T Range Installation Manual Rev1 0

Close Control Air
Conditioning
“T” RANGE
INSTALLATION MANUAL
Contents Page
Introduction 2
"Health and Safety at Work Act" 3
Legionnaires Disease 3
Safety Instructions 4
Panelling 5
Positioning and Levelling Air Handling Unit 6
Noise Considerations 6
Installation: Service Connections 7
Installation: Chilled and Condenser Water Pipework 8
Installation: Refrigeration Pipework 9
R407C Refrigerant Charges 11
Chilled Water Volumes 12
Control of Refrigerant Discharge 13
Humidifier Information (if fitted) 13
Installation: Electrical 14
Cable Segregation and Electrostatic Discharge (ESD) 15
Pre-Operational Check List 16
Operating Environment 16
Commissioning 17
Installation Drawings 19
C3-05 Controls 29
Stockcode: 2/184/062 Version: 1.0/08/07

Denco Limited “T” Range Installation Manual
Introduction
Denco Limited thank you for purchasing their Air Conditioning Products.
These products have been designed, for indoor use only, to cool, heat, humidify, dehumidify and filter air at
atmospheric pressure using (a) a Direct Expansion System ("X", "A", "W" or "F") utilising one of the following
refrigerants: R407C or R134a or (b) a Chilled Water System ("C") using Chilled Water or an Ethylene Glycol
solution. These products are not authorised for use in any other way.
Units for use with R410A are also available and are specifically designed to withstand the high pressure.
Under no account should standard units be used with R410A refrigerant.
This manual has been compiled to help ensure the correct installation of the equipment. Please read it fully
BEFORE COMMENCING THE WORK. All installation work, including the running and connecting of services,
must be carried out only by COMPETENT PERSONS. The manual does not cover the detailed servicing, which is
contained in a separate Operating and Maintenance Manual.
The equipment has been designed and manufactured within a Quality Assurance System conforming to ISO 9001,
and Quality Controlled to ensure that it reaches you in perfect condition. A full functional test was performed prior
to despatch. In case of any doubt refer to Contract wiring diagrams supplied by Denco Limited.
For actual model type and number refer to the Serial Plate fitted to the Unit.
Data in this booklet refers to equipment with STANDARD CATALOGUE SPECIFICATIONS. Variations may occur
depending on contract requirements.
It is important for you to appreciate that failure to follow the instructions in this manual may result in damage,
incorrect operation or danger to health and safety, and may invalidate the warranty.
Any works planned that are not covered in this Manual are subject to the approval of Denco Limited.
Stockcode: 2/184/062 Page 2 Version: 1.0/08/07

"HEALTH and SAFETY at WORK ACT" (UK)

Due regard shall be given to observing safe procedures when working with or on the equipment. It is the
responsibility of the Installer / Operator / Customer to ensure that the "Health and Safety at Work etc. Act (1974)"
and Normal Safe Working Procedures are adhered to at all times. With reference to the "Control of Substances
Hazardous to Health Regulations 1988 (COSHH)" the following paragraphs refer:
" However, certain substances contained within materials used in the manufacture of our units could be hazardous
when released, if the unit is misused, abused or maintained by unskilled labour.
In this regard, we notify you that should the pipework or slab foam insulation (Armaflex or similar), electrical
insulation or vinyl coatings were exposed to naked flame be exposed to naked flame, toxic fumes will be given
off. It will be seen, therefore, that no naked flame should be applied to any of the above-mentioned substances,
nor to paint, rubber or plastic parts.
Light oil is applied to some bare metal parts as a protective coating and this could cause dermatic reaction to
sensitive skin. Refrigerant 134a, 410A and 407C contain hydrofluorocarbons (HFC's). Glycol/water mix is used
during manufacture but drained before delivery. The quantities in use are minimal but care should be taken in
disposal.
We trust that this information is sufficient but should you require further information regarding our products or
maintenance service, please contact our sales department."
Installers' Responsibilities
 The 1974 Act is aimed at securing your health, safety and welfare.
 The Act is also designed to protect people, other than those at work, against risks to health or safety arising
out of or in connection with the activities of people at work. Do not attempt to carry out work of a dangerous
nature.
 It is your legal duty to take reasonable care of your own health and safety and of other people who may be
affected by your conduct.
 Employees must co-operate with their employer in order to comply with any duty or requirement specified in
the Act. You must abide by the statutory safety rules of the Company in which you are working.
 Remember that, in law, you are liable for the same penalties as your employer or site agent if you do not
comply with the relevant requirements of the Act.
Legionnaires' Disease
An Approved Code of Practice HS(G) 70 "The prevention or control of legionellosis, including legionnaires'
disease" [ HMSO 1991 IBSN 0 11 885660 X (formally Guidance Note EH48) ] came into effect on 15th January
1992.
For further full guidance on minimising

the risk of Legionnaires' Disease in Air
Conditioning systems (i.e. installation
and maintenance guidance) reference
should be made to Technical
Memorandum TM 13 "Minimising the
Risk of Legionnaires' Disease"
published by the Chartered Institute of
Building Services Engineers (CIBSE).
The sketches detail typical schematic
arrangements.

Safety Instructions
Electrical
 Isolate at mains isolator BEFORE any access panels are removed. Use ON/OFF SWITCH first to disable
unit before using mains isolator. Mains isolator should be used to stop Air Handling Unit in emergency only.
Note: If there is no Mains Isolator identify location of Local Isolator.
 Refer to the wiring diagrams and the units rating plate for the mains electrical supply for which the unit is
suitable. The units MUST NOT be used on other electrical supplies without the prior approval of the
Equipment Supplier.
Mechanical
 Individual components of air cooled systems ("X" and "A" versions) are delivered with holding charges of
Nitrogen, which MUST be released before any work is carried out.
 Water cooled systems ("W" and "F" versions) are supplied fully charged with refrigerant, therefore any part of
the refrigeration circuit which is being serviced should have the refrigerant gas fully removed BEFORE any
work is attempted on any of the refrigeration components. See Control of Refrigerant Discharge.
 If any heat or flame is to be used on or near the unit and its associated installation care should be taken to
avoid contact with any combustible surfaces. It should be noted that some insulation materials and
refrigerants may give off toxic fumes when heated, therefore the working area should be thoroughly
ventilated BEFORE and DURING the operation. Proper fire precautions should be observed and any
necessary fire safety equipment should be on hand, typical for electrical, oil or foam fires.
General
 Observe all electrical and mechanical safety labels fitted to various parts of the unit / system.
 Beware of the following danger areas within the unit when running:
(a) Any rotating components (fans, etc.).

(b) Sharp edges (coil fins, sheet metal, etc.).
(c) The top of scroll compressors, which become hot under normal running conditions.
(d) Hot refrigeration or water pipework and electric heaters.
(e) Hot humidifier bottle and humidifier sparge pipework (if fitted).
(f) Condensate drain could contain hot humidifier discharge during the humidifier drain cycle.
(g) Hot L.P.H.W. coil pipework (if L.P.H.W. coil fitted).
(h) Possible live electrical components or terminals.

Panelling
All front hinged access panels are held in place by ¼ turn latch / ¼ turn compression locks, which can only be
opened using the special keys provided. The panels may be removed from the unit by removing each of the hinge
pins. If the hinged electrical door is being removed, care must be taken to first remove the cable to the controller
display module.
The rear and end panels, if to be removed for any reason, are held in place by six screws.
ACCESS WARNING:
If the unit is running then before any hinged access panels are opened, the mains isolator on the hinged
electrical door MUST be switched to “OFF”. If the unit is not electrically isolated, then opening of any other
hinged doors will allow access into possible dangerous areas containing:
 Rotating fan impellers and pulleys.

 Live and hot electric heaters.
 Hot humidifier bottle and humidifier sparge pipework (if fitted).
 Steam from the humidifier sparge pipework (if fitted).
 Condensate drain could contain hot humidifier discharge during the humidifier drain cycle.
 Possible live electrical terminals etc.
However with these access panels open, after 30 seconds, an “Airflow Failure” alarm will be generated which will
then close all outputs with the exception of the fan output.
Weight of Panels
IMPORTANT: If any front hinged access panels are removed, please note that the standard panels for units can
weigh up to 23 kgs (max.). However, if full acoustic treatment has been applied to these panels then these panels
can weigh between 45 and 50 kgs (max.).
If acoustic panels are fitted to a unit that is installed above floor height, then extra care must be taken when
removing them. It is recommended that this operation is carried out by at least two people. If the unit is installed at
a height at which the removal of these panels is considered unsafe, then an access platform should be used.
Method Statement for Removal of Denco Air Handling Unit Panels

IMPORTANT: It is recommended that this handling operation be carried out by at least TWO people.
 Place access platform adjacent to Air Handling Unit and stabilise (with outriggers if necessary).
 Shut down Air Handling Unit and isolate electrically.
 Support the panel (using Veribor or similar suction lifters if necessary) and test for firm grip.
 Release the ¼ turn latch / ¼ turn compression locks of the first panel for removal using the special key
(supplied with the unit) and release the hinge pins.
 Remove panel to top of access platform and hence to floor level.
 Repeat above for all other panels required to be removed.
 The replacement of the panels is the reverse of the above procedure.

Positioning and Levelling Air Handling Units

It is recommended that Units with a small footprint
(especially “T” Range models 3 to 5) should be
suitably stabilised by attachment to an adjacent wall
etc using the brackets provided. This is especially
necessary if the units are standing on a tall plinth or
bottom section. Care should be taken when
lifting the unit. Damage can occur, when positioning, to
the panelling and exterior paintwork. It is therefore
necessary to use an adequate number of personnel
and the correct moving equipment, such as
hydraulic lifting skoots. Denco will take no
responsibility for damage caused by mishandling Model U/D 3-5
during the positioning of the equipment. Wall Bracket Fixing
IT IS ADVISABLE TO USE THE POLYTHENE COVER AS PROTECTION DURING THE INSTALLATION

PERIOD AND IT MAY BE ADVISABLE TO INITIALLY USE THE CARDBOARD PACKING AS ADDITIONAL
PROTECTION IF BUILDING OR OTHER CONSTRUCTIONAL WORK IS OCCURRING IN THE AREA WHERE
THE UNIT IS TO BE SITED.
The pallets have been designed with cut-outs at each end, such that hydraulic lifting skoots can be positioned
under both side frames of the unit to lift the unit to enable the pallet to be withdrawn. Once the pallet has been
removed, the unit may be lowered on the hydraulic lifting skoots and manoeuvred to its final position.
Levelling Air Handling Units
Unit should be set in an upright position - level in both directions. Failure to carry out levelling correctly may cause
operational problems, particularly to the drainage. The units are assembled on a level base and any misalignment
of panels will indicate that the unit is not level. Pack as required to bring the panels into alignment. Always use a
spirit level, and if packing pieces are used, put them at the corners of the unit.
Plinths/Base Stands/Top Sections etc. may be part of the system supplied, ensure that adequate gasketing or
sealing is provided between each section and that they are securely bolted together.
Noise Considerations
It is important that the problems of noise have been considered before the installation, i.e.
 The acoustic properties of the room - soft furnishings, curtains and carpets tend to deaden reflections. Bare
walls, vertical cabinets etc. tend to produce reflections which result in higher noise levels.
 Equipment placed hard against a wall can transmit noise through and along the wall into adjacent areas.
 Floors with high deflections e.g. wooden floors, can amplify the noise produced by the unit.
To reduce these problems, the following are suggested, dependent upon site conditions:
 Ensure that any vertical planes directly in front of the unit are acoustically dead. Where units are situated in
equipment rooms, acoustic treatment of the walls of the equipment room should be considered.
 Acoustic pads may be placed behind equipment to reduce wall transmissions.
 In new buildings steel floor framing to match equipment supports may be used to transmit loads to the
building columns.
 In existing buildings, supplementary steel framing may be necessary.
 Acoustic pads (cork, felt, good quality carpet) may be used beneath the equipment.
 Abrupt bends in pipework should be avoided by fitting long turn elbows or forming long radius bends. Where
pipes pass through walls or partitions, provide an oversize sleeve and pack with suitable insulation material.
Insulate pipes and rigidly support to a solid structure, and box in with sound-deadening material.
NOISE
The airborne noise emission does not exceed 70 dBA at 3 metres under load conditions measured using a
Precision Impulse Sound Level Meter (BS 5969 Type 1) in typical room conditions.

Installation: Service Connections

Ductwork
On units where ductwork is to be fitted, ductwork connections must be completed before any pipework and
electrical connections are made in order that the final position of the unit can be fixed.
Pipe Connections
Pipework should be brought to and from the unit through the base only unless specifically designed for top entry
pipework. When running the pipes care must be taken not to obstruct the airflow into the unit, particularly if the
base is being used for return air or air discharge.
Mains Water Pipework

All mains water pipework to humidifiers must be installed to national and local standards. In particular, attention
must be paid to Local Water Board requirements regarding Mains Water supplies to and overflows from the
system.
Humidifier Supply (if fitted)

The unit is fitted with a flexible hose with 3/4" BSP connection to the Humidifier at one end and a 15 mm brass
compression fitting complete with nut and olive at the other for connection to an external water supply. The water
supply should have a stop cock adjacent to the unit and have a pressure of between 1 bar (14.5 psig) and 10.0 bar
(145 psig).
NOTE: Water must not be via water softener.
Condensate and Humidifier Drains
Downflow Units
All cooling coil drip trays have a 22 mm condensate drain that is fitted with a flexible transparent trap. The trap is
fitted between the drain tray connection and the unit exit termination.
The drain connection is a 22 mm compression fitting located in the bottom right-hand side of the unit. Access is
through the hinged front access panel.
Upflow Units
These units are similar to downflow with the exception that they have a copper condensate trap located within the
bottom of the unit.
All Units
The drains should run into a 35 mm or larger drain within 3 metres of the unit and discharge into a trapped air
break as detailed in the "Legionnaires' Disease" section.
The drain should be run in copper tubing or high temperature rigid plastic tubing. Drainpipe runs should be
adequately supported at regular intervals and have a slope of at least 1 in 50 to ensure drainage. If the run is long
and has a number of bends the tube should be adequately sized and suitable cleaning (rodding) eyes installed at
bends. The pipework should be tested for any leakage upon completion of installation.
IMPORTANT: The condensate/humidifier drain pipework should be earthed using the electrical bonding strap
supplied with the unit. This connection should be as close to the unit as possible.
NB: All drains should be trapped adjacent to the unit, the trap being at least 75 mm (3") in depth.

Installation: Chilled and Condenser Water Pipework

All chilled and condenser water pipework should be designed to good practice as detailed in Denco Code of
Practice CP 12. The following should be observed on chilled water units, drycooler (radiator) or cooling tower
systems:
 Pipes should be sized in accordance with accepted practice. Care must be taken when sizing pipework and
pumps to make sufficient allowance for the pressure drops. Lines should be adequately sloped to drain away,
by gravity, water that is accumulated from condensing, defrosting or cleaning operations. All plumbing
connections should be made in accordance with local Water Board recommendations.
 Control devices such as solenoid valves, modulating valves or hand valves, which may cause hydraulic
hammer, should be protected by a stand-pipe and air pocket to absorb shock.
 A 40-mesh strainer should be provided at the inlet to each water cooled unit to protect the plate type heat
exchangers from fouling.
 Beware of any residual glycol solution that may be left in the Air Handling Unit following testing.
The following is submitted as a guide to the installation:
 All pipework should be installed to local and national standards.

 Whenever possible it is recommended that "reverse return" piping be used for multiple installations to ensure
an easily balanced system.
 Regulating valves, preferably with pressure test points should be used at strategic points including all coils to
enable balancing of water flow rates. Isolating valves should be provided at all items of equipment to enable
servicing to be carried out without draining the system.
 Thermometers and pressure gauge test points should be located at coils, chillers and towers for
commissioning and normal service checks. All high points and coils should be provided with vent cocks to
enable system venting to prevent air locks. All coils and low points should be provided with drain cocks to
enable draining.
 Pipe expansion and contraction should be allowed for by the installation of expansion bellows (where
necessary).
 A closed type expansion tank should be provided for the system.
 A strainer with an adequate mesh should be installed prior to the pump inlet.
 On systems designed to operate on ethylene glycol, the solution strength must be adequate for the minimum
ambient temperatures likely to be encountered. Systems not designed to operate on ethylene glycol should
have any external pipework trace heated to give frost protection.
 Pipework must be properly cleaned and flushed. Refer to BSRIA Technical Memorandum TM 2 / 84.
 Condenser water, particularly if served by an open evaporative cooling tower, should be treated to prevent
the deposit of hard water scale or biofilm on the condenser surfaces and filtered to prevent the circulation of
other solid materials.
 All chilled water and condenser water pipework should be insulated. Chilled water pipework and valves
should be vapour sealed to avoid condensation.
Freeze Prevention of Water Pipework

If water piping is installed where the temperature may drop below freezing, it must be arranged so that it can be
completely drained. Condensers or water coils are difficult to drain completely and therefore; it is advisable to
remove any remaining water by blowing through with compressed air.
If systems are to remain out of operation for long periods, then it is recommended that they be refilled with an
anti-freeze solution to prevent corrosion of the inner surfaces of the piping, condensers and coils. The anti-freeze
solution should contain inhibitors to ensure it is not aggressive towards any of the materials of the coil or pipework,
and the advice of the anti-freeze supplier should be sought.
On re-commissioning the equipment, the anti-freeze solution must be drained and the system refilled with water.

Installation: Refrigeration Pipework

Refrigeration lines should always be as short and as direct as possible. The liquid and suction lines of condensing
units should always be insulated when run outside a building. The suction line should be insulated within a building
where its temperature is likely to be below that of the surrounding air, to prevent condensation. Similarly, the liquid
line should be insulated wherever it is exposed to a heat source in order to prevent re-evaporation. Discharge
lines exposed to outside conditions for more than 3 metres (10 ft.) should be insulated to minimise the risk of
operating problems during cold weather.
Vertical runs whether liquid, suction or discharge, should be insulated when over 1.8 metres (6 ft.) long to assist oil
return. Every vertical suction riser greater than 1.0 metres (3 ft.) in height should have a "P" trap to facilitate oil
return. To avoid the accumulation of large quantities of oil, the trap should be of minimum depth and the
horizontal section should be as short as possible. Suction risers over 6 metres (20 ft.) height must be fitted with
"S" traps or loops at maximum intervals of 6 metres (20 ft.) to assist oil return.
All horizontal suction runs should have a slope of 1 in 200 minimum towards the compressor (direction of flow).
When running liquid and discharge lines together they should be separated by at least 50mm (2") with the
discharge line run above the liquid line.
Do not leave compressors or filter driers open to the atmosphere any longer than is absolutely necessary and
never for more than two minutes maximum.
Liquid Line Filter/Drier

The liquid line filter/drier serves to prevent scale or foreign matter entering the solenoid valve and the expansion
valve. This strainer is placed in the liquid line so that any liquid, from the condenser or liquid charged in to the
system, must first pass through it before entering the solenoid or thermostatic expansion valve.
Hangers
Tubing should be supported by suitable clips. Supports should be placed not more than 1.2 metres (4 ft.) apart.
Hangers or brackets should be properly isolated where necessary to prevent noise or vibration transmission. The
use of sponge rubber or Armaflex between the support and the tube usually satisfies this requirement. When lines
are insulated the position of the hanger should be such as to bear on the outside of the insulation.
Insulation
Unless specifically mentioned all suction lines must be insulated. Insulation is only to be fitted after "all" pipework
has been satisfactorily leak tested.

Installation: Refrigeration Pipework

All refrigeration pipework should be installed to national and local standards and as detailed in Denco Code of
Practice CP 12 also refer to the appropriate Air Cooled Condenser and Condensing Unit Installation Manual.
All soldering / brazing should be done in accordance with the requirements of the European Pressure Equipment
Directive (P.E.D.), which includes soldering / brazing certification.
Pipes must be properly sized to meet the design suction line loss, and the pipework system designed, to ensure oil
return to compressors and avoidance of excessive pressure drops in discharge and/or liquid lines. Purpose made
oil traps must be fitted to vertical suction lines every 6.1 metres (20 feet) when lifting. Air cooled Condensing Units
or Condensers should not be sited more than 15 metres (50 feet) above or 4 metres (13 feet) below the base of
the Air Handling Unit.
Refrigerant pipe wall thickness must be suitable for the maximum system pressure applied. Systems using
R410A refrigerant have a working pressure up to 38 bars.
Extreme care should be taken to keep refrigeration tubing clean and dry prior to installation and the following
procedures will help to adhere to good practice:
 Only refrigeration grade copper tubing correctly sealed against contamination should be used.
 Do not carry out installation outside whilst it is raining.
 Always cap the free end of tubing whilst carrying out installation.
 Do not leave dehydrated compressors or filter/driers open to the atmosphere.
Use only copper eutectic or specialist silver solders on suction and liquid lines and high temperature copper
eutectic rods or silver solder on discharge lines.
Denco recommend the use of the following Johnson Matthey or equivalent brazing consumables:
Copper to Copper: Brazing Rod - Silbralloy, 2mm. Self fluxing therefore additional flux is not required.
Copper to Brass: Brazing Rod – Silver Flow 55, 1.5mm. Flux – Easy-flow paste or powder.
Copper to Bronze, Carbon Steel & Stainless Steel:
Brazing Rod – Silver Flow 55, 1.5 to 3mm. Flux - Easy-flow paste or powder.
NB: STANDARD SOFT SOLDER MUST NOT BE USED.
 With any high temperature rod where oxidisation is liable to take place use dry nitrogen to avoid scale
formation inside the tubing.
 When using soldering paste or flux, use the minimum required to prevent contamination of the filter and joint.
Flux only the male part of the connection - never the female. After making the joint, remove the surplus flux
with a damp cloth.
 Where vibration eliminators are used the ends should be wrapped with a damp cloth and rods with a melting
temperature of no greater than 650oC (1200oF) should be used to avoid damage to the internal joints.
Leak Testing
After all lines are connected, but before they are insulated, the system must be leak tested using an electronic
leak detector. For satisfactory installation, the system MUST be leak tight.
Leak testing should be carried out before initial charging and after any service work has been carried out, and
prior to evacuation. Charging with refrigerant gas until system pressure is approximately 1.4 bar and then
pressurising with dry nitrogen to a maximum of 25 bar. Note: please ensure that the LP switch is isolated
during this test as this component has a maximum allowable pressure of 16.5 bar. Refer to Control of
Refrigerant Discharge.
For systems that contain R410A a leak test pressure of 42 bar should be applied.

Refrigerant Charges
A.H.U. "A" and "X" Versions "W" Versions "F" Versions

Model kgs lbs kgs lbs kgs lbs
D3-5 0.81 1.78 0.92 2.03 - -
D 8 - 12 2.17 4.78 2.30 5.07 2.30 5.07
D 17 - 28 4.06 8.95 4.20 9.26 4.20 9.26
D 32 - 42 5.82 12.83 5.94 13.09 5.94 13.09
D 48 – 53 4.06 8.95 4.20 9.26 - -
D 63 – 83 5.82 12.83 5.94 13.09 - -
U3–5 0.76 1.68 0.87 1.93 - -
U 8 – 12 2.05 4.52 2.19 4.82 2.19 4.82
U 17 – 28 3.76 8.29 3.91 8.62 3.91 8.62
U 32 – 42 5.52 12.17 5.64 12.43 5.64 12.43
U 48 – 53 3.76 8.29 3.91 8.62 - -
U 63 – 83 5.52 12.17 5.64 12.43 - -
Note: Figures shown above are TOTAL per circuit for Units and do not include for any interconnecting pipework,
liquid receivers, Air Cooled Condensers or Air Cooled Condensing Units. Refer to relevant Air Cooled Condenser
or Air Cooled Condensing Unit Installation Manuals for relevant Condenser or Condensing Unit R407C refrigerant
charge. When using R410A refrigerant multiply the above values by 0.95.
Oil Charging
Unit fitted with Copeland Compressors
Refrigerant In Compressor or To Top Up Oil
Recharging Oil
ALL RL32-3MAF RL32-3MAF
As an alternative to ICI EMKARATE RL32-3MAF, MOBIL EAL ARCTIC 22CC can be used.
If available then RL32CF and RL32S may still be used.
The refrigerant compressor is filled with sufficient oil for standard installations where the liquid line run is under
thirty (30) metres. Where runs are longer than this, additional oil as indicated above is required. As a guide, 5 g of
oil should be added for each additional 1.0 kg of refrigerant charge. Additional oil should be added to ensure
correct operation of oil traps (where fitted).
 Refrigerants R407C, R134a and R410A can ONLY be used with ester oils, however refrigerant R22 is used
with mineral oils. Mineral and ester oils MUST NEVER be mixed.
 Ester oils are very hygroscopic and therefore must not be exposed to the air for any length of time.

Chilled Water Volumes

The Chilled Water Air Handling Unit volumes shown below include coils, valves and unit pipework.
A.H.U. Model WATER VOLUMES - litres

D U
5 3.5 3.1
12 7.0 5.8
28 13.8 12.0
42 20.4 17.8
53 27.6 24.0
83 40.8 35.6

Control of Refrigerant Discharge

By international agreement, the world-wide use of certain refrigerants will be reduced in stages. To this end listed
below are suggestions on how refrigeration engineers can contribute by the discontinuing of releasing any
refrigerant gas to the atmosphere. Release of refrigerant to the atmosphere is an offence under Section 33 of
the Environmental Protection Act 1990.
DO NOT ... DO ...
(1) Blow off refrigerants to the atmosphere. (1) Pump down into a receiver or dedicated empty
(2) Use refrigerants to clean coils. cylinder using reclaim equipment.
(3) Leak test using pure refrigerant. (2) Clean coils etc. using a hand brush, vacuum or
(4) Recharge before mending leaks. compressed air.
(5) Dispose refrigerant gas to waste. (3) Leak test using Nitrogen and just a trace of
refrigerant gas.
(4) Find and mend leaks before recharging system.
(5) Send used refrigerant gas back for processing.
Humidifier Information (if fitted)

Water Connections
The humidifier unit may be connected to a standard piped cold water supply observing local regulations where
applicable. DO NOT USE demineralised water. Pre-treatment of water fed to the humidifier is unnecessary.
Where a salt exchange plant is in use at a site, the feed water to the unit should by-pass this.
Water Quality
Water Conductivity 125 - 1250 microSiemens/cm³
Standard Bottle 350 - 750 microSiemens/cm³
Soft Water Bottle 125 – 350 microSiemens/cm³
Hard Water Bottle 750 - 1250 microSiemens/cm³
Feed Water Pressure 1 - 10 bar (14.5 – 145 psig)
Feed Water Connection 15 mm O/D Brass pipe
Drain Water Connection 22 mm Compression or Copper
Air Duct Pressure ± 400 Pa
 Beware of the following danger areas within the unit when running:
 Hot humidifier bottle and humidifier sparge pipework.
 Condensate drain could contain hot humidifier discharge during the humidifier drain cycle.
 Steam being emitted from humidifier sparge pipe.

Installation: Electrical
WARNING: DANGEROUS VOLTAGE LEVELS EXIST WITHIN THIS EQUIPMENT.
USUAL ELECTRICAL SAFETY PRECAUTIONS MUST BE OBSERVED.
THIS EQUIPMENT MUST BE EARTHED.
All installation wiring associated with this equipment must be sized and comply with the latest edition of the IEE
Regulations or to national/international codes of practice. A set of wiring diagrams is secured inside the unit.
Mains Supply
The Mains Supply for this unit is shown on the wiring diagrams. Voltage tolerance should not exceed tolerances of
± 10%. This equipment in its standard form is designed to operate with an electrical supply of 400V/3 Phase +
Neutral/50Hz.
This equipment is Class 1, as defined in the IEE Regulations and BS 2754 (1976).
Appropriate holes are provided in the gland plate for cable termination. Use the correct size gland; do not remove
any blanking plugs from unused holes. IMPORTANT: NEVER cut additional entry holes into the top of the
electrical enclosure.
Terminate all site earth cable conductors to gland plate earth bolt(s) provided.
Ensure that the mains electrical supply is of the correct voltage, frequency, phase and rating.
Ensure cable sizes are correct for the maximum load of the equipment under normal automatic running
conditions. Recommended supply fuses should be to BS 88. The fuse size should be determined from the worst
FLA shown on the wiring diagram.
Before connection to the equipment, check each installed cable for continuity and short circuit. Check the
tightness of all electrical connections prior to switching on supply.
IMPORTANT: The condensate/humidifier drain pipework should be earthed using the electrical bonding strap
supplied with the unit. This connection should be as close to the unit as possible.
Wiring Colour Codes

The wiring colour code for cables within this equipment is as follows:
Green/Yellow Protective Earth conductors

L1, L2, L3 AC Three Phase Power Circuits
Blue AC Power Neutral
Brown AC Single Phase Power Circuits
Pink M.E.L.V. and DC power circuits ( M.E.L.V. Machine Extra Low Voltage not > 25
AC RMS or 60V DC with 10% maximum ripple )
Orange External interlocks which may remain live when isolator is off
NOTE: This colour code DOES NOT apply to electronics wiring.
Stockcode : 2/184/062 Page 14 Version: 1.0/08/07

Cable Segregation and Electrostatic Discharge (ESD)

Cable Segregation
IMPORTANT: Ensure that segregation is maintained between control wiring ( 24V AC or DC) and mains potential
wiring (400V/230V AC) throughout the entire installation.
The ramifications are:
 Control signals to condensing units must run in a separate cable to the mains power cable.
 Where power and signal/control cables have to run in close proximity, then a minimum gap of 30 mm
between each category to be maintained.
 Power and signal/control cables should never cross, but if unavoidable, ensure that they cross at 90o.
IMPORTANT: Any additional equipment installed in the unit, or supplied from it, will render the warranty invalid,
unless it complies with current EMC Standards in force and any equipment fitted is approved by Denco Limited.
When interrogating the volt free contacts of the alarm relay ensure that the cable is installed in the appropriate
trunking (low voltage or high voltage).
Electrostatic Discharge (ESD)
When working inside the electrical enclosure, that person MUST ensure that they have taken sufficient
precautions for electrostatic discharge protection. Inside the electrical enclosure, there is an electrostatic
discharge connection point to fit a suitable ESD protection strap.

Pre-Operational Check List

AFTER ALL NECESSARY INSTALLATION WORK HAS BEEN COMPLETED AND BEFORE THE MAINS
SUPPLY IS APPLIED TO THE UNIT, ENSURE YOU HAVE READ ALL THE PREVIOUS SECTIONS OF THIS
MANUAL, AND THAT THE RELEVANT PARTS HAVE BEEN FULLY COMPLIED WITH.
 If unit has been stored in a colder environment than its final site, allow a period for acclimatisation and
evaporation of any condensation that may have occurred before the mains power supply is connected.
 Keep ALL access panels closed to prevent the unnecessary ingress of dust or other particles.
 Ensure all exterior access panels have been replaced and secured in position to ensure the correct airflow.
 When the unit is running, if switched off do not switch back on for at least 20 seconds.
IMPORTANT:
 Danger exists from fans running on following the unit being switched off. It is recommended that no panels
be removed for at least 2 minutes to allow the fans rotational momentum to cease.
ALWAYS REPLACE THIS MANUAL IN THE SERVICES SECTION OF THE UNIT.
WARNING: DANGEROUS VOLTAGE LEVELS EXIST WITHIN THIS EQUIPMENT. USUAL ELECTRICAL
SAFETY PRECAUTIONS MUST BE OBSERVED.
Operating Environment
1. Room conditions for the switchgear / controls of Air Handling Units are as follows:
Maximum Standing Ambient 35oC

Minimum Standing Ambient 5oC
Maximum Humidity 90% non condensing
Maximum Working Pressure - Refrigerant 25 bar (38 bar - R410A)
Maximum Working Pressure - Water 7 bar
2. The exterior of an Air Handling Unit is generally dust and damp-proof to IP 41. Do not install unit in areas where
the environment contains large concentrations of dust, as this will tend to deposit on the electronic circuit boards
(PCB's) and can cause malfunctions.
3. The humidity sensor can be damaged by aggressive vapours (chlorine, acetone) and must not be used in
rooms where the environment contains these vapours.
4. The return air temperature and humidity sensor is dust and damp-proof to IP 20 and therefore the airflow side of
the unit is designed to IP 20.

Commissioning Details
Commissioning: General
IMPORTANT NOTES:
 On “T” Range Models 3 - 5, due to the starting characteristics of the fan, a mechanical noise will be evident
for a few seconds until the fan reaches full speed.
 The “T” Range "X", "A", "W" and "F" versions incorporate scroll compressors that will only compress in one
rotational direction. The rotational direction is dependent upon the phasing of the power to motor terminal
connections (L1, L2 and L3). Verification of correct rotational direction is made by observing that the suction
pressure drops and discharge pressure rises when the compressor is energised. Reverse rotation results in a
sound level above that with correct rotation, as well as substantially reduced current drawn compared to
tabulated values. There is no negative impact on durability caused by operating the scroll compressors in the
reverse direction, however, after several minutes the compressor internal protection will trip. THIS
PROTECTIVE DEVICE SHOULD NEVER BE BY-PASSED FOR ANY REASON.
1. All commissioning work must only be entrusted to COMPETENT personnel in refrigeration, water pipework and
electrical engineering.
2. The following equipment will be required to fully commission a unit:
 1 - Amprobe
 1 - Multimeter (preferably digital)
 1 - Anemometer
 1 - Inclined manometer 0-10" wg
 1 - Portable test manometer (0-20 feet 0-50 feet)
 1 - Complete set of unit schematic wiring diagrams
 1 - Vacuum pump
 1 - Oil pump Direct Expansion Systems ONLY
 1 - System analyser gauge manifold
(Ensure pressure rating is suitable when using R410A)
 1 - Refrigerant Reclaim Equipment
 1 – Water Conductivity Meter
3. Check the mechanical installation for:
(a) It is necessary before starting the fans to ensure that the mechanical adjustment of the fan drive arrangement
is correct.
(b) External refrigeration and any water pipework and drains are connected correctly. Pay particular attention to
the refrigeration pipework for remote Condensing Units or Condensers.
4. Check the electrical installation for:
(a) Segregation of signal and main potential (24V/230 - 400V) cabling.

(b) Correct termination and integrity of signal and mains cabling connections. Pay particular attention to the
controls cabling for remote Condensing Units or Condensers, which should be run separately to Mains supply.
(c) Understand function and operation of remote interlocks.
(d) Function of auxiliary alarm (if utilised).
IMPORTANT:
Air cooled Condensing Units / Condensers need to be separately commissioned PRIOR to the commissioning of
the refrigeration components in the Air Handling Unit. See the relevant Installation Manual for this action.

Commissioning: Chilled Water System

By manually opening the 3-way control valve, balance the chilled water pipework to achieve the design flow rate
through the cooling coils and by-pass arrangement.
The best method of measuring water flow is by incorporating orifice and double regulating valves at each unit, so
enabling readings to be taken on the orifice valve and regulating flow on the double regulating valve.
Alternatively, a double regulating valve with pressure tappings can be used. If these valves have not been
installed, pressure drop readings should be taken across the coil and across the 3-way valve. The double
regulating valve in the by-pass line should be set to correspond to the coil pressure drop, thus ensuring correct
control by the 3-way valve and constant flow through the system.
Commission the chiller and associated equipment in accordance with manufacturers recommendations.
Commissioning: Direct Expansion System

IMPORTANT: When working with solenoid valves, the solenoid coil should not be removed from the valve body /
stem until the coil has been electrically disconnected.
Ensure that the compressor / remote condensing unit MCB's are in the "OFF" position.
Ensure that the crankcase heater (fitted to "X" version only) and condenser supply MCB's are in the "OFF" position
("A" version).
Select a low value temperature setpoint compared to the return air temperature. Check that the 24V AC signal is
present at the solenoid valves. Reset the temperature setpoint.
Check the setting of the combined HP/LP switches, they are factory set to the values given below:
R407C R134a R410A

Low Pressure Cut Out 2.2 bar (32 psig) 0.55 bar (8 psig) 4.2 bar (61 psig)
Low Pressure Differential 1.8 bar (26 psig) 1.45 bar (21 psig) 2.6 bar (38 psig)
Low Pressure Cut In 4.0 bar (58 psig) 2.0 bar (29 psig) 6.8 bar (99 psig)
High Pressure Cut Out 24 bar (348 psig) 20 bar (290 psig) 38 bar (551 psig)
Ensure that all compressor and pipework shut-off valves are open.
Ensure that the system is thoroughly leak tested and refrigerant systems evacuated before proceeding to add the
refrigerant and oil type as labelled in the service section of the Unit. Refer to Control of Refrigerant Discharge.
Check the operation of the pressure switches.
Revert all cooling MCB's to "ON".
After re-energising the Air Handling Unit, make the necessary adjustments to achieve the design condensing
temperature, depending on:
(a) Water cooled condenser.
Adjust water flow rate to condenser.
(b) Air cooled condenser.
Adjust fan speed controller or fan pressure switch (depending which fitted) and check fan operation.
Check and adjust, (if necessary), the expansion valve superheat (4oC).
Important: "W" and "F" versions are fitted as standard with hot gas by-pass valves (hot gas by-pass is an option
on "A" versions). On low load room conditions, this valve can be adjusted to suit the actual room load. Minimum
suction pressure suggested is 4.8 bar (70 psig R407C) and 7.5 bar (109 psig R410A).
Adjust setpoint to required design room condition and check for automatic operation within room design limits.

Denco Limited
385 647 685 665 1250 1840
Stockcode : 2/184/062
1940
1940
"C"
"C"
"A" "B" "A" "B" "B" "B"
D 3-5 D 3-5 D 8-42 D 8-12 D 17-28 D 32-42

VIEW ON L/H VIEW ON VIEW ON L/H VIEW ON VIEW ON FRONT VIEW ON
SIDE FRONT SIDE FRONT FRONT
Page 19
PLAN VIEW
600 (MINIMUM)
* Option available for full height panels
INSTALLATION INFORMATION
FOR 'T' RANGE D 3-42
'C','X','A' and 'W'
10403-C-301
1
“T” Range Installation Manual
Version: 1.0/08/07
D 3-42 Installation Drawing
Denco Limited
385 647 685 665 1250 1840
1940
1940
"C"
"C"
"A" "B" "A" "B" "B" "B"
U 3-5 U 3-5 U 8-42 U 8-12 U 17-28 U 32-42

VIEW ON L/H VIEW ON VIEW ON L/H VIEW ON VIEW ON VIEW ON
Page 20
SIDE FRONT SIDE FRONT FRONT FRONT
PLAN VIEW
600 (MINIMUM)
* Option available for full height panels
FOR 'T' RANGE U 3-42
'C','X','A' and 'W'
10403-C-300
1
Version: 1.0/08/07
U 3-42 Installation Drawing
Denco Limited
985 1250 1840
1940
"C"
"A" "B" "B"
Page 21
U / D 48-83 U/D 48-53 U/D 63-83
VIEW ON L/H SIDE VIEW ON FRONT VIEW ON FRONT
* Option available for full height panels on

downflow version
PLAN VIEW
SERVICE ACCESS
600 (MINIMUM)
FOR 'T' RANGE DUPLEX U/D 48-83
'C','X','A' and 'W'
10403-C-302
1
Version: 1.0/08/07
U/D 48-83 Installation Drawing
Denco Limited
U/D 3-5 'C' U/D 3-5 'X' U/D 3-5 'A'
477 521 318
326 461 258
83
D E
258
220
B A
D C
Page 22
General Details U/D 3-5 'W'
Connection Details
A - Chilled Water In 22mm
144
B - Chilled Water Out 22mm
125 290
C - Suction Line 3 "
4
D - Liquid Line 3 "
8
1
E - Discharge Line 2"
92
F - Cooling Water In 22mm J
111
156
187
G - Cooling Water Out 22mm
H - Humidifier Feed 15mm
J - Humidifier and/or 22mm G
H
Condensate Drain
Right Hand End
General Details
1. All dimensions in millimetres.
2. All views from above.
3. Tolerance on all dimensions ±5mm.
Unit Front
Connections H and J are common to all units. * Exact pipework positions may be affected by contract specific components
DA. No. JMS

1 FIRST ISSUE 2121 28/11/05 JMS Denco Works CONNECTION DETAILS FOR
X Branch Offices 'T' RANGE U/D 3-5
N/A N/A 28/11/05 'C', 'X', 'A', and 'W'
N/A N/A N.T.S. 10403-C-307
N/A F:\10403\10403C307 U/D 3-5 C,X,A & W N/A 1
Version: 1.0/08/07
U/D 3 – 5 Connection Detail Drawing
U 8-12 'X' D 8-12 'X' U 8-12 'A' D 8-12 'A'
Denco Limited
293 309 305

288 95 257 95
169
C
247
244
244
362
C
392
D D
477
477
D
D
E E
U 12 'C' D 12 'C' U 8-12 'W' D 8-12 'W'

290 279
475 475 244 234
167
B
278
296
302
435
418
B
F G F G
A A
Page 23
General Details
Connections H and J are common to all units.
Connection Details U 8-12 'F' D 8-12 'F'
152 152 182 248
A - Chilled Water In 28mm DOWNFLOW UPFLOW
B - Chilled Water Out 28mm 133 133 138 98
C - Suction Line 7 "
8
1
D - Liquid Line 2"
3
E - Discharge Line 4"
246
F - Cooling Water In (W - 28mm)(F - 1" BSP)

270
378
G - Cooling Water Out (W - 28mm)(F - 1" BSP)
424
376
472
G
455
518
H - Humidifier Feed 15mm

J - Humidifier and/or 22mm J F
Condensate Drain J
H F
Right Hand End

Right Hand End
H
General Details
Unit Front Unit Front
* Exact pipework positions may be affected by contract specific components
DA. No. JMS
N/A N/A 28/11/05 'C', 'X', 'A', 'W' and 'F'
N/A N/A N.T.S. 10403-C-308
N/A F:\10403\10403C308 U/D 8-12 C,X,A,W & F N/A 1
Version: 1.0/08/07
Denco Limited
U 17-21 'X' D 17-21 'X' U/D 17-21 'W'

440
325 98 244
168
230
243
C
C
397
B
470
D E
U 17-21 'A' D 17-21 'A' U 17-21 'F'

385
866 796
270
325 98
215
B
402
438
470
465
510
A
A D
E
B
Page 24
General Details
Connections F and G are common to all units. 146 D 17-21 'F' 255
Connection Details 127
7
A - Discharge Line 8"
5
B - Liquid Line 8"
C - Suction Line 1 1 8"
255
D - Cooling Water In (W - 35mm)(F - 11/4" BSP)

E - Cooling Water Out (W - 35mm)(F - 11/4" BSP) D
382
400
477
F - Humidifier Feed 15mm
G - Humidifier and/or 22mm G E
Condensate Drain
Right Hand End

F
General Details
Unit Front
DA No. JMS
N/A N/A 28/11/05 'X', 'A', 'W' and 'F'
N/A N/A N.T.S. 10403-C-309
N/A F:\10403\10403-309 U/D 17-21 X,A,W,F N/A 1
Version: 1.0/08/07
Denco Limited
U 28 'C' D 28 'C' U 23-28 'A' D 23-28 'A'

543 543 330
358 358 325 101 215
248
250
D
371
E
371
E
496
B A B A
U 23-28 'X' D 23-28 'X' U 23-28 'W' D 23-28 'W'

440 440
325 98 244 244
168
230
243
C C
397
397
D
470
F G F G
D
Page 25
U 23-28 'F' D 23-28 'F'
Connection Details General Details 455
A - Chilled Water In 35mm 146
225
B - Chilled Water Out 35mm 127
C - Suction Line 1 18"
D - Liquid Line 5 "
8
DIMENSIONS ON REQUEST
255
E - Discharge Line 1 18" F

370
382
F - Cooling Water In (W - 35mm)(F - 11/4" BSP)
477
G - Cooling Water Out (W - 35mm)(F - 11/4" BSP) J G F G
Right Hand End

H - Humidifier Feed 15mm H
J - Humidifier and/or 22mm
Condensate Drain
General Details Unit Front

Connections H and J are common to all units.
DA. No. JMS

N/A N/A 28/11/05 'C', 'X', 'A', 'W' and 'F'
N/A N/A N.T.S. 10403-C-310
N/A F:\10403\10403C310 U/D 23-28 C,X,A,W & F N/A 1
Version: 1.0/08/07
PROJECTION N/A
Denco Limited
U 42 'C' D 42 'C' U 32-42 'A' D 32-42 'A'

516 536 349
351 351 349 94
140
215
229
229
260
B E E D
390
499
B A
D
U 32-42 'X' D 32-42 'X' U 32-42 'W' D 32-42 'W'

681 686
229(U32)
275(U37 - 42)
349 94 471 471
140
C
215
397
D
397
499
F G F G
D
Page 26
Connection Details General Details U 32-42 'F' D 32-42 'F'
A - Chilled Water In 42mm 140 465
B - Chilled Water Out 42mm 121 390 260
D - Liquid Line 3 "
4
E - Discharge Line 1 18"
300
F - Cooling Water In (W - 42mm)(F - 11/2" BSP)
376
400
395
470
G - Cooling Water Out (W - 42mm)(F - 11/2" BSP)
545
H - Humidifier Feed 15mm J G G

J - Humidifier and/or 22mm H
F
Condensate Drain
Right Hand End

General Details
1. All dimensions in millimetres. Unit Front
3. Tolerance on all dimensions ±5mm. Connections H and J are common to all units.

DA. No. JMS
N/A N/A 30/11/05 'C', 'X', 'A', 'W' and 'F'
N/A N/A N.T.S. 10403-C-311
N/A F:\10403\10403C311 U/D 32-42 C,X,A,W & F N/A 1
Version: 1.0/08/07
PROJECTION N/A
Denco Limited
U 48-53 'X' D 48-53 'X' U 48-53 'A' D 48-53 'A'
153 153 448 448 448 448
146 146 393 393 393 393
127
127 252 252
153 153
88
88 88 88 233 233
357
432
522
522
610
606
606
742
610
742
742
837
742
782
837
782
837
837
U 48-53 'C' D 48-53 'C'
Page 27
448 448
278 278
146 146
127 127
Connection Details
C - Suction Line 1 18"
D - Liquid Line 5 "
8
627
627
742
742
837
837
G - Humidifier and/or 22mm

Condensate Drain
General Details

DA. No. JMS
X Branch Offices "T" RANGE U/D 48-53
N/A N/A 30/11/05 'C', 'X' & 'A'
N/A N/A N.T.S. 10403-C-312
N/A F:\10403\10403C312 U/D 48-53 C,X & A N/A 1
Version: 1.0/08/07
U/D 48-53 Connection Detail Drawing
PROJECTION N/A
Denco Limited
U 63-83 'X' D 63-83 'X' 146

146 U 63-83 'A' 650
146
146 127 146 127
650 127
81 81 81 81
81 81
357
432
522
610
522
610
610
610
610
742
742
610
742
837
837
802
802
837
D 63-83 'A' U 83 'C'

400 400 691 D 83 'C' 691
146 521 521
81 127 146 146
Page 28
81 127 127
610
610
627
627
742
742
742
802
837
802
837
837
Connection Details
3
D - Liquid Line 4"
G - Humidifier and/or 22mm
Condensate Drain
General Details
DA. No. JMS

X Branch Offices
'T' RANGE U/D 63-83
N/A N/A 30/11/05
'C', 'X' & 'A' 10403-C-313
N/A N/A N.T.S.
N/A F:\10403\10403C313 U/D 63-83 C,X & A N/A 1
Version: 1.0/08/07
U/D 63-83 Connection Detail Drawing
C3-05 Controls - General Information
ALARM Key Graphical LCD
Four Programming Keys

(
ON/OFF Key
Graphical Display comprises:

 Unit ON/OFF key, providing "master" control of the local unit.
 Graphical liquid crystal display, providing icon status of the unit functions, parameter menus, historic data
logging, alarm buffer and access to other controllers via the network system.
 Four programming keys, providing access to display features.
 Alarm key to view active alarms.
Unit Functions are indicated via icons. These are:
UNIT RUN - shown when Unit fan(s) are running
COOL - shown when cooling demand is greater than 0%.
HEAT - shown when heating demand is greater than 0%.
HUMIDIFY - shown when humidification demand is greater than 0%.
DEHUMIDIFY - shown when dehumidification demand is greater than 0%.
The 8 row LCD indicates Unit Function via the icons on rows 1 and 2. The remaining rows show the selected data,
updated in real time.
The programming keys ( ← ↑ → ↓ ) have to be pressed in a coded sequence in order to enter or change the
function currently being accessed.
Current Alarm status can be reviewed by using the ← key to access the Alarm Buffer from the time-out display.

C3-05 Controls - Customer Access

IMPORTANT NOTE: Apart from accessing the controller for the following purposes, users should have no need to
change any of the settings, which have been set at the factory and maybe adjusted by the Commissioning
Engineer. To do so could disable the unit or severely affect its operation and safety.
Customer Access Summary
 Setting / checking Temperature and Humidity Setpoints.

 Setting / checking Unit ON/OFF Days and Times.
 Setting Unit System Clock.
Entry into Level 1
(1) From Time Out Display press → key to access the Main Menu.
(2) Position arrow against Level 1 and press → key to access the level.
(3) Enter the Code or Password for Level 1 as follows:
↓↑↓↑↓↑↓→
Level 1 Flow Chart
MAIN MENU
Level 1 Password ?
5.0 deg C
21.0
Level 2 Setpoints Temp Setpoint Set Temp Setpoint 35.0 deg C
Level 3 Hum Setpoint Set Hum Setpoint 0 %RH

50.0
100 %RH
Historic Data Software Version Version
Enabled
Time Control Enable On/Off Times >Disabled
On / Off Times ON/OFF TIMES

On Off
F1-1 00:00 00:00
F1-2 00:00 00:00
F2 00:00 00:00
F3 - On F4 - Off
On / Off Days Monday F4

Tuesday F4
Wednesday F4
Thursday F4
Friday F4
Saturday F4 ON SET
Sunday F4 Z1: 0:00 000.0°C
Z2: 0:00 000.0°C
Temp Setpoint Reschedule Enable Time Zones Yes Z3: 0:00 000.0°C
>No Z4: 0:00 000.0°C
Hum Setpoint Reschedule Enable Time Zones Yes ON SET

>No Z1: 00:00 000%
Z2: 00:00 000%
Set Clock Hour Set Hour Z3: 00:00 000%
Z4: 00:00 000%
Minutes Set Minutes
Day Set Day
Month Set Month
Year Set Year

Notes

Denco Limited - General Information

The first choice in Close Control Air Denco Air Conditioning Overseas
Conditioning Denco products serve computer rooms and
For over 40 years Denco have been market leaders telephone exchanges in many countries around the
in design, manufacture and installation of air world, with an enviable reputation for quality and
conditioning for close control environments. reliability.
Denco products incorporate the very latest in energy Distributors in many countries have Denco trained
saving and environmental technology. Applications engineers and can provide full commissioning and
include computer rooms, telephone exchanges, clean maintenance facilities. Denco equipment is designed
rooms - anywhere that a requirement exists for precise with overseas requirements very much in mind, and
control of air temperature, relative humidity and dedicated export sales and shipping departments in
filtration. Hereford provide expert help at all stages.
Denco engineers, and overseas distributors, have the
skill and experience to arrive at the most suitable and Denco Technical Support
cost effective solutions to meet your needs and we will Denco’s Technical Services Department offers a
willingly assist in the selection of equipment for any nationwide service network for all users of Denco
project. equipment.
Users with an existing maintenance contract on the
The Quality mainland of Great Britain receive a target response
These units are designed and built to BS EN ISO time of 4 hours, 24 hours a day, 365 days per year.
9001 Quality Standards, using our unrivalled Our Technical Support Engineers operate from
experience in close control air conditioning, with strategically placed service depots supported by
extensive testing of components and complete regional stores and a major central stores in Hereford.
systems. Every aspect is engineered to ensure To meet the complexity of equipment we train our
maximum reliability, economy of operation and long engineers in both electrics and microprocessor
working life, together with ease of installation and controls.
maintenance. Technical Support contracts are available offering
scheduled preventative maintenance and emergency
call-out nationwide. All schemes are tailored to suit the
customer and site requirements.
Your Denco Distributor is:
Denco Limited
Dolphin House
Moreton Business Park
Moreton-on-lugg
Hereford, HR4 8DS, UK.
Telephone: +44 (0) 1432 277277
Fax: +44 (0) 1432 268005
Web: www.denco.co.uk
Due to our policy of continuous development and improvement, the specifications and data herein are subject
to change without notice. We must therefore reserve the right to supply equipment that may differ from that
described and illustrated herein.
All information, including illustrations, contained in this manual, is believed to be accurate and reliable. Users,
however, should independently evaluate the suitability of each product for their own application. Denco makes
no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its
use.

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Close Control Air

Stockcode: 2/184/062 Version: 1.0/08/07

Stockcode: 2/184/062 Page 2 Version: 1.0/08/07

"HEALTH and SAFETY at WORK ACT" (UK)

For further full guidance on minimising

Stockcode: 2/184/062 Page 3 Version: 1.0/08/07

(a) Any rotating components (fans, etc.).

Stockcode: 2/184/062 Page 4 Version: 1.0/08/07

 Rotating fan impellers and pulleys.

Method Statement for Removal of Denco Air Handling Unit Panels

Stockcode: 2/184/062 Page 5 Version: 1.0/08/07

Positioning and Levelling Air Handling Units

IT IS ADVISABLE TO USE THE POLYTHENE COVER AS PROTECTION DURING THE INSTALLATION

Levelling Air Handling Units

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Installation: Service Connections

Mains Water Pipework

Humidifier Supply (if fitted)

Condensate and Humidifier Drains

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Installation: Chilled and Condenser Water Pipework

The following is submitted as a guide to the installation:

 All pipework should be installed to local and national standards.

Freeze Prevention of Water Pipework

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Installation: Refrigeration Pipework

Liquid Line Filter/Drier

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Installation: Refrigeration Pipework

 Do not carry out installation outside whilst it is raining.

 Do not leave dehydrated compressors or filter/driers open to the atmosphere.

NB: STANDARD SOFT SOLDER MUST NOT BE USED.

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A.H.U. "A" and "X" Versions "W" Versions "F" Versions

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Chilled Water Volumes

A.H.U. Model WATER VOLUMES - litres

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Control of Refrigerant Discharge

DO NOT ... DO ...

Humidifier Information (if fitted)

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Wiring Colour Codes

Green/Yellow Protective Earth conductors

NOTE: This colour code DOES NOT apply to electronics wiring.

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Cable Segregation and Electrostatic Discharge (ESD)

The ramifications are:

Electrostatic Discharge (ESD)

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Pre-Operational Check List

ALWAYS REPLACE THIS MANUAL IN THE SERVICES SECTION OF THE UNIT.

Maximum Standing Ambient 35oC

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2. The following equipment will be required to fully commission a unit:

3. Check the mechanical installation for:

4. Check the electrical installation for:

(a) Segregation of signal and main potential (24V/230 - 400V) cabling.

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Commissioning: Chilled Water System

Commissioning: Direct Expansion System

R407C R134a R410A