KWT-620A Twin-Side Labeling Machine (A980803003)

KWT-620A
Twin Side Labeling Machine
OPERATION MANUAL
KWT MACHINE SYSTEMS CO., LTD.

No. 21, Taiping 21 Street, Taiping City,
Taichung Hsien 411, Taiwan
TEL : 886-4-22773390
FAX : 886-4-22773412
E-MAIL: sales@kwt.com.tw
KWT Machine Systems Co., Ltd.
General Index
1.0.
General
1.1.
Chapter index
1.2.
Machine Specification
1.3
Label Specification
1.4
General Safety Regulations
1.5
Equipment Lay-Out
1.6
Name Plate Identification
2.0.
Installation
2.1.
Chapter index
2.2.
Setting the machine & choosing base
2.3.
Transporting
2.4.
Adjustment of machine level and height
3.0.
4.0
5.0
6.0
7.0
Machine Operation
3.1.
Chapter index
3.2.
Installing the label roll

3.2.1
Front label
3.2.2
Back label
3.2.3
Notice
3.3.
Labeler Sensor Adjustment
3.4.
Labeler Components
3.5.
Labeler Operating Principle
3.6.
Panel View Description.
Control Panel
Maintenance
Trouble Shooting
Electrical Drawings
1.0
General
1.1 Chapter Index
1.0.
General
1.1.
Chapter index
1.2.
Machine Specification
1.3
Label Specification
1.4
General Safety Regulations
1.5
Equipment Lay-Out
1.6
Machine Identification
1.2. MACHINE SPECIFICATION.

Model
Electrical supply
Product size
KWT-620A
Twin Side Labeling Machine
220V, 50/60HZ, 1
L: 35-180mm
W: 20-150mm
H: 10-180mm
Label width
Max. 120mm
Label length
Max. 200mm
Conveyor height
Conveyor width
850mm
82.5mm
Products separator
Roller
Machine dimension
L. 2775mm x W. 1951mm x H. 1616mm
Machine weight
500kg
The color, dimension and electrical supply can be specified by customer.
1.3. LABEL SPECIFICATION.
Base Paper
Label Roll Inner Dia.
Reel Outer Dia. (Max)
Gap Between Labels
Width of Base Paper
Labels Placement
Translucent (half transparent)

76mm Diameter Core.
360mm
3 mm
2 mm beyond each side of label
Labels are wound on the outside
1. Label Specification Diagram:
(FIG. 1)
360
mm
76
2mm
W 2mm
Labels rolled outside

Translucent backing paper
2. Label Installation Diagram:
Labeling Head A
(Front Label)
Labeling Head B
(Back Label)
3. Labels Rolled Outside (LRO):
(1). Label Roll for Labeling Head A (Front Label)

Order Labels for use on Head A to be rolled clockwise
Label Side
(2). Label Roll for Labeling Head B (Back Label)

Order Labels for use on Head B to be rolled counter clockwise
Label Side
1.4. GENERAL SAFETY REGULATIONS.
Using Restriction : The KWT-620A is suitable for proof-explosion and proof-flammable cleaning liquids that
need to be filled into bottle, it is forbidden to try low-flash point, oily, fermentative, sticky and fibrous
materials.
Read instruction manual before operating the machine for your safety.
Person(s) who operate the machine must be trained, read and understood to use the safety measures, and
possess the ability to obey and execute the regulation stated in this manual.
Ground all machines.

A terminal for the connection of the external ground conductor is provided in the vicinity of the associated
phase conductor terminals with marked PE. It should make sure the PE terminal being connection
before power supply.
Supply voltage and souce frequency: 0.9-1.1 nominal supply voltage and 0.99-1.01 nominal frequency.
Verify the main power is stable before connecting it to the equipment. If not, use a voltage regulator.
Ambient temperature: 5 C - 40 C.
Altitude: shall be at altitudes up to 1000m above mean sea level.
Relative humidity: not exceed 50% at 40 C.
Electrical equipment shall withstand the effects of transportation and storage temperature within a range of
-25 to 55 and for short periods not exceeding 24 hours at up to +70.
Atmosphere: Free from excessive dust, acid fume, corrosive gases and salt.
The power supply should be away from humidity and properly grounded.
Avoid exposing to direct sunlight or heat rays which can change the environmental temp.
Avoid exposing to abnormal vibration.
Electrical connection shall be installed by a professional electrician.
Keep guards in place and working area clean and dry.
Keep working area well lighted and ventilation.
No loose clothing, neckties, rings bracelets, or other jewelry to get caught in moving parts. Wear protective
hair covering to contain long hair.
Watch what you are doing. Do not operate machine when you are tired. Please stand in front of machine for
proper position operation.
SHUT OFF the power, removed the products, and isolated energy before leaving the machine.
Shut off the power and carried out only when the machine is stationary before inspection, maintenance,
adjustment and cleaning.
Have your machine repaired by a qualifies person.

Repairs should only be carried out by qualified persons using original spare parts, otherwise this may
result in considerable danger to the user.
Disposing wasted material and wasted lubricating oil shall obey the local regulation and be deeply
careful.
The possibility is very low: the ignition of material happens in the working area. However, the user can
install a fire detector on the top of production line by self, and connecting to the specified terminals in
the wiring system for buzzer warning, see the circuit diagrams, please. The workshop of user shall be
with the fire extinguisher or other devices according to the local safety regulations and be deeply
careful.
If ancillary equipment is removed the original grounds or safety devices shall be replaced. The
connection of ancillary equipment including any necessary modification of the guarding of the machine
shall not afford unprotected access to danger areas of the machine. Never attempt to change the
setting and design of all protective devices without consulting with KWT. When the machine is out of
order while running, shut it down and turn to serviceman for help as soon as possible.
Make sure switches of control panel are OFF position before operating main disconnector. Never leave
machine running unattended. Turn power off from the main disconnector. Dont leave machine until it
comes to a complete stop.
This machine is provided eight emergency buttons. They are self-latching push-buttons on the control
panel and other easy access positions. The emergency button is colored red and yellow background.
After emergency stop, follow the normal stop procedure and suitable operation to obviate the hazard.
Please see the circuit diagram to connect emergency stop circuit by qualified engineer.
Safety related components which shall not be changed by user. ( e.g. safety relay module, interlock
switch)
Please wear plastic-gloves and gauze mask (mouth-muffle) to operate the machine.
Install the machine on a flat and vibration free floor / foundation. The machine has to be mounted on a
level surface.
Never clean electrical components with water.
Operation and technical adjustments are only to be done by trained technical engineers.
Never open electric box or connect cables without a permit.
Never clean the equipment by using an aggressive agent such as acid or caustic liquid.
The machine was designed for certain application only. We strongly recommend that this machine NOT
be modified and / or used for any application other than for which it was designed. I you have any
questions relative to its application DO NOT use the machine until you have had detail instruction from
your dealer.
Keep away from moving machine parts while machine is in operation.
The training of the user / operator should be carried out by our authorized agent or service engineer in
an oral / practical in site of the ordered machine, including protective device explanation, mechanism,
personal protective equipment, operation / use.
1.5. EQUIPMENT LAY-OUT
1.6. MACHINE IDENTIFICATION.

The machine identification plates are placed.
In case of requests for assistance, change parts or information on the machine, please mention the machine
serial number printed on the relevant identification plate.
KWT MACHINE SYSTEMS CO., LTD.
Type
: KWT-620A
Power
: 220 V/ 50
MFG Date: 2009 10
MFG No. : 0910271966
HZ
2121
ADD.: No.21, Taiping 21 Street, Taiping City, Taichung Hsien 411, Taiwan.
TEL:886-4-22773390 FAX:886-4-22773412
Website: http://www.kwt.com.tw
E-mail: sales@kwt.com.tw
2.0. INSTALLATION.
2.1. CHAPTER INDEX.
2.0.
Installation
2.1.
2.2.
Chapter index
Setting the machine & choosing base
2.3.
2.4.
Transporting
Adjustment of machine level and height
2.2. SETTING THE MACHINE & CHOOSING BASE
A
4775mm
B
3951mm
Height
1616mm
2.3. TRANSPORTING
The machine shall be moved by persons who are qualified.

Persons besides the worker are not allowed to stay in the work place during transporting the machine.
1.Please refer to instruction manual in specifications and machine weight to arrange handling equipment. Be
sure to use capable fork-lifter referring to lift of machine.
2. Forklift can be used in handling and shall be operated by qualified driver.
3. Before handling, make sure all movable parts are secured in their positions and all movable accessories
should be removed from machine.
4. Make sure that the strength of forklift is sufficient to handle machine.
5. During handling, people are strictly prohibited from entering into the path of machine movement.
6. While transportation, keep attention to the balance of machine.
7. Please careful the forklift position
and the fork length shall be 2/3 machine width length.
2.4. ADJUSTMENT OF MACHINE LEVEL AND HEIGHT.

Adjust the four swivel caster of the machine foot stand. Check to see that the casters rest evenly without
vibration. Finally use a level to verify that the machine horizontal position is correct.
3.0 Machine operation

3.1 Chapter Index
3.0.
Machine Operation
3.1.
Chapter index
3.2.
Installing the label roll

3.2.1
Front label
3.2.2
Back label
3.2.3
Notice
3.3
Labeler Sensor Adjustment
3.4.
Labeler Components
3.5.
Labeler Operating Principle
3.6.
Panel View Description.
3.2. INSTALLING THE LABEL ROLL.
3.2.1 Front Lab
Tighten screw on web clamp to create a slight resistance.

Label web should lay flat on the label dispensing blade.
3.2.2 Notice
Tighten screw on web clamp to create a slight resistance, and label web should lay flat on the label peel
blade.
Front label
Label web is straight with tension
Label web should lay flat on the label peel

blade
Back label
Label web should lay flat on the label peel

blade
Label web is straight with tension
3.3 Label SENSOR ADJUSTMENT
(1) Label Sensor position is adjustable for the quality labeling purpose.
(2) Label Sensing Adjustment method, please refer to above diagram.
If labeler dispenses two labels, please also check the detecting point o of label sensor to label.
(3) Use a transparent sensor if the value of label sensitivity is very close to the value of backing paper
sensitivity or with a clear label.
3.4. LABELER COMPONENTS.

3.4.1
Control Panel
1. Main Power Switch

Turn on / turn off the LCD touch screen controller.
2. Emergency Stop Button
Stop the machine immediately in the event of any machine malfunction.
3. Labeling Speed ADJ:
For adjustment the speed of conveyor
4. Sticking Speed ADJ
For adjustment or change the speed of push & press sponge.
5.
Separating Speed ADJ

For adjustment or change the product separating speed.
6. LCD Display of Touch Screen Controller

Showing labeling speedquantityworking condition and for precious adjustment.
3.4.2
Labeling Head
3.4.3
Components
1. Adjustment Screw for Conveyor Belt Tightness

For adjustment the conveyor belt tightness.
Adjust the tightness through the setting screw clockwise or
anti-clockwise.
2.
Guide Rails Adjustment

Place product on conveyor and loose the guide rail knob. Allowing the product move freely on conveyor.
3.
Emergency Stop Button

Stop the machine immediately in the event of any machine malfunction.
4.
Adjustment Screw for Level Foot Pad

For adjustment the height of machine through the setting screw clockwise or anti-clockwise.
5.
Product Separator
Producing the space between bottles to ensure the object sensor sees each bottle one by one.
6.
Object Sensor for Servo Alignment

When the sensor see the bottle will start the alignment.
7.
Adjustment Screw for Top Hold Down Belt Tightness

Adjust the tightness of top pressure belt through the setting screw clockwise or anti-clockwise.
8. Top Hold Down Assembly

The purpose of top hold down belt is to prevent product movement that would cause
improper label placement
9.
Servo Alignment
10. Object Sensor for Labeling
11. Hand Wheel for Angle Adjustment of Labeling Head

Adjust the angle depending on the bottle size.
12. Hand Wheel for Top Hold Down Belt Height

Adjust the height of top hold down belt.
13. Hand Wheel for Product Separator Adjustment

Adjust the width of product separator.
14. Hand Wheel for Alignment Adjustment

Adjust the width of alignment adjustment.
15. Hand Wheel for Front Labeling Adjustment of Labeling Head

Adjust the width depending on the bottle size.
16. Hand Wheel for Back Labeling Adjustment of Labeling Head

Adjust the width depending on the bottle size.
17. Hand Wheel for Sponge Roller Assembly

Adjust the width of Sponge Roller Assembly
18. Encoder
To ensure the speed of conveyor and labeling are synchronized.
19. Hand Wheel for height Adjustment of Front Labeling Head

Adjust the height depending on the bottle size.
20. Hand Wheel for height Adjustment of Back Labeling Head

Adjust the height depending on the bottle size.
21. Hand Wheel for Front Labeling Angle Adjustment of Labeling Head
22. Hand Wheel for Back Labeling Angle Adjustment of Labeling Head
23. Counter
24. Sponge Roller

To smooth the label after labeled.
3.5
LABELER OPERATING PRINCIPLE.
The labeling heads work by means of a stepping motor. Those parameters can be set using the HMI, and are
called by the program when entering the product code.
Labeling logical steps

Bottles are gone to the product separator that will produce space between bottles, then enter into the alignment
and top hold down belt to align bottles. Object photocell sees the bottle, and steep motor of labeling head is
started by PLC, then label dispenses. The label is detected by labeling photocell, the step motor of labeling
head inform the PLC to stop. Finally, the roller will press the labeled bottle to ensure the label stick (sponge
roller) entirely on the product surface.
Step
Description
1 Start Conveyor
2
Start Bottle Separation
Start Presser
Bottles are passed the product

separator
Bottles are entered into the
alignment
Top hold down belt press the
bottle
Verify the object photocell sees
the bottle
5
6
7
Labeled bottles are run through

the Presser (flat bottle)
Conditions to Start Step
Comments
Produce the space

Bottles are brought on the
center conveyor
The bottle is unable to shake
while labeling.
Start Back Label Flag Set, The labeling position according
Back Labeling Position
to your requirement.
Set, Front Label Flag Set The length of dispensing label
and Front Labeling
should be longer than the label
Position Set
peel blade 2~5mm, and the
label peel blade need to close
the product about 2mm. Please
press the Back Labeling and
Front labeling key while test the
length of label.
Press the label stick entirely on
the product surface.
3.6. Panel View Description.

3.6.1. General concept.
1. When pressed, any button with a dark background will lead to either a new page or a change in the machine
operation as described on the button.
2. The information in bold on the pages are showing status information.
3.6.2. Menu Page.

This page allows the operator to access to the
page.
3.6.3. Main Screen.

Timer Set: Start the presser to smooth the label
after labeled.
I/O Table : For examination the circuit of PLC.
Alarm Message: Show the time and date of the
stop and its description.
Initial Screen: Back to the Menu page.
Alignment Set: This unit is designed to align the
oval bottles straightly after the Product
Separating Roller.
Labeling Position : To adjust the labeling
position where you request and the length of
label from label peel blade.
Operation Screen : Start each functions.
System Parameter : The conveyor and label
dispensing speed are synchronized.
Machine Parameter : The conveyor and label
dispensing speed are synchronized.
Production Quantity : This reflects how many
bottles have been produced.
Memory Number : Place new job setting into
memory or recall job setting from memory.
3.6.4. Operation Screen

Carbon: The light will on while the ribbon is out of.
Break Label: The light will on while the label
sensor see the back paper continually and the step
motor doesnt work step by step. Meaning there is
not label in the label roll, the label is broken or the
setting for the label sensor is improper.
EMG 1,2: Press the emergency stop, the light on.
Labeling Speed: Show the current labeling speed.
Presser-in : The label onto the product surface
firmly.
Bottle Separation : Make a space between bottles.
Printer: start the Hot Foil Printer.
Reset : After eliminating the status of carbon, break
label , then press reset to restart the labeler.
Conveyor: Start / stop the conveyor.
Aligning: Setting the alignment assembly.
Front Labeling : Only start the front label.
Back Labeling : Only start the back label.
3.6.5. Position Set

Front Label Length : Setting the length of front
Front Labeling Position Set : Labeling position
where your requirement according to the bottle
shape.
Back Label Length : Setting the length of back
Back Labeling Position Set : Labeling position
where your requirement according to the bottle
shape.
RST : Erase the figure.
Notice : A parameter must bigger than zero.
Increasing the label length 10mm
Increasing the label length 1mm
Decreasing the label length 1mm
Decreasing the label length 10mm
3.6.6. Timer Set

Press-in delay time: When the label dispense,
how long the presser will work. Please dont
forget to press the set key to save your setting
value.
Presser-in Jog: Under manual status.
Increase the time +0.10

Increase the time +0.01
Decrease the time -0.10
Decrease the time -0.1
3.6.7. I/O Table

For examine the circuit situation of PLC.
3.6.8. Password Set

For enter the System Parameter purpose only.
3,6.9. Production Quantity

This page reflects how many bottles have been
produced.
Reset: Re-counting the bottles i.e. back to the
Zero.
3.6.10. System Parameter

The conveyor and label dispensing speed are
synchronized.
Break Label Function: To cancel the break
label function to test the speed of step motor.
Front Label Printer: To choose the position of
printer where you would like to install on the
front or back label.
Never change the preset parameters at
random without our approval,
otherwise the machine will be down or can
not perform the labeling job properly.
3.6.11. Alarm Message

This page shows the time and date of the stop
and its description.
3.6.12. Memory Number Set

Place new job setting into memory or recall job
setting from memory.
1.Press the Set Key.

2.Press the blank space can setting those
memory, then press the ENT will complete.
3.11~20 Press the key can setting the
memory 11 to 20.
4.0. LABELER ASSEMBLY.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Description
SUPPORT BASE
ENCODER
PUSH AND PRESS ASSEMBLY WITH ROLLER
SENSOR ASSEMBLY
OPERATION BOX ASSEMBLY
HORIZONTAL HEAD ADJUSTMENT ASSEMBLY
LABEL TRAY ASSEMBLY
SENSOR ASSEMBLY
TOP HOLD DOWN ASSEMBLY
CONVEYOR ASSEMBLY
ROLLER BOTTLE SEPARATOR
SERVO LABEL TRAY ASSEMBLY
LABEL HEAD ASSEMBLY
LABEL HEAD ASSEMLBY
PEELING PLATE ASSEMBLY
CONVEYOR DRIVING ASSEMBLY
PEEING PLATE ASSEMBLY
TOP HOLE DOWN ADJUSTMENT ASSEMBLY
ALIGNMENT ASSEMBLY
ANGLE ADJUSTMENT ASSEMBLY
ANGLE ADJUSTMENT ASSEMBLY
Drawing
620A00BI
620I50AC
620G00AQ
210B25AT
620A50BD
620D20BN
620E70SD
620V25AG
620F00AX
620B00BP
620I30BF
620E70NG
620E00NJ
620E00SE
620D80HE 620D80MI
620B50BK
620D80ZC 620D80ZS
620F50BD
620H65BH
620C50AI
620C50AJ
1. SUPPORT BASE
NO.
PART NO.
DRAWING NO.
QTY
DESCRIPTION
C-408
999Z89AB
Lock
TE3201
999Z02AB
Wheel
NPTA-114
999Z95AE
Base
MIT-FT-16.150.60
999Z01AA
Foot pad
2. Encoder
NO.
PART NO.
DRAWING NO.
QTY
DESCRIPTION
MFL-19C-66
999Z22AB
Coupling
OEW2-10-2HC
999Z23AA
Encoder
3. Sensor Assembly
4. Sensor Assembly
NO.
PART NO.
DRAWING NO.
QTY
DESCRIPTION
WL4G-3E1382P01
999Z29AR
Sensor
PL40A
999Z29AT
Sensor Reflector
5. Operation Box Assembly
NO.
PART NO.
DRAWING NO.
QTY
DESCRIPTION
CL-211
999Z03AS
Hinge
FS740
999Z10AA
Support frame
RF1-TCS100
999Z10AB
Connecting base
C-408
999Z89AB
Lock
6. Horizontal Head Adjustment Assembly
PART NO.
1
2
#2900
NO.
DRAWING NO.
QTY
999Z41AA
Counter
999Z25BE
Bearing
999Z41AB
Counter
DESCRIPTION
7. Label Tray Assembly
NO.
PART NO.
DRAWING NO.
QTY
DESCRIPTION
#6801ZZ
999Z25BT
Bearing
#6902ZZ
999Z25CA
Bearing
8. Sensor Assembly
NO.
1
PART NO.
LRD-6110
DRAWING NO.
QTY
999Z29BE
DESCRIPTION
Sensor
9. TOP HOLD-DOWN Assembly
NO.
PART NO.
DRAWING NO.
QTY
DESCRIPTION
#2902ZZ
999Z25CA
Bearing
#68000ZZ
999Z25BS
52
Bearing
#6002ZZ
999A25BI
Bearing
160XLU-19mm
Belt
AN02
999A60AD
Nut
AW02
999Z60AE
Nut
10. Conveyor Assembly
NO.
1
PART NO.
SH325XL
DRAWING NO.
QTY
146
DESCRIPTION
Top chain
11. Roller Separator
NO.
PART NO.
DRAWING NO.
QTY
999Z41AB
Counter
DESCRIPTION
#2900
999Z25BE
Bearing
5IK40GN-STS
999Z20BY
Motor
5GN50K
999Z14AF
Reducer
P140
999Z16DU
O-ring
#6002ZZ
999Z25BI
Bearing
#6203ZZ
999Z25BQ
Bearing
RS35438.15L
Chain
13. Label Head Assembly
NO.
1
PART NO.
RK5913-A
DRAWING NO.
QTY
999Z20CC
Step motor
999Z61AB
Bolt
DESCRIPTION
#6802ZZ
999Z25BU
Bearing
#6902ZZ
999Z25CA
Bearing
#6900ZZNR
999Z25BY
Bearing
#6801ZZ
999Z25BT
Bearing
AW05
999Z60AM
Spacer
AN05
999A60AL
Nut
999A15AB
Hand wheel
16. Conveyor Driving Assembly
NO.
PART NO.
DRAWING NO.
QTY
DESCRIPTION
#6204ZZ
999Z25BR
Bearing
#6903ZZNR
999Z25CC
Bearing
#6002ZZ
999Z25BI
Bearing
#6005ZZ
999Z25BN
Bearing
255LU-15mm
Belt
263L-19mm
Belt
GBRVF441028C
99914AC
Reducer
1LA7073-4AB-11
999Z20BF
Motor
#1204
999Z25CR
Bearing
17. TOP HOLD-DOWN Adjustment Assembly
NO.
PART NO.
DRAWING NO.
QTY
DESCRIPTION
TMFB20UU
999Z25AF
Linear Bearing
#2900
999Z25BE
Bearing
#6002ZZ
999Z25BI
Bearing
#6802ZZ
999Z25BU
Bearing
#6801ZZ
999Z25BT
Bearing
DA-04-12-40-E-0
999Z41AA
Counter
DL788-19mm * 2000.8934L
Belt
165LU-19mm
Belt
#6000ZZ
Bearing
999Z25BH
18. TOP HOLD-DOWN Adjustment Assembly
NO.
PART NO.
DRAWING NO.
QTY
DESCRIPTION
TMFB20UU
999Z25AF
Linear Bearing
#2900
999Z25BE
Bearing
#6002ZZ
999Z25BI
Bearing
#6802ZZ
999Z25BU
Bearing
#6801ZZ
999Z25BT
Bearing
DA-04-12-40-E-0
999Z41AA
Counter
DL788-19mm * 2000.8934L
Belt
165LU-19mm
Belt
#6000ZZ
Bearing
999Z25BH
19. Alignment Assembly
NO.
PART NO.
DRAWING NO.
QTY
DESCRIPTION
#6002ZZ
999Z25BI
14
Bearing
#6203ZZ
999Z25BQ
Bearing
#6202ZZ
999Z25DG
Bearing
#2900
999Z25BE
Bearing
165LU-15mm
Belt
240LU-15mm
Belt
#6202ZZ
999Z25EK
Bearing
GNP60-L1-5-14-50-70-M4
999Z14BT
Reducer
MHMD042P1S
999Z20CL
Motor
999Z41AB
Counter
10
20. Angle Adjustment Assembly
NO.
PART NO.
DRAWING NO.
QTY
999Z15AB
DESCRIPTION
Hand wheel
5.0. Control Panel
1. Stepping motor driver

2. Power Supply
3. Fuse
4. PLC
5. Relay
6.Conveyor Inverter
7.Terminal Block
8.Servo driver
6.0.
No
Maintenance
Description
Maintenance
Method/
Procedure
Lubricate
Time Required
(MTTR)
Frequency
3 min
1 month
Lubricate
3 min
1 month
Lubricate
3 min
1 month
No
Description
Maintenance
Method/
Procedure
Lubricate
Time Required
(MTTR)
Frequency
3 min
1 month
Lubricate
3 min
1 month
Lubricate
3 min
1 month
7.0. TROUBLE SHOOTING.

Problem
Unable to start the power
source
Caused By
Breaker not turn on
1. Not press the Conveyor in operation screen
2. Motor shaft is broken
Conveyor cant work
3. Inverter is abnormal
4. Emergency Stop not turn on
1. Not press the Bottle Separation key in
operation screen
Product separator cant work
Presser & Wrap Around cant

work
1. Not press the presser key in operation
screen
1. Not press Front Label or Back Label key in
operation screen
2. Object sensor cant detect the reflector
Label doesnt dispense
3. The sensitivity of object sensor is weak

4. Due to operate improperly, PLC program
cant work
Sometimes dispenses two

labels
1. The sensitivity value for the label is too

close to the value for the backing paper.
2. A transparent bottle may cause the product
sensor to double detect a single product
3. The value is big on back label length set or
front label length set
1. The width of alignment not adjust well
2. The height of top hold down assembly not
adjust well
The labeling position is

improper
3. The sensitivity of object sensor not set well

4. The sensitivity of label sensor not set well
5. Hand wheel for pressing the label roller is
loose
1. Label position is too far forward
Wrinkled labels
Bubbled labels
2. The label on the label peel blade close the

bottle nearly
3. Brush close the label nearly
1. Bottle surface is not flat
2. Brush not close the bottle
3. Label dispense too long.
1. The wool pad behind the disk is loose.
To Repair
Turn on the breaker
Press Conveyor key
Change new one
Check the inverter show which
signal
Turn on it.
Press Bottle Separation key
signal
Change new one
Presser key
signal
Change new one
Press Front Label or Back Label
Adjust the object sensor until
the light is on
Turn the switch clockwise
Turn off the power and wait until
10 seconds, then turn on the
power
Increase label sensitivity value
Adjust the sensitivity value
Decrease the value
Adjust the alignment adjustment
Adjust the top hold down
adjustment
Adjust the object sensor until
one bottle produce one signal
Adjust the label sensor until one
label produce one signal
Screw it tightly
Decrease back label position
set
Adjust the width of labeling
head adjustment
Move backward
The quality of bottle is not good.
Move the brush and near the
bottle
Decrease Back Label Length
Set and Front Label Length Set
1.
Setting Screw
Rewind disk for base paper

cant work
Wool Pad
2. The setting screw is loose
Please release the setting

screw, and turn up (clockwise)
the adjusting screw (yellow),
then the spring will become
tighten. Finally screw the setting
screw.
2. Turn up (clockwise) the
adjusting screw, then screw the
setting screw.
8.0 ELECTRICAL DRAWINGS

KWT-620A Twin-Side Labeling Machine (A980803003)

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KWT-620A Twin-Side Labeling Machine (A980803003)

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KWT-620A

Twin Side Labeling Machine

KWT MACHINE SYSTEMS CO., LTD.

KWT Machine Systems Co., Ltd.

General Safety Regulations

Name Plate Identification

Setting the machine & choosing base

Adjustment of machine level and height

Installing the label roll

Labeler Sensor Adjustment

Labeler Operating Principle

KWT Machine Systems Co., Ltd.

General Safety Regulations

KWT Machine Systems Co., Ltd.

1.2. MACHINE SPECIFICATION.

L. 2775mm x W. 1951mm x H. 1616mm

The color, dimension and electrical supply can be specified by customer.

KWT Machine Systems Co., Ltd.

1.3. LABEL SPECIFICATION.

Translucent (half transparent)

1. Label Specification Diagram:

Labels rolled outside

2. Label Installation Diagram:

KWT Machine Systems Co., Ltd.

3. Labels Rolled Outside (LRO):

(1). Label Roll for Labeling Head A (Front Label)

(2). Label Roll for Labeling Head B (Back Label)

KWT Machine Systems Co., Ltd.

1.4. GENERAL SAFETY REGULATIONS.

Ground all machines.

Altitude: shall be at altitudes up to 1000m above mean sea level.

Relative humidity: not exceed 50% at 40 C.

-25 to 55 and for short periods not exceeding 24 hours at up to +70.

Avoid exposing to abnormal vibration.

Electrical connection shall be installed by a professional electrician.

Keep guards in place and working area clean and dry.

Keep working area well lighted and ventilation.

KWT Machine Systems Co., Ltd.

Have your machine repaired by a qualifies person.

Never clean electrical components with water.

Never open electric box or connect cables without a permit.

Keep away from moving machine parts while machine is in operation.

KWT Machine Systems Co., Ltd.

1.5. EQUIPMENT LAY-OUT

KWT Machine Systems Co., Ltd.

1.6. MACHINE IDENTIFICATION.

KWT MACHINE SYSTEMS CO., LTD.

KWT Machine Systems Co., Ltd.

KWT Machine Systems Co., Ltd.

2.2. SETTING THE MACHINE & CHOOSING BASE

KWT Machine Systems Co., Ltd.

The machine shall be moved by persons who are qualified.

and the fork length shall be 2/3 machine width length.

2.4. ADJUSTMENT OF MACHINE LEVEL AND HEIGHT.

KWT Machine Systems Co., Ltd.

3.0 Machine operation

Installing the label roll

Labeler Sensor Adjustment

Labeler Operating Principle

Panel View Description.

KWT Machine Systems Co., Ltd.

3.2. INSTALLING THE LABEL ROLL.