Manual For Strip Packing Machine SE - 140

STRIP PACKING MACHINE
Model: SE – 140
Customer: M/S. AIRELA INDUSTRIA FARMACEUTICA LTDA, BRAZIL
Machine Sr. No.: 1388
Document No: VTPL/DOC/0313
MARKETED AND EXPORTED BY

Vibrer Technology Pvt. Ltd.
Mumbai-68, India
INSTRUCTION MANUAL
From M.D’s Desk
Dear Customer,
We take pleasure in presenting this Instruction: Operation: Maintenance

and Parts Manual for Strip Packing Machine. The Machine which you
are about to use is a state of the art. It has been conceptualized,
designed, developed and produced with a great amount of effort and
research. This machine is a culmination of many years of experience and
technical expertise.
This Manual covers important topics like safety, installation, alignment

and settings, operation, service and maintenance, trouble shooting,
spare parts and electrical circuits.
We are sure this Manual will be of great help to your operational staff
while handling the Machine at different stages of operation, installation,
repairs and maintenance, troubleshooting and spare parts ordering. This
will also help in reducing the down-time and increasing the
productivity.
We request you as well as your operating staff to go through this

Manual thoroughly and give us feedback and suggestions on the
usefulness. We value the suggestions and opinions from our customers
like you and I am sure you will help us in introducing improvisations in
our Machine and Manuals.
With Best Regards
Managing Director
MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 1

INSTRUCTION MANUAL
TABLE OF CONTENT:
Sr. Contents Page

No Number
1. Company Profile 5
i. Global Presence 7
2. Introduction 8
3. Objective Of The Manual 9
i. Management Responsibility 10
ii. Manual Updating In Case Of Machine 10
Modification
iii. Safe Keeping Of The Instruction Manual 10
4. Safety Instructions 11
I. Identify Safety Spots 12
II. Statutory Accident Prevention Health & Safety 14
Requirements
i. Health 14
ii. Safety 15
iii. First Aid 17
iv. Employment Of Young Persons 17
v. High Noise Level 17
vi. Statutory Accident Prevention Regulations 17
III. Personal Qualifications And Training 18
i. Working With Process Material 19
a) Health and Skin Protection 19
b) Cleaning Agents 20
ii. Safety Devices Check 20
5. Statutory Information 21
i. Copyright 21
ii. Warranty 21
iii. Liability Restrictions 22

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6. Transport And Handling 23

i. The Package 23
ii. Transporting The Packed Machine 23
iii. Storing The Packed Machine 23
iv. Unpacking The Machine 24
v. Care To Be Taken During Unpacking 24
vi. Instructions For Packing And Verifying 25
vii. Disposal Of The Packing Material 25
7. Packing List 26
8. Installation 27
i. Foundation Preparation 27
ii. Prerequisites & Conditions to be Prepared For 27
Installation
iii. Leveling The Machine 28
iv. Pre Start Check Up 28
a) Electrical Check Up 28
b) Mechanical Check Up 29
9. Technical Specification 30
10. Machine Description 32
11. Safety Instructions 33
12. Operation And Adjustments 34

i. Dismantling of rollers from the machine 34
ii. Assembling rollers back on the machine 35
iii. Sealing roller adjustment 36
iv. Roller temperature adjustment 37
v. Vertical slitter 37
vi. Cam operated horizontal cutter 38
vii. Changing the cutting length 38

INSTRUCTION MANUAL
13. Table for change of cutting gears as per requirement 39
14. Adjustment of feeding device 40
15. Adjustment of chute with sealing roller and S.S. Feed 41

bowl
16. Adjustment of dropping of product in center of strip 42
pocket.
17. Vibrator 43
18. Daily routine check ups 44
19. Disc plate feeding device 45
20. Maintenance of reduction gear box 46

i. Description 46
ii. Lubrication 46
iii. Oil Lubrication 46
iv. Routine Maintenance 47
v. Changing of Oil 47
21. Batch Printing Unit 48
i. Introduction and working principle 48
ii. Installation 48
iii. Precautions 49
iv. Operation and observations 49
22. Preventive maintenance check list 50
23. Sub assembly drawings 52
24. HMI Manual (Login Credentials) 64
25. GA drawing 79
26. Electrical drawings 81
27. Change part details along with layout of strips 98

INSTRUCTION MANUAL
1.0 COMPANY PROFILE:
VIBRER TECHNOLOGY PVT. LTD. Is one of India's leading solution

providers in the field of Formulation Processing.
Vibrer Technology Pvt. Ltd. has got a good Channel partners in many countries who
are assisting to have a large customer base spread across 5 continents of the Globe.
We have strong customer base in many countries that range from European countries
like U.K, France, Sweden, Poland, Romania to Latin American countries like Brazil,
Chile, Venezuela, Nicaragua, Peru and entire Asia and Africa where again we are
extremely strong.
We have very good installation base in USA also. Vibrer Technology is involved in the
Marketing / Exporting of the entire formulation processing equipments starting from
 Granulation Line
 Rapid Mixer Granulator
 Fluid Bed Dryer and Processors
 Blender
(V-Blender/Double Cone Blender/Octagonal Blender/Conta Blender/ Drum
Blender)
 IPC Bins
 Planetary Mixer For Powders
 Shifter
 Conventional Coaters
 Mills
 Multi Mill
 Co Mill
 Colloid Mill
 Oscillating Granulator
 Ointment Preparation Plant and Tube Filling Machine
 Encapsulation
 Manual Capsule Filling
 Semi-Automatic Capsule Filling
 Automatic Capsule Filling
 All Line Machines

INSTRUCTION MANUAL
 Tablets
 Tablet Compression
 On Line Deduster and Metal Detector
 Packaging
 Strip Packing Machine
 Cartooning Machine
 Blister Packing Machine
 Packaging Material
(Aluminum Foils and PVC Foils)
 Also we deal with the consumables and spare parts of the above machines.
The Vibrer Technology Pvt. Ltd offers ‘Unique Value Proposition’ to its customers
which include
 High Level of product quality

 World class cGMP Standards
 Excellent aesthetics
 Commitment towards providing best of customer support in terms of
‘After Sales Service'
 Customized solution
 Product Quality
Vibrer provides products which comply with cGMP standard. Our products are used
by many customers which having US FDA/ UK MHRA approved plants in overseas
markets. – Which includes companies in developed markets Europe.
Biggest Value Proposition of Vibrer Technology is to meet the customers need by

making its products and services exactly as per customer’s requirement.
Vibrer Technology has the Capability / Flexibility and inherent strength to provide
that extra bit in terms of satisfying each customer’s special requirement suiting their
products.

INSTRUCTION MANUAL
Global Presence:

INSTRUCTION MANUAL
2.0 INTRODUCTION:
This Instruction, Operation, Maintenance and Parts Manual is meant for the
Strip Packing Machine Marketed & Exported by Vibrer Technology Pvt. Ltd. In all the
subsequent pages henceforth in this manual:
i. This Instruction, Operation, Maintenance and Parts Manual will be referred to

as the ‘Manual’.
ii. The Strip Packing Machine for which this ‘Manual’ is meant for will be referred
to as the ‘Machine’.
iii. The Machine is Marketed and exported by Vibrer technology Private limited
will be referred as “Vibrer”
This Machine is a top-quality product from vibrer. It demands utmost care and caution
for its operation and maintenance. Correct operation and maintenance of the Machine
is indispensible to retain the quality of the Machine. To help you to ensure this, every
Strip Packing Machine comes to you with a Complimentary copy of this Manual.
The Manual contains very important information enabling the user a safe, correct and
trouble-free operation of the Machine. It explains in details with vivid illustrations,
various machine functions, pertaining to transport, unpacking, installation,
commissioning, operation, cleaning, repairs and maintenance trouble shooting and
spare parts requirements. If you strictly follow the guidelines and instructions given in
this
Manual, you will avoid accidents, failures and costly downtimes and repairs, thus
ensuring economic operation and prolonged machine life.
All the personnel connected with the handling of the Machine including the Manager
and the shop floor Supervisor should first study this Manual thoroughly and get
familiar with the Machine.

INSTRUCTION MANUAL
3.0 OBJECTIVES OF THE MANUAL:
The objectives of the Manual are following:
I. To make the management aware of the necessity to:
i. Study the Manual carefully in detail.

ii. Make the operating and maintenance staff read and understand the portions of
the Manual which relate to them.
iii. Impart hands-on training to the operating and maintenance staff for
transportation, installation, commission, operation and maintenance of the
Machine.
iv. Provide and make available at all the time safety provisions and implement and
ensure that all the safety requirements are observed by everybody involved in
transportation, unpacking, installation, commission, operation and maintenance
of the Machine.
v. Ensure that this Manual is easily available for reference at all times to everybody
connected with the Machine in any way.
vi. Update this Manual with latest modification notes issued by Satellite Engineers
or Vibrer from time to time.
II. To make the operating and maintenance staff aware of the necessity to:
i. Study this Manual carefully and strictly follow the instructions.

ii. Strictly observe the safety instructions and handle the Machine under safe
conditions.
iii. Keep this Manual at a safe place and to handle it carefully with clean and dry
hands and not fold or remove any pages from the Manual.
iv. Ensure correct installation and commission.
v. Ensure correct operation and regular maintenance.
vi. Carry out production change - over correctly.
vii. Take all precautions so as to avoid any damage to the Machine and injury to the
persons.

INSTRUCTION MANUAL
i. Management’s Responsibility
It should be the responsibility of the Manager or the shop Supervisor after having
studied the Manual himself to impart necessary training to the operator of the
Machine and ensure that the Manual is easily accessible and available to the operator
whenever he needs it.
The time spent in studying this Manual will be largely compensated by the time and
money saved by operating and maintaining the Machine correctly as per the
instructions given in the Manual.
However, the Manual should not be seen as a substitute for intensive hands-on
training of the operating and maintenance personnel.
The Manual presupposes that the prevailing health and safety norms as per the laws
of the land are observed in the establishments where the machine is installed and
operated.
ii. Manual Updating in case of Machine Modification

Manufacturer of the machine reserves the right to make any technical changes or
modifications for improvements in the Machine. Such modifications will be
communicated to the customers as and when necessary and the clients will be
responsible to ensure that only the updated version of the Manual is kept in the place
where the machine is being operated.
iii. Safe Keeping of the Instructions Manual

The Instruction Manual must be kept with care and must be kept in proximity to the
Machine. It must accompany the Machine wherever and whenever the Machine is
shifted to a new place.
The Manual must be handled with care with clean and dry hands and must not be
placed on wet and dirty surfaces. It must be stored in a place free from humidity and
heat.
Pages must not be folded, torn or arbitrarily modified. No pages or a part thereof must
be removed from the whole volume.

INSTRUCTION MANUAL
4.0 SAFETY INSTRUCTIONS:
Basic Safety Instructions and Warnings
 The Machine should always be maintained in perfect working order. It should

always be handled by authorized and trained personnel and should be used
only for its intended purpose strictly in accordance with the instructions
contained in this Manual.
 It is necessary that this Manual should always be kept with the Machine for easy
reference whenever required.
 It is the responsibility of the Management and the Supervisor to study the
Manual thoroughly and then impart proper training to the operating and
maintenance staff in respect of all the vital functions of the Machine
emphasizing the necessity of strictly observing the safety precautions and follow
the instructions laid down in the Manual.
 This has to be done well before installation, commission and starting the
operation. Besides the Manager and Supervisor.
 It is imperative for all the operational and maintenance personnel to have read
and understood the Manual thoroughly.
 Only competent, trained and reliable persons who have reached the legal adult
age should be allowed to handle the Machine.
 The operator should be authorized to take instructions only from an accredited
Supervisor or Manager and not from anybody or everybody so as to ensure that
the Machine remains always in good and safe condition.
 While working on the Machine, the operational and maintenance staff should
not keep their hair open, wear loose clothing, tie, jewellery or ornaments
including necklace, bracelet, ring and chain. There is a risk of injury as any of
these may get caught or pulled into the Machine and cause an accident or injury.
 All safety and warning signs on or about the Machine should be clearly visible
and legible at all times.
 The operator should be familiar with the location and operation of fire
extinguishers in the vicinity of the Machine.
 Do not carry out any additions, deletions, conversions or modifications to the
Machine without written consent from Satellite Engineers is can adversely affect
its safety and cause accidents, injuries or damage to the Machine.
 The main switch of the Machine must be switched off during the process of
installation, assembly, disassembly, maintenance and cleaning and the Machine
must be protected against unintended operation by disconnecting it from the
main source of power, vacuum.
 Never deactivate the safety devices installed on the Machine.

INSTRUCTION MANUAL
 Never run the Machine in automatic mode with the safety guards removed.
 The operations carried out under reduced safety conditions must be strictly
carried out as per indications provided in the relevant instructions.
 After carrying out operations under reduced safety conditions, the state of the
Machine with active safety devices must be re-established as soon as possible.
 The cleaning operations must be carried out only after disengaging the Machine
from its electric and pneumatic power supply.
 Clean the surface, panels and controls of the Machine with soft, dry cloth or
slightly dampened with a mild detergent solution. Do not use any type of
solvent such as alcohol or petrol as it could damage the surfaces and cause fire
or explosion.
I. Identifying Danger Spots
The following symbols have been used at different places in this manual relating to
work safety where there is a risk to the life, limb and health of persons, danger to the
Machine and to the environment.
1]
CAUTION Warning of a danger spot
Instructions against this symbol should be read very carefully. They relate to a
dangerous spot on the Machine and/or to a procedure, if not followed strictly may
result in danger to life, limb, the Machine and the environment.
2]
NOTE : Note carefully
Text against this symbol should be read very careful and to be given special attention
to ensure that directives, regulations, instructions and the correct sequence of work are
observed. Failure to do so may result in damage and destruction of the Machine or
parts thereof.

INSTRUCTION MANUAL
3]
Electric current: Danger
Live hazardous voltage and dangerous electric current. Can cause severe injury or
death. Always switch off electric current & disconnect or unplug power supply cable
before performing any repairs or maintenance work. Always connect power supply
cord to a grounded electrical circuit with the specified voltage and fuse protection.
Never use any equipment which is powered by electricity in rain, wet area or near an
explosive environment.
4]
Environment pollution: Danger of environmental pollution
Failure to follow the instructions against this symbol may Pollution cause
environmental pollution.
5]
Fire Hazard: Danger from Fire
Inflammable vapours can cause a fire or an explosion and result in severe injury or
death and destruction.
6]
Hazardous fumes: hazardous vapours
Can cause severe nausea, fainting or death. Use a respirator or mask whenever there is
a risk or chance of inhaling hazardous mists or vapours emanating out of
formulations, solvents or lubricants.

INSTRUCTION MANUAL
7]
Danger to limb:
Moving parts can cause severe injury. Before commencing any maintenance or repair
work, ensure the following.
Switch off the electric power supply and disconnect the power supply cord.
Wherever you find any of these symbols in the Manual, read the instructions against
these symbols very carefully and follow them strictly. Also communicate such safety
instructions to all concerned with the Machine.
II. Statutory Accident Prevention, Health and Safety Requirements
a) Health
i. Cleanliness
The place where the Machine is installed and is in operation must always be kept
clean.
Accumulation of dirt and refuse must be removed daily by sweeping or by any other
effective method. The floor must also be cleaned at least once in every week by
washing, using disinfectant.
ii. Disposal of Wastes and Effluents

Effective arrangements should be made for the disposal of wastes and effluents
generated during the process, so as to render them innocuous and their ultimate
disposal.
iii. Dust and Fume

If dust, fumes, formulations or any other offensive substance is given off during the
operation of the Machine to such an extent as likely to be injurious or offensive to the
workers, effective measures should be taken to prevent its inhalation and
accumulation around the Machine. If any exhaust system is felt necessary for this
purpose, it should be installed as near as possible to the point of origin of such
offensive substance and such point should be enclosed to the extent possible.

INSTRUCTION MANUAL
iv. Lighting
The workplace should be provided with sufficient and suitable lighting either natural
or artificial or both. All glazed windows and skylights used for lighting the workplace
should be kept clean on both the inner and outer surfaces and should be such as to
prevent any glare, either directly from a source of light or by reflection from a smooth
or polished surface and also as to prevent the formation of shadows to such an extent
as to cause eye-strain or the risk of accident to the workers.
b) Safety
i. Fencing of the Machine

The Machine should be securely fenced by safeguards which should be kept in
position while the parts of the Machine which they are fencing are in motion or in use.
ii. Work on the Machine while Operation

No person shall be allowed to clean, lubricate, repair or adjust any part of the Machine
while it is in motion / operation.
iii. Employment of Persons on the Machine

No person shall be allowed to work on the Machine unless the person has been fully
explained and instructed on the dangers involved, precautions to be observed, has
received adequate training in operation and handling the Machine and is under
adequate supervision by a person who has a thorough knowledge and experience of
the Machine.
iv. Cutting Off of Power in Emergency.

Suitable devices for cutting off power from the running machinery should be provided
and Maintained in case of emergencies.
v. Lifting Devices, Chains, Straps, Ropes and Tackles

All parts including working gear, whether fixed or moveable of every lifting device
and every chain, strap, rope or tackle should be of good construction, sound material
and adequate strength and free from defects, properly maintained and thoroughly
examined periodically by a competent person. It should be ensured that a crane does
not approach close to the place where a person is working on the Machine.

INSTRUCTION MANUAL
vi. Manual Lifting Of Excessive Weight
No person should be allowed to carry or move any load so heavy as to be likely to
cause him injury.
vii. Protection of Eyes

Effective screens or suitable goggles shall be provided for the protection of the
operators working on processes involving risk of injury to the eyes from the particles,
fragments or process material thrown off during the process or which involve risk of
injury to the eyes due to exposure to excessive light.
viii. Use of Portable Electric Light

No portable electric light or any other electric appliance of voltage exceeding 24 volts
should be permitted for use inside any chamber, tank, pit, pipe or any other confined
space unless adequate safety devices are provided. If any inflammable gas, fume or
dust is likely to be present in such chamber, tank, pit, pipe, flue or other confined
space, no lamp or light other than that of flameproof construction should be permitted
to be used therein.
ix. Explosive or Inflammable Dust and Gas

Where the process produces dust, gas, fumes or vapours which are likely to explode
on ignition, all practical measures should be taken to prevent such explosion by:
 Effective enclosure of the plant or machinery used in the process.

 Removal or prevention of accumulation of such dust, gas, fume or vapors.
 Exclusion or effective enclosure of all possible sources of ignition.
x. Precautions against Fire

All practicable measures shall be taken to prevent outbreak of fire and its spread, both
internally and externally and to provide and maintain.
 Necessary firefighting equipment and facilities for extinguishing fire.

 Safe route and means of escape for all, in the event of fire.
Effective measures should also be taken to ensure that all the workers are familiar with
the route and means of escape in case of fire and have been adequately trained in the
routine to be followed.

INSTRUCTION MANUAL
c) First – Aid
First-aid boxes or cabinets should be made available and accessible to all workers
during all working hours. These first-aid boxes or cabinets should be equipped with
prescribed contents. These should be kept in charge of a responsible person who is
trained in first-aid treatment and who shall always be available during all working
hours.
d) Employment of Young Persons

No child who is not an adult shall be required or allowed to work on the Machine.
e) High Noise Levels

Suitable engineering control or administrative measures should be taken to ensure that
no worker is exposed to sound levels exceeding the maximum permissible noise
exposure levels. Sound level equal to or greater than 85 dB (A) can cause hearing
damage.
Even a short exposure to a very high noise level can cause hearing damage. In other
case where the exposure is not to a very high noise level but to a noise level exceeding
85 dB (A) for a protracted period, it can trigger a gradual process of hearing loss.
The intensity of noise from and around the Machine can be significantly controlled by
reducing vibrations and improving sound insulation.
The noise level measurement carried out near the Machine in our works was found to
be of a sound level of 78 to 82 dB (A).Where it is not possible to reduce the noise levels
by reasonable engineering or administrative measures, the exposure to noise should
be reduced by providing each worker with suitable ear protectors.
f) Statutory Accident Prevention Regulations

Apart from the Safety Instructions and Warnings indicated at different places in this
Manual as well as the Safety symbols given on the Machine and the Manual, the
prevailing Statutory Accident Prevention Regulations of the country in which the
Machine is installed and is in operation will have to be observed by the client.

INSTRUCTION MANUAL
III. Personnel Qualifications And Training
The persons entrusted with the job of installation, commissioning, operation,

maintenance and servicing of the Machine must be adequately qualified and
competent to handle the Machine in their respective fields. It is imperative that the
following requirements are met with before a person is allowed to handle the
Machine.
! The Manager or the Supervisor himself should first study and understand the
Instruction Manual and the Machine.
 The management has to ensure that everybody who is entrusted with handling of
the Machine at any stage should have read and understood the contents of the
Manual.
 They should be educated enough to read and understand the text, signs, symbols,
diagrams, drawings and illustrations in the Manual and on the Machine.
 They should have adequate knowledge, experience and training in handling
products like foods and drugs.
 They should have adequate knowledge and experience in Statutory Safety and
Accident Prevention Regulations in their country.
 They should be able to understand generally accepted guidelines and technical
codes so that they can judge the safe condition of the machine
 They should be familiar and knowledgeable with the protective equipments,
relevant tools, first aid measures, fire fighting and other emergency equipment and
services.
 If the personnel do not have adequate competence, knowledge or experience, they
should be first provided necessary training in their respective field of responsibility,
before allowing them to handle the Machine in any way, whatsoever.
 Even if they have in general previous experience and knowledge of all the above
mentioned aspects the specific training of this equipment is a must before allowing
anybody to handle the Machine.
 If necessary the clients can request Satellite Engineers or Vibrer to organize
necessary training of their personnel.

INSTRUCTION MANUAL
i. Working with Process Materials
The mineral oils, lubricants and coolants used on the Machine may contain additives
which even in howsoever small quantities could have detrimental effects on health.
Skin damage may occur following contact with such oils, lubricants and coolants.
Pulmonary illness may be caused by inhaling oil mists and vapors from these
substances.
a) Health and Skin Protection
Please take following precautions to avoid adverse effect to your health.
i. Avoid prolonged, extensive and repetitive skin contact with either fresh or used
oils, lubricants and coolants.
ii. Use suitable skin protection and gloves while working with oils, lubricants and
coolants.
iii. Change your clothing before it becomes saturated with these materials.
iv. Do not keep any wet cleaning rags in the pockets of your clothes, coats or
aprons.
v. Wash your skin immediately with soap and water if it has been soiled with oils
and lubricants.
vi. Never wash your hands with coolants or solvents.
vii. If skin damage takes place while working with these substances, consult a
doctor as soon as possible.
viii. If any of these materials get into your eyes, rinse your eyes immediately with
clean water and consult a doctor as soon as possible.
ix. Ensure that no oil is spilled on the floor. If this happens, scatter sawdust or an
oil absorbent over the spilled oil and clean the spot.
x. Never pour oils or liquids containing oils into a drain or open waters.
xi. Waste oil should be collected and disposed off at the collection points specified
for such wastes.

INSTRUCTION MANUAL
b) Cleaning Agents
Cleaning agents and solvents contain substances which are a health hazard. Quite a
number of them are also combustible and explosive.
Please take following precautions while handling such cleaning agents.
i. Carefully read and follow safety instructions on the container or the package.
ii. Ensure adequate ventilation while working with solvents.
iii. Smoking and naked flames should be strictly prohibited while working with
combustible cleaning agents and solvents.
iv. Use available skin protection and skin care products before and after using the
cleansing agents.
v. Do not pour any solvents in the drains or open waters.
vi. Ensure that all cleaning agents and solvents are removed from the machine before
starting the Machine.
ii. Safety Devices Check
Check the proper working condition of the emergency and safety
Systems once a week. The electrical maintenance personnel should
check that electrical control switches on the panel, emergency
switch and the safety limit switches to ensure are in perfect working
condition & that once activated, Machine would not start.

INSTRUCTION MANUAL
5.0 STATUTORY INFORMATION:
i. Copyright
The instructions, drawings, illustrations, photographs and documents contained in
this Manual are strictly the property of Manufacturer so no part of this Manual may be
copied, reproduced, sold or transmitted in any form or by any means, electronic or
mechanical including photocopying, recording by any information storage and
retrieval system without written Permission from the Machine Manufacturer or
supplier.
The Manual may only be used for its approved purpose by the customer who has
purchased and installed our Machine directly from us. Legal proceedings will be
initiated against anyone who violates this copyright.
ii. Warranty
The Machine is under warranty for a period of 12 months from the date of receipt by
the client for any premature failure of a component / assembly.
This Manual contains all the instructions necessary for observance of the warranty
conditions. The Manual should be carefully studied by all concerned before installing
and commissioning the Machine for regular use.
Consumable and Expendable components are not covered by the warranty after their
useful life. The warranty will lapse in the event of damages arising out of usage of
non-genuine spare parts and / or accessories as well as unauthorized alterations or
modifications to the Machine or any of the accessories.
The warranty will also lapse in the event of:
 Wrong or negligent handling

 Improper or inappropriate use of the Machine
 Operating by an untrained or unauthorized person
 Incorrect installation
 Incorrect or negligent connection of cables, electrical or mechanical controls
between the Machine and the accessories.
 Non-compliance of the instructions contained in this Manual by the clients or
any of their personnel handling the Machine at any stage.
 Damage resulting as a consequence of error in operation, maintenance and
repairs.
 Protective devices removed or modified without permission from Manufacturer
or Supplier (Vibrer Technology Pvt. Ltd).

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iii. Liability Restrictions
We assume no liability for damages, breakdowns or stoppages consequent to non-

compliance of instructions contained in this Manual.
All technical data, information and instructions for the operation and maintenance
of the Machine, contained in this Manual are provided to the best of our knowledge
and experience at the time of printing of this Manual.
We reserve the right to make any technical changes in the Manual and / or the
Machine with a view to improve the Machine performance from time to time and
will not entertain any claims arising out of the contents and illustrations in this
Manual.
The illustrations provided in this Manual project just a general profile of the given
component or assembly to facilitate easy identification and understanding of the
function of the given component / assembly and do not necessarily give exact
specifications, size or shape as they are not drawn to scale in relation to the whole
Machine or to other assemblies or components
The original text of this Manual is drafted in English language and this original
English Language Manual will remain decisive for the handling, operation and
maintenance of the Machine.
In case of translations in any other language, we assume no liability consequent to

any errors, additions, deletions, omissions and misunderstandings in such
translations carried out by the client or any other agency then Manufacturer or
Supplier (Vibrer Technology Pvt. Ltd) also does not accept any liability arising out
of :
 Damage to Machine, injuries to persons or total accidents if safety instructions are

ignored.
 Damage to Machine due to faulty transportation, installation, operation,
maintenance or repairs
 Contact with or inhalation of harmful fluids, gases, mists, fumes and dusts by the
operating personnel.
 Exposure of operating personnel to any biological or microbiological hazards.
 Fire or explosion arising out of materials substances used during the operation.

INSTRUCTION MANUAL
6.0 TRANSPORT AND HANDLING:
i. The Package
The package containing Strip Packing Machine
consists of a reinforced wooden case with removable
top and sides and a base platform capable
of supporting the Machine and allowing it to be
transported. The Machine is covered
all around with polythene sheets. The case also
contains sachets of hygroscopic
salts to absorb any moisture during transportation
and storage.
ii. Transporting the Packed machine

The case can either be moved by a forklift or a
crane. For moving by a forklift, the forks must be
placed properly considering the weight of the
machine. If the case is moved by a crane, The
Slings should be placed properly If the
dimensions of the case are such that, it obstructs
the view of the forklift operator, he must be
guided by another person walking alongside the
forklift. Immediately on delivery of the
consignment by the carriers, it should be checked
that the case containing the Machine does not show any outward signs of damage.
Any sign of damage to the case points to the possibility of damage to the Machine.
iii. Storing the Packed Machine

The cases containing the Machine and the
additional optional units must not
be stacked one on top of the other. The case
containing the packed Machine
must be stored in a cool, dry and covered
place protected from sun, rain and snow. After
taking delivery of the consignment room the
carriers, the cases should be unpacked and the
Machine installed as early as possible within a
reasonable time.

INSTRUCTION MANUAL
Vibrer shall not be responsible for any deterioration or damage to the Machine
resulting from prolonged or faulty storage of the Machine in packed or
unpacked condition.
iv. Unpacking of the Machine

The packed Machine after unloading,
should be placed on the floor with
‘Top Side Up’ as marked on the case with
symbols. The unpacking of the
Machine should then be done in the
following sequence as shown
First remove the top plank of the case.

Then remove the all Side Planks Carefully remove all the accessories & other
components and place them on the floor.
The Machine with the base platform should then be transported with the help of
a forklift or/and a crane as near to the location as possible where it is to be
installed again taking care of.
v. During Unpacking following aspects to be taken care:

 Always ensure that while transporting the machine on a forklift or a crane, the
mounting pads are fitted on the bottom of the machine.
 Use Hemp/Manila ropes to lift the machine. Do not use chain or steel cable
 Remove the polythene shrink pack and the polythene cover from the Machine.
 Similarly unpack other packages received in the same consignment containing
accessories and other components.
 Check the total contents of the consignment actually received with the ‘Packing
Slip’ and other documents retrieved from the ‘Packing Slip’ pocket and check for
any shortage, damage or breakage.
 Any shortage, damage or breakage should be immediately reported to the
Insurance Company and A copy of such letter to the Insurance Company should
also be forwarded to Vibrer Technology.
 While moving the Machine at all stages, take proper care to ensure that the
Control Pendant and the Acrylic Safety Doors are not damaged.
Note: Satellite Engineers /VIBRER shall not be responsible for any damage to the
Machine or its components or injury to the persons lifting or transporting or
unpacking the Machine, if the instructions are not strictly observed and the
Machine is lifted or transported or unpacked in any way other than that
indicated.

INSTRUCTION MANUAL
vi. Instruction For Unpacking And Verifying
a) Unpack the case and the crates carefully under the supervision of responsible
person and remove the contents without trying to force open any package.
b) Check contents with the packing note.
c) Should any shortage be observed in the first check, the cases or individual
packages, also the packing materials should be thoroughly searched for a
Second time in the presence of responsible person who will certify the
shortage. Similarly, for any wrong supply of parts and components the material
should be immediately brought to the notice of Satellite Engineers MACHINES,
their agents or the Supplier giving full reference of supply.
d) In case of breakage or damage, the nature and extent of each article, component
or equipment should be documented in clear and precise terms and report sent
to the supplier within a week of the receipt of the consignment.
e) All the parts and components should be thoroughly cleaned of packing material
before assembly with particular reference to moving parts.
f) All contact parts should be washed thoroughly with warm water and soap
before the equipment is put in production.
vii. Disposal of the Packing Material:
Disposal of the wooden planks, polythene waste and all other material used for
packing should be disposed off in conformity with the prevailing statutory
environmental regulations of the country where the Machine is installed.

INSTRUCTION MANUAL
7. 0 PACKING LIST
 Main body with drive, cutter assembly.
 Vibrator with Vibrator Mounting Plates.
 Disc plate drive with base plate.
 Hopper with telescopic mounting stand.
 Conveyor.
 Batch Printing Attachment.
 Foil Holder Assembly.
 S.S. Bowl and S.S. Chute Channel in case of Vibrator Feeding.
 Disc plate and S.S. / Hylam Chute in case of Disc plate Feeding.
 Sealing Roller Set along with Back Gear & Cam Disc.
 Denotes Optional Accessories.

INSTRUCTION MANUAL
8.0 INSTALLATION:
Pre-Installation Check List
This is the check list which needs to be filled by customer once the machine is
received at location. This is to ensure everything is intact before service engineer
reached to the site to help to reduce the installation time to smooth installation
and commissioning.
This check list also help customer to install the utilities of correct specification.
i. Foundation preparation
The machine is provided with jacking mounts, which has to be mounted on
machine at bottom side. The mounting of jack should be uniform.
Select the location for the machine to be installed by taking care the space
required for maintenance from all sides of the machine preferably about 600 mm
minimum space.
ii. Prerequisites and Conditions to be prepared for Installation

1. Minimum space required to house the basic Machine Strip Packing
Machine: 3000 mm (length) x 3000 mm (width) x 3000 mm. (height)
2. Maintain temperature at the Machine site between 20 Degree and 25
Degree depending upon formulation requirement if any
3. Maintain humidity at the Machine site between 40% RH and 75% RH and
/ or lower depending upon formulation requirement if any
4. Sufficient lighting at the Machine site.
5. Ensure electrical supply connections for the Machine and the accessories
as per their technical specifications.
6. Availability of isolator of triple pole 63 Amps. For 2 phase 380 V + Earth /
ground, 60 Hz.
7. Provide proper earthing for the Machine and accessories.
8. Keep sufficient quantity of tablets ready for conducting machine trials
minimum for 1 / 2 batches of production.
9. Operating and maintenance personnel to be designated so that they can
be trained by our engineer.
The above activities carried out prior to arrival of our engineer will help him
devote more time towards setting formulations and training your personnel

INSTRUCTION MANUAL
iii. Leveling the Machine
Notes: These equipment required firm leveling, the jacking of the equipment
should be uniform.
CAUTIONS: Do not operate the machine until the machine is mounted with the
jacking pads.
The Top portion of the machine should be checked with spirit level. To check if
the machine is jacked uniformly.
iv. Pre Start Check Up
a) Electrical Check‐up
* DO NOT USE EARTH LINE AS A NEUTRAL LINE.
d) All the electrical connections should be connected as per illustration no.

e) Over load relay of the starter should be set at 2.5 to 4 Amps.
f) Check M.C.B.
g) Check single phase protector.
h) Check Starter Cutouts.
i) Check Cutouts of Heater.
j) Check Cutout of Vibrator.
k) Vibrator feeding controls.
1) Thermostat or Thermocouple of Roller.
m) Heater switch supply.
n) Amp meter reading for heater

INSTRUCTION MANUAL
 Amp meter is connected through both or individual heaters. Therefore when

Both heater is connected through a single Amp meter then the Amp meter will
show the reading as mentioned in the following table in the column Both whereas
when a Single heater is connected through a Single Amp meter then the Amp
meter will show the reading as mentioned in the following table in the column
Single as shown below:-
No. of Tracks Watts Single Both

1) 2 track 500 W 2 amps 4 amps
If any one of the heater does not work then in Single the Amp meter will not show
any reading and in Both the Amp meter will show half of the above reading.
b) Mechanical Check‐Up
 Place the machine on firm level surface for Trouble free working. For permanent
installation at the site, machine can be grouted with appropriate foundation
bolts ensuring proper leveling.
 Adequate space is a must all around the machine for the maintenance inspection
and change over adjustments.
 Ensure all bolts and nuts are properly tightened.
 Cleaning
 Clean all parts thoroughly after identifying them with the packing list.
 Remove all rust preventing grease with solvents. Sealing Rollers are to be
handled carefully to prevent the damage to the Knurling of the roller. Firstly
clean sealing roller surface with cloth soaked in kerosene oil and then with
Liquid Paraffin and then brush gently with soft brass wire brush.

INSTRUCTION MANUAL
9.0 TECHNICAL SPECIFICATIONS
Sr. No. BOUGHT OUT ITEMS

1. Make: Hindustan Motors
Specification: 1 HP /0.75 Kw /1415 RPM /380 V/ 60 Hz/
3 phase. + Earth
2. Gear box Make: Bonfiglioli, Gear Box - Ratio: 14 : 1
Type: VF 49 A 14 HS B3
3. FENNER/NIRLON Make V-Belt.
4. VFD Make: Mitsubishi Electric/ D700
Model: FR-D740-022-E16
5. PLC – Allen Bradley Make (Model: Micrologix 1400).
6. HMI – Allen Bradley make (model: Panel view Plus7)
7. Fail Phase Relay: OMRON (K8AK)
8. Line Filter Make: SAKURA, Model: SAK-DRV – 40/04
9. SMPS - OMRON make Model: S8VK-C12024
(24VDC/ 5 Amps)
10. SELEC Make Temperature Controller (PID 500). – 2Nos.
11. Ethernet Port - Make: Allen Bradley (Stratix – 2000)
12. SALZER Make 63 Amp, 3 Pole, Rotary ON/OFF Switch
13. Electrical Heater - Cartridge type - 240 Watts each.
14. TECKNIC make Start Push Button.
15. TECKNIC make Red Stop Push Button.
16. TECKNIC make Yellow Inch Push Button.
17. TECKNIC make Mushroom Head Red Emergency Stop
Push Button.
18. TECKNIC make Alarm ACK Push button
19. TECKNIC make Phase Lamps (220V).
20. Contactor for Vibrator – Make: Siemens (SIRIUS)
21. Contactor for Heater 1 - Make: Siemens (SIRIUS)
22. Contactor for Heater 2 - Make: Siemens (SIRIUS)
23. Allen Bradley make Ethernet Hub (stratix 2000)
24. Siemens make MCB (C -10, 2 pole 4 nos.)
25. Siemens make MCB (C -6, 3 pole 1 nos.)
26. SSR for Heater Make: Laptron, Model: ESSR-LA40 – 2No.

INSTRUCTION MANUAL
 Machine with Sr. No. – 1388 is of SE – 140 Model

INSTRUCTION MANUAL
10.0 MACHINE DESCRIPTION
 This machine is totally self-contained. If required it can be mounted on a solid

foundation or a raised platform to suite Strip packing conveyor to Packing table
conveyor. This machine is a universal type machine to pack.
 Pharmaceutical products like Tablets, Pills, Granules, Hard gelatin capsules and
Soft gelatin capsules.
 Food products like Hard boiled sugar candy Scented Supari, Black pepper,
Seeds, Roasted peanuts etc.
 Engineering products such as Steel Balls, Ball Bearing, Rubber Seals, Pencil or
Button Batteries etc.
 Strip size can be designed to suite your requirement„ taking care of pocket size
and sealing area.
 Note:
Change parts like Sealing Rollers, feeding S.S. Bowl and S.S. Chute Channel are
specially designed for packing of a particular product. The orders for extra set of
change parts for different products are to be placed separately.
 Packing Material:
Two rolls of heat sealing packing material comes from both the right side
packing material holder and the left side packing material holder to the sealing
rollers, at this stage one of the rolls of packing material passes through the Batch
printing unit to print the required batch code, manufacturing date etc. of the
product to be packed. The product which has to be packed is loaded into the
hopper which then flows through, the feed disc through the chute channel and
then to the sealing rollers. The packed and sealed strip from the sealing rollers
then passes through the brush shaft which is fitted with the draw brushes and
slitters to give the desired vertical cutting which then passes through the cutter
to cut the strip horizontally as per the required length.

INSTRUCTION MANUAL
11.0 SAFETY INSTRUCTIONS
 Do not open Electrical panel box when Mains are ON.
 Do not attend on any terminals when supply is ON.
 Do not try to collect strips directly from cutter, to avoid serious injury to your
hands. Let the strips fall by itself.
 Do not make any adjustments when the machine is in operation.
 Do not touch the following parts when the machine is in operation.
 Sealing rollers.
 Thermostat adjustments and Slip Rings.
 Brush Shaft assembly and Slitters.
 Cutter Assembly.
 Chute Channel and Release pin.
 Cutting Gears adjustment.
 Back Gear Pin Ring/Cam Disc adjustment.
 Do not keep inspection window covers open.
 Do not keep Cutting Gear cover open.

INSTRUCTION MANUAL
12.0 OPERATION AND ADJUSTMENTS
i. Dismantling of Rollers from the machine

 Switch off electrical Mains. Allow the rollers to cool down completely.
 Remove or Disengage the Thermocouples from the Sealing Rollers
 Loosen the locking collar of the heater conduit pipe (Illustration No. l ) by
loosening the Grub screws and then Pull out heater assembly along with
heater from roller shaft and hand it inversely on the same supporting pipe
Grub Screws
 Release the pressure of sealing roller by rotating pressure knob till both the
rollers are separated from each other.
By rotating it in clockwise direction
 Loosen the Grub screw of sealing rollers and pull the rollers off from the
shaft one by one.

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 Loosen Back Gear Colar and pull back gears from the shaft (Illustration No.5)
ii. Assembling Roller back on the machine:

While mounting the rollers back on the machine, this above procedure should
be reversed. Ensure that knurling on respective rollers match properly. The
Center of both the rollers matched should be exactly with the center of Draw
brushes & cutter.
Should any adjustment be called for your left hand side roller shaft can be
adjust-it by means of stud and nuts of Rigid Hanging Bracket (Illustration No.9)
on left side of the machine.

INSTRUCTION MANUAL
And Parallel position of your right hand sealing roller can be effected by
regulating Pressure adjustment knob on right side of the machine (Illustration
No.7)
iii. Sealing Roller Adjustment.

 Loosen Back Gear Locks’s
 Release Roller Pressure
 Match both Roller Cavity
 Apply Pressure for sealing roller
 Tighten back gear Locks
 Pass Packing material (foil) through the roller by means of rotating Fly
Wheel (hand wheel) or by INCH
 Check the impression on the foil for proper Matched Cavity and equal
Knurling Impression
 To get equal Knurling Pressure need to adjust rear Flexible Hanging
Bracket Bolt
 Excess of equal impression pressure will develop Pin Holes in packing web.
 Equal pressure can be adjusted by pressure Knob (Illustration No. 7 )

INSTRUCTION MANUAL
iv. Roller Temperature Adjustment
Electronic Digital Temperature Controller cum Indicator will give direct temperature
reading and it can be easily adjusted while the machine is ON.
If Cartridge Thermostat is fitted in the roller and one wire is grounded to roller and
second wire is connected to Slip Ring which is connected to heater circuit. For
adjusting the sealing roller temperature. You need to hold the Square key
with your heft hand and use the Arrow key Screw to increase or decrease
the temperature
Thermometer has to be used to measure the temperature of roller when the
MACHINE IS IN STOP POSITION.
CAUTION : Thermometer has to be Removed before switching ON the machine.
v. Vertical Slitters
Vertical Slitters are fitted on the shaft above the Brush Shaft Assembly
(Illustration No. 11). When packed strip comes out from the Sealing Rollers it passes
through the Vertical slitter assembly which slits the sealed strip as per the required
adjusted width. Each set of Slitters consists of 2 slitters,

INSTRUCTION MANUAL
vi. Cam Operated Horizontal Cutter
 Cutter Assembly has 2 Blades one Fix Blade and the other Moving Blade. This
assembly is operated by Cams, one pushing the cutter assembly downwards
and upwards and the other imparting Scissors action to the moving blade of
cutter to cut strips. Ensure that both the cams are adjusted properly. (Illustration
No. 12)
 To avoid clogging of strips in the cutter, Moving Blade Operating Cam has to be
adjusted by means of the two Allen bolts provided on the cam disc.
 Adjustment of cutting of strips is by means of main cutting gear Lock Collar.
 Loosen Lock Collar and rotate Hand Wheel Clockwise or Anti-clockwise to

achieve the desired result of cutting of strips. If hand wheel is rotated clockwise
the cutting, achieved will be upwards and if hand wheel is rotated anti-
clockwise cutting achieved will be downwards.
 To change Cam gear loosen the screw on Hand Wheel and remove Hand Wheel
then loosen the screw of cam gear and pull the gear from the shaft.
 To remove Main cutting gear, loosen locking collar and pull.
vii. Changing the Cutting Length.
 The cutting length can be altered by changing the Main Cutting Gear and/or the
Cam Gear depending on the number of cavity in the Sealing roller.
 The Cam gear is fitted on the Cam Shaft which can be identified as the shaft on
which the hand wheel is fitted. (Illustration No. 12)
 The Main cutting gear is fitted on Main Cutting Shaft.
 The Idler gear is fitted in between the Cam gear and the Main cutting gear to
match the drive.
 See cutting gear chart to achieve the proper cutting length.

INSTRUCTION MANUAL
13.0 TABLE FOR CHANGE OF CUTTING GEARS AS PER REQUIRMENT

INSTRUCTION MANUAL
14.0 ADJUSTMENT OF FEEDING DEVICE.
 S.S. Bowl has to be fitted on Vibrator by means of 3 Nos. Allen bolts along with
S.S. Washer.
 Out-let of S.S. Bowl (i.e. track mouth) should match the in-let of the channel (i.e.
channel mouth) of Chute channel release pin.
 Ensure that hopper does not touch S.S. Bowl. This can be achieved by means of
the telescopic Hopper stand assembly which also controls the product feed rate
to the Bowl.
 Product feed rate from the S.S. Bowl to the S.S. Chute Channel is controlled by
Vibrator controller. Over feeding of product will choke the tracks on the S.S.
Bowl and consequently feeding of product to chute channel will not be uniform,
at the same time product will be damaged. To achieve proper rational feeding
regulate vibrator control knob.
 Clearance of the channel mouth and S.S. Bowl bottom (i.e. bowl mouth) can be
adjusted by 3 Nos. of vibrator mounting cups.

INSTRUCTION MANUAL
15.0 ADJUSTMENT OF CHUTE WITH SEALING ROLLER AND S.S. FEED BOWL
 Remove Chute front cover.

 Fit Chute in the Chute holder slot.
 Match Chute slot with the center of sealing roller cavity.
 Adjust distance between Chute and Sealing roller.
 Clearance between the Chute & Sealing roller should be between 4to 6mm
depending on product size and shape and type of packing material.
 Adjust and lock Chute location guide stopper which is fitted on Chute holder.
 Match release pin slot with upper slot of the Chute, so that product passes freely
to release pin when release pin is in back position, this adjustment can be made
by means of spring loaded Allen bolt which is fitted in front of Chute and then
lock Allen bolt nut so that setting is not disturbed.
 To drop the product down from release pin to roller cavity, release pin has to
travel forward by means of release pin rod assembly which operates with the
help of Cam disc. To control correct distance to drop product from release pin to
lower slot (i.e. lower forward slot) of chute, adjust release pin rod stopper which
is at the rear end of machine.
 If length is increased the travel of release pin rod is less.
 If length is decreased the travel of release pin rod is more.
Therefore adjust the length so that the release pin slot matches lower slot of
chute, to take care of dropping of product to Sealing roller without any
obstruction.

INSTRUCTION MANUAL
16.0 ADJUSTMENT OF DROPPING OF PRODUCTS IN CENTER OF STRIP

POCKET
This is achieved by adjusting Cam disc which is fitted with back gear of roller shaft.
Cam disc has 2 Allen cap bolt which has to be loosened after which the following
adjustments can be made so that the product drops in the center of the pocket.
 If cam disc is rotated clockwise (Refer Picture A) or Anticlockwise ( Refer

Picture B) the dropping will be late.
 If cam disc is rotated anti clockwise (Refer Picture A) or clockwise ( Refer

Picture B) the dropping will be early
B
A

INSTRUCTION MANUAL
17.0 VIBRATOR
Electro Magnetic vibrator consist of M.S. Base, 3 sets of Electromagnetic coils,

spring reeds, Aluminum top plate, 2 amps Voltage Variac controller coupled with
diode and condenser. (Illustration No. 13)
To get satisfactory and desired vibration, set as following:-
 2 Track to 4 Track Bowls :- 4 rows of Spring reeds to be fitted in each Pole

and air gap between coil and spring reed should be 1.5mm to 2mm.
 6 Track to 10 Track Bowls :- 5 rows of Spring reeds to be fitted in each Pole
and air gap between coil and spring reed should be 2mm to 2.5mm.
Inspite of setting these gaps, if vibrations results are not satisfactory check the
following:-
 Diode and Condenser burnt. To replace.
 One of the Coil burnt. To replace.
 Spring reeds broken or cracked or have lost its tension. To replace.
Note : To identify cracked or tension lost spring reeds, drop them one by one
onto a hard surface ground. If it sound like a bell neatly then spring reeds are
good. If blunt sound occurs then the spring reed is bad.
 Check allen bolt of coil holder. If loose then tighten them.

 S.S. Feed Bowl bottom surface should match properly with vibrator Top plate.
If there is any air gap between Vibrator top plate and S.S. Bowl, products in
the Bowl will start jumping instead of flowing smoothly. It is advisable to set
vibrator control as following :
 2 Track to 4 Track 120v to 160v
 6 Track to 12 Track. 160v to 200v
 Vibrator spring reeds and its setting :-
 2 Track to 4 Track :- 4 rows of spring reeds to be fitted in each pole and air
gap between coil and spring reed should be 1.Smm to 2mm.
 6 Track to 10 Track :- 5 rows of spring reeds to be fitted in each pole and

air gap between coil and spring reed should be 2mm to 2.Smm.

INSTRUCTION MANUAL
18.0 DAILY ROUTINE CHECK UPS
 Before starting the machine, see that all the inspection doors of the machine are
closed. This prevents any dust or powder from reaching the bearing surfaces.
The product should be free from dust and broken pieces before using it for strip
packing.
 The rollers should be cleansed by means of a soft brass wire brush.
 The feeding assembly viz. Bowl, Chute channels should be dust free for efficient
operation.
 Check the following :
 Roller presser and lock bolts.

 Chute center and release pin setting.
 Cutting length.
 Batch coding.
 Conveyor belt should be tight.

INSTRUCTION MANUAL
19.0 DISC PLATE FEEDING DEVICE
This is generally supplied for packing soft gelatin capsule, odd shape tablets which
will not feed through Vibrator feeding system e.g., sugar candy etc.
The machine is equipped with a worm and worm wheel assembly driven by main
shaft. This drives the disc plate for feeding. The worm shaft can be disengaged from
main drive by disc plate clutch lever. 2 nos. of feeding brush are provided to feed the
Disc hole and scrap excess material. In special cases we may have to provide geared
motor with round brush to control feeding to disc plate. The adjustment of the product
dropping into the sealing roller cavity can be done by loosening the screws on the disc
plate holder and by advancing or retarding the disc plate feeding depending on the
dropping of the product in pockets being late or early respectively.
Feeding Device in case of Disc plate attachment (Illustration 14)

Product is fed into the hopper from where it is guided onto the Linear Vibrator
(Optional) from where it is further guided onto the Disc plate which has cavities into
which the product settles when the disc plate rotates.
A slot is provided at a particular place on the base plate just above the mouth of the
Chute. When the Disc plate rotates the product from the Cavities of the Disc plate is
then transferred into the Chute through this slot. The Chute guides the Product onto
the Sealing Roller where the product is sealed.
Cutting System in case of Pneumatic Cutter: (Illustration 15)

The Packed and sealed Strip from the Sealing Roller first passes through the air outlet
station, at this stage cool air from the blower is blown on the warm strip through the
minute holes provided on the pipe on either sides of the strip which cools the strip (so
that the strips can be cut easily) form here the strip passes through the Puller and
Slitter Shaft which cuts the Strips vertically. These vertically cut strips then passes
through the pneumatically operated Cutter Assembly which Cuts the Strips
Horizontally into the desired Strip Length as per the pre defined Calculations.

INSTRUCTION MANUAL
20.0 MAINTENANCE OF REDUCTION GEAR BOX
i. Description
Universal Type Reduction Gear box Fitted with Worm and Worm
Wheel Reduction Gear Box Size 0.4 x Ratio I4: 1
The worm gears in all units are correctly adjusted before dispatch and no further
adjustment is necessary to ensure satisfactory operation.
ii. Lubrication
An oil filler and breather plug and oil level and drain plugs are provided in the gear
box for brush motor and it has to be topped up with oil (SURVO 68).
iii. Oil Lubrication

Only good quality straight mineral oils should be used, as inferior or unsuitable oils
may cause rapid wear and possible damage to the unit.
Oils in three viscosity ranges - light. medium and heavy, are listed below with a
number of manufacturer names and reference numbers.
The medium grades of oil are recommended for all units which operate under
normal conditions of speed and load and where the surrounding atmospheric
temperature is never likely to be less than 32°F (0°C). If the load is known to be
light duty or if the surrounding temperature is less than 32°F (0°C), the lighter
grades of oil may be used according to the conditions. For very heavy duty, the
heavy grades of oil may be used providing the pour point is low enough to allow for
starting under the coldest conditions in which the unit will operate.
Lubrications with strong EP additives, such as those used for hyped gears, are not
recommended for worm gearing

INSTRUCTION MANUAL
In application where gears are subjected to higher than normal temperature conditions
due to higher ambient temperatures and or continuous heavy loads, the cylinder oils
as follows are recommended by Hindustan Petroleum:
 For Continuous Medium duty : CYNDOL - TC -140
 For Continuous Heavy duty : CYNDOL - TC -190
iv. Routine Maintenance
The Oil level in the unit should be regularly maintained and should be checked at least
once a month. To avoid false readings, examination of the oil level should be made
with the gear stationary , and to maintain free ventilation of the unit under all
conditions, the breather hole in the filler plugs should be kept clear at all times.
v. Changing Of Oil
After 200 hours running, the worm gear unit should be drained, flushed and refilled
with clean oil.
Subsequently, the oil should be changed completely at intervals dependent upon

working conditions. The intervals should not exceed 2000 hours for heavy duty and
2500 hours for light duty. In any case, a complete oil-change is a must once every 12
months.

INSTRUCTION MANUAL
21.0 BATCH PRINTING UNIT
i. Introduction & Working Principle
This unit is basically overprinting assembly wherein ink soaked felt roller gives the
required ink to stereos to get it printed on packaging material.
This system. Eliminates the use of ink-pot and also avoids spillage of ink on the
foil and printing area, it also avoids number of settings.
This unit has the following:-
 Stereo drum fitted with stereo rings and rubber roller tyres to fit grove type
rubber stereos. OR
 Stereo drum without stereo rings but with rubber tyres on both ends of roller for
fitting of sticker type rubber stereos.
 Felt roller to soak ink.
 Foil running drum roller.
 The assembly is both side supported type with pressure adjustment tumble
screws for easy setting of stereo to packaging material and felt roller to stereo.
 It is designed to suit any packing material like Aluminum Foil, Glassine Poly,
Paper Poly and Poly Polystyrene & Cellophane.
 This unit is very simple and easy to mount on any type of strip packing machine
ii. Installation
Mount Batch printing mounting bracket by means of fixing 4 nos. bolts on strip
Packing machine body either on left hand of right hand side as required and mount
the B.P. unit.

INSTRUCTION MANUAL
iii. Precautions
 While mounting the unit on strip packing machine, the stationary roller should
be parallel to the sealing roller of SPM.
 Stationary roller should be in right angle to the body of the strip packing
machine.
iv. Operation & Observation
 Observe the printing impression.
 If printing impression is weak, then add few drops of "Felt type Ink", to the felt
roller.
 If printing is very dark then :

 It means too much ink is added.
 Wait and allow sufficient time for the pad to absorb the ink.
 If still smudging continues, then add few drops (5 to 6) of printing aid
(Ink) on the felt rollers.
 Repeat the printing operation and if need be adjust pressure.
 If the felt roller is properly soaked with enough ink then the printing may last
for at least one to two hours.
 As and when printing becomes lighter then add few drops of ink while unit is in
operation.
 Recommended ink - Felt type ink to be used.

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22.0 PREVENTIVE MAINTENANCE CHECK LIST

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23.0 SUB ASSEMBLY DRAWINGS

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INSTRUCTION MANUAL

INSTRUCTION MANUAL

INSTRUCTION MANUAL

INSTRUCTION MANUAL

INSTRUCTION MANUAL

INSTRUCTION MANUAL
24.0 HMI MANUAL:
WELCOME SCREEN:
Welcome screen will be displayed once the HMI is ON.

Following options are accessible on welcome screen:
LOGIN: User can login at different access levels with respective user id and password.
Usually three levels are provided i.e., Operator, Supervisor and Manager. With
desired accessibilities.
LOGIN CREDENTIALS
LEVELS USER ID PASSWORD

Level 1 OP1 111
Level 2 SUP1 222
Level 3 MAN1 555
Level 4 ENGG1 777
LOGOUT: User can logout by pressing this button.

ABOUT US: This screen will give details of the equipment supplier.

INSTRUCTION MANUAL
MAIN SCREEN:
Once the user is logged in with correct id and password, he can access the main menu
for various functional selections.
Following are the screens accessible through Main Menu screen:
 CONTROL OPTIONS:
PROCESS MODE: This button will guide the user into the process mode, wherein he
can operate the machine. All setting and display of parameters are accessed from this
screen.
SETTING MODE: This button will guide into the setting screen, where the operator
can set the machine or do mechanical adjustments or change overs.
This mode can be used during maintenance period.

INSTRUCTION MANUAL
 MONITORING OPTIONS:
INTERLOCKS: Safety parameters for stating the machine is displayed in this screen.
All the parameters should be green for healthy condition. Any parameters in red has
to be attainted before starting of the process.
TRENDS: Trends are the graphical representation of the temperature controlling and
variation. Two different trends are displayed one is for temperature and other one is
for the heater current.
ALARM HISTORY: Alarm history is the screen which displays the safety alarms of
the equipment. This screen displays current as well as previous alarm history.
I/O STATUS: This is the diagnostic screen used for displaying of input and output
status of the machine. All the input and output components connected to the PLC are
displayed in this screen.
 SYSTEM SETTING:
USER MANAGEMENT: User management is provided for creating and deleting of
users. Manger has the accessibility of this screen.
ENGINEERING SETTING: Engineering setting screen is provided setting some
critical parameters of the machine. This screen is only accessible for manager level.

INSTRUCTION MANUAL
PROCESS MODE SCREEN:
This screen is used for full functioning of the machine.

All the set parameters for operation has to set through this screen.
Displaying of actual values are also visible through this screen.
START and STOP buttons for Drive, Heaters, Vibrator and machine is accessible
from this screen.
User can also enter into other necessary screens like trends, interlocks, Alarm set
points through this screen.
Reset Count: this button is provided for resetting the production count. This can
be done only by supervisor and higher level.

INSTRUCTION MANUAL
SETTING MODE SCREEN:
Through this screen the operator can set the machine or do mechanical
adjustments or change overs.
This mode can be used during maintenance period.
Operator can check the outputs independently in case of troubleshooting if any

issue.

INSTRUCTION MANUAL
INTERLOCKS SCREEN:
Safety parameters for stating the machine is displayed in this screen. All the
parameters should be green for healthy condition. Any parameters in red has to
be attainted before starting of the process.

INSTRUCTION MANUAL
TRENDS SCREEN:
Trends are the graphical representation of the temperature controlling and

variation. Two different trends are displayed one is for temperature and other
one is for the heater current.

INSTRUCTION MANUAL
ALARM HISTORY SCREEN:
Alarm history is the screen which displays the safety alarms of the equipment.
This screen displays current as well as previous alarm history.
The pop up if any alarm occurs in between the process will be displayed as
bellow:

INSTRUCTION MANUAL
I/O STATUS SCREEN:
This is the diagnostic screen used for displaying of input and output status of
the machine. All the input and output components connected to the PLC are
displayed in this screen.

INSTRUCTION MANUAL
USER MANAGEMENT SCREEN:
This Screen is used for Adding, editing and deleting of user from the operation
panel. This screen is accessible only to manager.

INSTRUCTION MANUAL
ENGINEERING SETTING SCREEN:
Engineering setting screen is provided setting some critical parameters of the

machine. This screen is only accessible for manager level.

INSTRUCTION MANUAL
ALARM SETPOINTS SCREEN:
This are the critical parameters necessary for tuning of respective components.
Only accessible at higher level.

INSTRUCTION MANUAL
POP UP SCREENS:
Below are the pop ups which will occur during the process or after any specific
action.

INSTRUCTION MANUAL
ABOUT US SCREENS:

INSTRUCTION MANUAL
BATCH PRINTING UNIT: (Optional Attachement)
Introduction & Working Principle

Ink Jet printer is used for printing of batch code and necessary data. 3 head printing
system is mounted on the machine which uses cartridge type printer head for printing.
Encoder is provided for detecting the speed of foil pulling and thus printing at desired
position on the foil.
The printing is done before the foil passes into the sealing zone.
A laptop is provided along with the system for configuring the printer heads through
Ethernet communication.

INSTRUCTION MANUAL
25.0 GA DRAWING:

INSTRUCTION MANUAL
FRAME DRAWING:

INSTRUCTION MANUAL
26.0 ELECTRICAL DRAWING

INSTRUCTION MANUAL

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AFTER SALES – SERVICE:
The machines designed marketed & exported by vibrer technology are

guaranteed to give trouble free performance as per the general conditions of
sale. If during the period of guarantee there are any functional defects or
failure of any component covered under the guarantee, so Manufacturer will
repair or replace the defective component after checking the Machine.
The guarantee of the Machine will lapse in case of any modifications carried
out on Machine without specific written authorization of supplier or use of
non-genuine spare parts or not strictly following the safety instructions
contained in this Manual or not adhering to the preventive and regular
maintenance, lubrication and cleaning schedules.
For any service assistance required, you may get in touch with any of the
below details.

418, Diamond Industrial Estate,
Ketkipada Road, Off W.E. Highway
Dahisar East Mumbai 400068 India
Tel / Fax: 0091-22-28964927/28
Mobile: 0091-9821513204
Email: shekhar@vibrer.in

INSTRUCTION MANUAL
27.0 LAYOUT OF STRIPS:

INSTRUCTION MANUAL

INSTRUCTION MANUAL

Manual For Strip Packing Machine SE - 140

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STRIP PACKING MACHINE

Machine Sr. No.: 1388

Document No: VTPL/DOC/0313

MARKETED AND EXPORTED BY

From M.D’s Desk

We take pleasure in presenting this Instruction: Operation: Maintenance

This Manual covers important topics like safety, installation, alignment

We request you as well as your operating staff to go through this

With Best Regards

Vibrer Technology Pvt. Ltd.

MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 1

Sr. Contents Page

MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 2

6. Transport And Handling 23

10. Machine Description 32

11. Safety Instructions 33

12. Operation And Adjustments 34

MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 3

13. Table for change of cutting gears as per requirement 39

14. Adjustment of feeding device 40

15. Adjustment of chute with sealing roller and S.S. Feed 41

18. Daily routine check ups 44

19. Disc plate feeding device 45

20. Maintenance of reduction gear box 46

23. Sub assembly drawings 52

24. HMI Manual (Login Credentials) 64

26. Electrical drawings 81

27. Change part details along with layout of strips 98

MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 4

1.0 COMPANY PROFILE:

VIBRER TECHNOLOGY PVT. LTD. Is one of India's leading solution

MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 5

 High Level of product quality

Biggest Value Proposition of Vibrer Technology is to meet the customers need by

MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 6

MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 7

i. This Instruction, Operation, Maintenance and Parts Manual will be referred to

MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 8

The objectives of the Manual are following:

I. To make the management aware of the necessity to:

i. Study the Manual carefully in detail.

i. Study this Manual carefully and strictly follow the instructions.

MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 9

ii. Manual Updating in case of Machine Modification

iii. Safe Keeping of the Instructions Manual

MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 10

Basic Safety Instructions and Warnings

 The Machine should always be maintained in perfect working order. It should

MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 11

I. Identifying Danger Spots

CAUTION Warning of a danger spot

NOTE : Note carefully

MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 12

Electric current: Danger

Environment pollution: Danger of environmental pollution

Fire Hazard: Danger from Fire

Hazardous fumes: hazardous vapours

MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 13

II. Statutory Accident Prevention, Health and Safety Requirements

ii. Disposal of Wastes and Effluents

iii. Dust and Fume

MARKETED & EXPORTED BY: VIBRER TECHNOLOGY PVT. LTD. Page 14

i. Fencing of the Machine