of label sensor to label. (3) Use a transparent sensor if the value of label sensitivity is very close to the value of backing paper sensitivity or with a clear label. Ltd.3..3 Label SENSOR ADJUSTMENT (1) Label Sensor position is adjustable for the quality labeling purpose. If labeler dispenses two labels. please refer to above diagram.

Separating Speed ADJ For adjustment or change the product separating speed. Main Power Switch Turn on / turn off the LCD touch screen controller. 5. Emergency Stop Button Stop the machine immediately in the event of any machine malfunction. 6. KWT Machine Systems Co.1 Control Panel 1.. 2. Sticking Speed ADJ For adjustment or change the speed of push & press sponge. 3. Labeling Speed ADJ: For adjustment the speed of conveyor 4. 3. LABELER COMPONENTS.4.3. . Ltd. LCD Display of Touch Screen Controller Showing labeling speed、quantity、working condition and for precious adjustment.4.

4.3.. . Ltd.2 Labeling Head KWT Machine Systems Co.

KWT Machine Systems Co.. Ltd. .

4. Object Sensor for Servo Alignment When the sensor see the bottle will start the alignment. . Object Sensor for Labeling 11. KWT Machine Systems Co. Adjust the tightness through the setting screw clockwise or anti-clockwise. Adjustment Screw for Top Hold Down Belt Tightness Adjust the tightness of top pressure belt through the setting screw clockwise or anti-clockwise.3 Components 1. 13. 5. Ltd. Top Hold Down Assembly The purpose of top hold down belt is to prevent product movement that would cause improper label placement 9. Allowing the product move freely on conveyor.. Hand Wheel for Product Separator Adjustment Adjust the width of product separator.4. 7. Adjustment Screw for Level Foot Pad For adjustment the height of machine through the setting screw clockwise or anti-clockwise.3. Hand Wheel for Angle Adjustment of Labeling Head Adjust the angle depending on the bottle size. 8. Guide Rails Adjustment Place product on conveyor and loose the guide rail knob. Product Separator Producing the space between bottles to ensure the object sensor sees each bottle one by one. 2. Adjustment Screw for Conveyor Belt Tightness For adjustment the conveyor belt tightness. Hand Wheel for Top Hold Down Belt Height Adjust the height of top hold down belt. Servo Alignment 10. 12. Emergency Stop Button Stop the machine immediately in the event of any machine malfunction. 6. 3.

21. Hand Wheel for Front Labeling Angle Adjustment of Labeling Head Adjust the angle depending on the bottle size. 17. Hand Wheel for height Adjustment of Front Labeling Head Adjust the height depending on the bottle size. Sponge Roller To smooth the label after labeled. Encoder To ensure the speed of conveyor and labeling are synchronized. Hand Wheel for Back Labeling Adjustment of Labeling Head Adjust the width depending on the bottle size. 22. . 16.. 23. Hand Wheel for Front Labeling Adjustment of Labeling Head Adjust the width depending on the bottle size. Hand Wheel for Sponge Roller Assembly Adjust the width of Sponge Roller Assembly 18. Ltd. 19. KWT Machine Systems Co.14. Hand Wheel for height Adjustment of Back Labeling Head Adjust the height depending on the bottle size. Hand Wheel for Alignment Adjustment Adjust the width of alignment adjustment. 15. Counter 24. Hand Wheel for Back Labeling Angle Adjustment of Labeling Head Adjust the angle depending on the bottle size. 20.

The labeling heads work by means of a stepping motor. the step motor of labeling head inform the PLC to stop. Labeling logical steps Bottles are gone to the product separator that will produce space between bottles. The label is detected by labeling photocell.. then enter into the alignment and top hold down belt to align bottles. Press the label stick entirely on the product surface. then label dispenses. The labeling position according “Back Labeling Position to your requirement.3. and the label peel blade need to close the product about 2mm. Step Description 1 Start “Conveyor” 2 Start “Bottle Separation” 3 Start “Presser” 4 Bottles are passed the product separator Bottles are entered into the alignment Top hold down belt press the bottle Verify the object photocell sees the bottle 5 6 7 8 Labeled bottles are run through the Presser (flat bottle) KWT Machine Systems Co. Those parameters can be set using the HMI. Ltd. “Front Label Flag Set” The length of dispensing label and “Front Labeling should be longer than the label Position Set” peel blade 2~5mm. . Start “Back Label Flag Set”. and steep motor of labeling head is started by PLC. Finally. and are called by the program when entering the product code. the roller will press the labeled bottle to ensure the label stick (sponge roller) entirely on the product surface. Object photocell sees the bottle. Set”.5 LABELER OPERATING PRINCIPLE. Conditions to Start Step Comments Produce the space Bottles are brought on the center conveyor The bottle is unable to shake while labeling. Please press the Back Labeling and Front labeling key while test the length of label.

Panel View Description. Menu Page.3.6.6. Memory Number : Place new job setting into memory or recall job setting from memory. When pressed. 3. Alarm Message: Show the time and date of the stop and it’s description. . Alignment Set: This unit is designed to align the oval bottles straightly after the Product Separating Roller.6. I/O Table : For examination the circuit of PLC. Main Screen.2. 3. KWT Machine Systems Co.6. Ltd.. Production Quantity : This reflects how many bottles have been produced. This page allows the operator to access to the page. 2. Machine Parameter : The conveyor and label dispensing speed are synchronized.3. 3. Initial Screen: Back to the Menu page. Operation Screen : Start each functions. Timer Set: Start the presser to smooth the label after labeled. any button with a dark background will lead to either a new page or a change in the machine operation as described on the button. The information in bold on the pages are showing status information. General concept.1. 1. Labeling Position : To adjust the labeling position where you request and the length of label from label peel blade. System Parameter : The conveyor and label dispensing speed are synchronized.

Break Label: The light will on while the label sensor see the back paper continually and the step motor doesn’t work step by step. Ltd.6.3.5. EMG 1. Aligning: Setting the alignment assembly. Back Label Length : Setting the length of back label from label peel blade.4. Bottle Separation : Make a space between bottles. break label . Labeling Speed: Show the current labeling speed. then press reset to restart the labeler. Presser-in : The label onto the product surface firmly. Reset : After eliminating the status of carbon.. Front Labeling Position Set : Labeling position where your requirement according to the bottle shape. Notice : A parameter must bigger than zero. Conveyor: Start / stop the conveyor. RST : Erase the figure. Meaning there is not label in the label roll. . Position Set Front Label Length : Setting the length of front label from label peel blade. Back Labeling : Only start the back label.6. Back Labeling Position Set : Labeling position where your requirement according to the bottle shape. the label is broken or the setting for the label sensor is improper. Operation Screen Carbon: The light will on while the ribbon is out of. the light on.2: Press the emergency stop. 3. Printer: start the Hot Foil Printer. Increasing the label length 10mm Increasing the label length 1mm Decreasing the label length 1mm Decreasing the label length 10mm KWT Machine Systems Co. Front Labeling : Only start the front label.

01 Decrease the time -0. Increase the time +0. I/O Table For examine the circuit situation of PLC. Presser-in Jog: Under manual status. Ltd.7.10 Decrease the time -0.10 Increase the time +0.1 3.3..6.6. how long the presser will work. . KWT Machine Systems Co. Please don’t forget to press the set key to save your setting value. Timer Set Press-in delay time: When the label dispense.6.

Ltd.6.8.9.3. back to the Zero. Production Quantity This page reflects how many bottles have been produced. Password Set For enter the System Parameter purpose only.6. . Reset: Re-counting the bottles i.. KWT Machine Systems Co. 3.e.

11. KWT Machine Systems Co. Never change the preset parameters at random without our approval.10. Alarm Message This page shows the time and date of the stop and it’s description. .3.. Break Label Function: To cancel the break label function to test the speed of step motor.6. System Parameter The conveyor and label dispensing speed are synchronized. Ltd. Front Label Printer: To choose the position of printer where you would like to install on the front or back label. otherwise the machine will be down or can not perform the labeling job properly. 3.6.

KWT Machine Systems Co..3. . 3.Press the Set Key. Memory Number Set Place new job setting into memory or recall job setting from memory. 2.11~20 Press the key can setting the memory 11 to 20.6. Ltd.12.Press the blank space can setting those memory. then press the ENT will complete. 1.

Ltd.0.. . LABELER ASSEMBLY. KWT Machine Systems Co.4.

Ltd. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Description SUPPORT BASE ENCODER PUSH AND PRESS ASSEMBLY WITH ROLLER SENSOR ASSEMBLY OPERATION BOX ASSEMBLY HORIZONTAL HEAD ADJUSTMENT ASSEMBLY LABEL TRAY ASSEMBLY SENSOR ASSEMBLY TOP HOLD DOWN ASSEMBLY CONVEYOR ASSEMBLY ROLLER BOTTLE SEPARATOR SERVO LABEL TRAY ASSEMBLY LABEL HEAD ASSEMBLY LABEL HEAD ASSEMLBY PEELING PLATE ASSEMBLY CONVEYOR DRIVING ASSEMBLY PEEING PLATE ASSEMBLY TOP HOLE DOWN ADJUSTMENT ASSEMBLY ALIGNMENT ASSEMBLY ANGLE ADJUSTMENT ASSEMBLY ANGLE ADJUSTMENT ASSEMBLY KWT Machine Systems Co. Drawing 620A00BI 620I50AC 620G00AQ 210B25AT 620A50BD 620D20BN 620E70SD 620V25AG 620F00AX 620B00BP 620I30BF 620E70NG 620E00NJ 620E00SE 620D80HE 620D80MI 620B50BK 620D80ZC 620D80ZS 620F50BD 620H65BH 620C50AI 620C50AJ .No..

. Q’TY DESCRIPTION 1 C-408 999Z89AB 1 Lock 2 TE3201 999Z02AB 4 Wheel 3 NPTA-114 999Z95AE 3 Base 4 MIT-FT-16. SUPPORT BASE NO. DRAWING NO.1.60 999Z01AA 4 Foot pad KWT Machine Systems Co. PART NO. Ltd..150.

. Ltd. PART NO. Q’TY DESCRIPTION 1 MFL-19C-6×6 999Z22AB 1 Coupling 2 OEW2-10-2HC 999Z23AA 1 Encoder KWT Machine Systems Co.2. DRAWING NO. . Encoder NO.

. . Sensor Assembly KWT Machine Systems Co.3. Ltd.

Ltd. DRAWING NO. . Q’TY DESCRIPTION 1 WL4G-3E1382P01 999Z29AR 1 Sensor 2 PL40A 999Z29AT 1 Sensor Reflector KWT Machine Systems Co.. PART NO.4. Sensor Assembly NO.

Operation Box Assembly NO. Ltd. Q’TY DESCRIPTION 1 CL-211 999Z03AS 2 Hinge 2 FS740 999Z10AA 1 Support frame 3 RF1-TCS100 999Z10AB 1 Connecting base 4 C-408 999Z89AB 1 Lock KWT Machine Systems Co..5. . PART NO. DRAWING NO.

6.. DRAWING NO. Ltd. Q’TY 999Z41AA 2 Counter 999Z25BE 8 Bearing 999Z41AB 2 Counter DESCRIPTION .   NO. Horizontal Head Adjustment Assembly   PART NO. 1 2 #2900 3 KWT Machine Systems Co.

7. . Label Tray Assembly NO. Q’TY DESCRIPTION 1 #6801ZZ 999Z25BT 2 Bearing 2 #6902ZZ 999Z25CA 4 Bearing KWT Machine Systems Co.. PART NO. DRAWING NO. Ltd.

1 PART NO. DRAWING NO.. Q’TY 999Z29BE 1 DESCRIPTION Sensor . Ltd. LRD-6110 KWT Machine Systems Co. Sensor Assembly NO.8.

Ltd..9. Q’TY DESCRIPTION 1 #2902ZZ 999Z25CA 5 Bearing 2 #68000ZZ 999Z25BS 52 Bearing 3 #6002ZZ 999A25BI 2 Bearing 4 160XLU-19mm 2 Belt 5 AN02 999A60AD 2 Nut 6 AW02 999Z60AE 2 Nut KWT Machine Systems Co. PART NO. DRAWING NO. . TOP HOLD-DOWN Assembly NO.

10. Q’TY 146 DESCRIPTION Top chain . Ltd. DRAWING NO. Conveyor Assembly NO. 1 PART NO. SH325XL KWT Machine Systems Co..

Roller Separator NO. 1 DRAWING NO.. . PART NO.15L 1 Chain KWT Machine Systems Co.11. Ltd. Q’TY 999Z41AB 1 Counter DESCRIPTION 2 #2900 999Z25BE 4 Bearing 3 5IK40GN-STS 999Z20BY 1 Motor 4 5GN50K 999Z14AF 1 Reducer 5 P140 999Z16DU 4 O-ring 6 #6002ZZ 999Z25BI 4 Bearing 7 #6203ZZ 999Z25BQ 4 Bearing 8 RS35×438.

Label Head Assembly NO.. Q’TY 999Z20CC 1 Step motor 999Z61AB 1 Bolt DESCRIPTION 3 #6802ZZ 999Z25BU 4 Bearing 4 #6902ZZ 999Z25CA 6 Bearing 5 #6900ZZNR 999Z25BY 2 Bearing 6 #6801ZZ 999Z25BT 8 Bearing 7 AW05 999Z60AM 1 Spacer 8 AN05 999A60AL 1 Nut 999A15AB 1 Hand wheel 9 KWT Machine Systems Co. 1 PART NO. Ltd. RK5913-A 2 DRAWING NO.13. .

. PART NO.16. DRAWING NO.. Ltd. Conveyor Driving Assembly NO. Q’TY DESCRIPTION 1 #6204ZZ 999Z25BR 1 Bearing 2 #6903ZZNR 999Z25CC 2 Bearing 3 #6002ZZ 999Z25BI 8 Bearing 4 #6005ZZ 999Z25BN 1 Bearing 5 255LU-15mm 1 Belt 6 263L-19mm 1 Belt 7 GBRVF441028C 99914AC 1 Reducer 8 1LA7073-4AB-11 999Z20BF 1 Motor 9 #1204 999Z25CR 2 Bearing KWT Machine Systems Co.

Ltd.17. TOP HOLD-DOWN Adjustment Assembly NO. 999Z25BH . DRAWING NO.. PART NO.8934L 1 Belt 8 165LU-19mm 1 Belt 9 #6000ZZ 1 Bearing KWT Machine Systems Co. Q’TY DESCRIPTION 1 TMFB20UU 999Z25AF 1 Linear Bearing 2 #2900 999Z25BE 2 Bearing 3 #6002ZZ 999Z25BI 2 Bearing 4 #6802ZZ 999Z25BU 4 Bearing 5 #6801ZZ 999Z25BT 8 Bearing 6 DA-04-12-40-E-0 999Z41AA 1 Counter 7 DL788-19mm * 2000.

Ltd. DRAWING NO. TOP HOLD-DOWN Adjustment Assembly NO. Q’TY DESCRIPTION 1 TMFB20UU 999Z25AF 1 Linear Bearing 2 #2900 999Z25BE 2 Bearing 3 #6002ZZ 999Z25BI 2 Bearing 4 #6802ZZ 999Z25BU 4 Bearing 5 #6801ZZ 999Z25BT 8 Bearing 6 DA-04-12-40-E-0 999Z41AA 1 Counter 7 DL788-19mm * 2000. 999Z25BH ..18. PART NO.8934L 1 Belt 8 165LU-19mm 1 Belt 9 #6000ZZ 1 Bearing KWT Machine Systems Co.

.19. Ltd. Alignment Assembly NO. Q’TY DESCRIPTION 1 #6002ZZ 999Z25BI 14 Bearing 2 #6203ZZ 999Z25BQ 4 Bearing 3 #6202ZZ 999Z25DG 4 Bearing 4 #2900 999Z25BE 2 Bearing 5 165LU-15mm 2 Belt 6 240LU-15mm 1 Belt 7 #6202ZZ 999Z25EK 4 Bearing 8 GNP60-L1-5-14-50-70-M4 999Z14BT 2 Reducer 9 MHMD042P1S 999Z20CL 2 Motor 999Z41AB 1 Counter 10 KWT Machine Systems Co. PART NO. DRAWING NO. .

DRAWING NO. Ltd.. PART NO. Q’TY 999Z15AB 1 DESCRIPTION Hand wheel .20. 1 KWT Machine Systems Co. Angle Adjustment Assembly NO.

Conveyor Inverter 7. 6 8 .Servo driver KWT Machine Systems Co. Power Supply 3. Stepping motor driver 2.Terminal Block 8. PLC 5.0.. Relay 6. Ltd. Fuse 4. Control Panel 1 2 5 3 4 7 1.5.

6. .0. No Maintenance Description Maintenance Method/ Procedure Lubricate Time Required (MTTR) Frequency 3 min 1 month Lubricate 3 min 1 month Lubricate 3 min 1 month 1 2 3 KWT Machine Systems Co. Ltd..

..No Description Maintenance Method/ Procedure Lubricate Time Required (MTTR) Frequency 3 min 1 month Lubricate 3 min 1 month Lubricate 3 min 1 month 4 5 6 KWT Machine Systems Co. Ltd.

Label dispense too long. To Repair Turn on the breaker Press Conveyor key Change new one Check the inverter show which signal Turn on it. Brush not close the bottle 3. 2. Object sensor can’t detect the reflector Label doesn’t dispense 3. The label on the label peel blade close the bottle nearly 3. PLC program can’t work Sometimes dispenses two labels 1. Hand wheel for pressing the label roller is loose 1. The wool pad behind the disk is loose. Inverter is abnormal 3. Not press the Bottle Separation key in operation screen Product separator can’t work Presser & Wrap Around can’t work 2. The value is big on back label length set or front label length set 1. The sensitivity value for the label is too close to the value for the backing paper..7. Not press the Conveyor in operation screen 2. Not press Front Label or Back Label key in operation screen 2. Motor shaft is broken 1. Inverter is abnormal 3. Bottle surface is not flat 2. Motor shaft is broken 1. 1. The height of top hold down assembly not adjust well The labeling position is improper 3. TROUBLE SHOOTING. then turn on the power Increase label sensitivity value Adjust the sensitivity value Decrease the value Adjust the alignment adjustment Adjust the top hold down adjustment Adjust the object sensor until one bottle produce one signal Adjust the label sensor until one label produce one signal Screw it tightly Decrease back label position set Adjust the width of labeling head adjustment Move backward The quality of bottle is not good. Press Bottle Separation key Check the inverter show which signal Change new one Presser key Check the inverter show which signal Change new one Press Front Label or Back Label Adjust the object sensor until the light is on Turn the switch clockwise Turn off the power and wait until 10 seconds. Not press the presser key in operation screen 2. Ltd. Move the brush and near the bottle Decrease Back Label Length Set and Front Label Length Set 1. A transparent bottle may cause the product sensor to double detect a single product 3. The sensitivity of object sensor not set well 4. The width of alignment not adjust well 2. Brush close the label nearly 1. Motor shaft is broken Conveyor can’t work 3. Setting Screw Rewind disk for base paper can’t work KWT Machine Systems Co. The sensitivity of object sensor is weak 4. Due to operate improperly.0. Emergency Stop not turn on 1. The sensitivity of label sensor not set well 5. Label position is too far forward Wrinkled labels Bubbled labels 2. Inverter is abnormal 4. Problem Unable to start the power source Caused By Breaker not turn on 1. Wool Pad .

.. 2.2. Finally screw the setting screw. then the spring will become tighten. Please release the setting screw. The setting screw is loose KWT Machine Systems Co. and turn up (clockwise) the adjusting screw (yellow). Turn up (clockwise) the adjusting screw. then screw the setting screw. Ltd.

8.. . Ltd.0 ELECTRICAL DRAWINGS KWT Machine Systems Co.

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Ltd.KWT Machine Systems Co.. .

KWT Machine Systems Co.. . Ltd.

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KWT Machine Systems Co. Ltd.. .