FFBL Internship Report

Internship Report 2014
2nd June to 27th June
Submitted by:
Maliha Ashraf (NEDUET, Electronics), Internee Workshop & Ammonia
Submitted to:
Mr.Khan Kashif, Unit Manager L&D
CONTENTS
Figures
Error! Bookmark not defined.
Acknowledgment
Introduction to FFBL
What I learned
Safety
DEFINITION:
POLICY:
GOAL:
OBJECTIVE:
SAFETY PHILOSOPHY:
SAFETY RULES & REGULATIONS:
PERSONAL PROECTIVE EQUIPMENT:
GENERAL PLANT SAFETY RULES:
DRESS CODE:
PROHIBITED ITEMS:
VEHICLE MOVEMENT:
INSTRUCTIONS DURING EMERGENCY:
Work Permit Procedure
Objectives:
Types of Work Permit:
FIRE COMMUNICATION AT FFBL:
General Architecture of the plant
11
Ammonia
11
Urea
11
DAP
11
Utilities
11
Plant Visit
13
Electrical System of FFBL
14
Control Systems
17
Field Instruments and Transmitters
17
Marshalling
18
DCS
18
PLC
20
P&ID (Pipeline and Instrumentation Diagram)
23
Control Valves and Switches
25
Control Valve
25
MOS (Maintenance Override Switch)
25
POS (Process Override Switch)
25
SOV (Solenoid Operated Valve)
26
Acknowledgment
Acquiring an internship in such a prestigious company as FFBL has been a great
honor and a valuable learning experience for me. It not only honed my technical and
professional skills but also gave me a perspective on the culture of large firms. I
learned a lot even just by observing the environment of the offices. FFBL is unique in
its emphasis on discipline and rules and regulations, being run by ex-military
personnel; this strictness also gave me the much needed regularity and training.
Having said that, all the staff and the crew, from the lowest level to the management
level is very co-operative and supportive. Specially, the staff of L&D center guided me
really well during the first few days of my internship. The engineering and technical
staff in E&I department took special interest in our training and made sure that we
gain something substantial out of this experience. In this regard, I would like to
specially thank Ms. Rabiya Tahir for mentoring me. Besides her, all the managers and
heads were quite humble and helped me in every way possible. I would like to
express my sincere gratitude to Mr. Amanullah Khan, Mr. Abdul Ghaffar, Mr. Faysal
Zuberi, Mr. Imran Kazi, Mr. Zulfiqar Naqvi, Mr. Waseem, Mr. Qamar, Ms. Zoya Khan,
and Mr. Alvi.
This experience would certainly prove fruitful and will serve as a stepping stone for
my engineering career.
-
Maliha Ashraf
Maliha Ashraf, NEDUET

Internship Report 2014| 4
Introduction to FFBL
FFBL is one of the largest granular Urea and Dap fertilizer complex in Pakistan, built at the cost
of US$469 Million in November 1993, located in Eastern Zone of Bin Qasim. The plant is approximately
45km south east to Karachi City and it is connected to National High way.
FFBL is the only Fertilizer complex in the Pakistan producing DAP (DiAmonium Phosphate) fertilizer
and Granular Urea thus making significant contribution towards agricultural growth of the country by
meeting 45% of the demand of DAP and 13% of Urea in domestic market. FFBL is one of the most
profitable among the associated companies of Fauji group, one of the largest conglomerates of Pakistan.
FFBL and FFC jointly holds 63% of Urea and 51% of DAP share of Pakistani fertilizer market.
What I learned
My learning experience as an electronic engineering student was quite knowledgeable. FFBL gave me
an opportunity to observe the theoretical knowledge; I have gained so far in university education, being
implemented and applied in industry. Here at the FFBL, there is quite a large scope for electronics,
especially industrial electronics. The whole plant is controlled and monitored through electronic
control and monitoring systems such as PLCs and DCS. The data from the field is collected by field
instruments and then converted into electronic signals; hence, instrumentation and measurement is
also one of the many options, an electronics engineer here can choose from.
I as an internee was sent to Ammonia Plant and Instrumentation Workshop. These are the topics which
I studied and was able to observe on the plant during my time here:
Field visit of ammonia plant with respect to instrumentation

Instrumentation and control: Orientation
Types of instruments and their principles
Instrumentation symbols and identification
Fundamentals of control systems technology
Study of loop drawing, P&ID
PLC and DCS
Complete architecture and working of DCS control systems

ESDS (emergency shutdown system)

Hima PLC
Control valves, PCVs and PSVs
Working principles & types of valves
Calibration procedures, routine maintenance
Safety
DEFINITION:
Safety is an organized activity to achieve an acceptable level of risk.
POLICY:
The management of Fauji Fertilizer Bin Qasim Ltd recognizes the significance to conduct its business in
a manner, which will pro-actively ensure the safety of all employees, company assets and interests of its
neighbors and preservation of environment.
GOAL:
Make FFBL an incident free plant.
OBJECTIVE:
To attain an acceptable level of risk at plant.
No lost time injury / fire / damage.
Safety awareness and improvement.
Implement safety procedures throughout the complex as OSHA standard (OHSAS 18001).
SAFETY PHILOSOPHY:
All accidents can be prevented.
FFBL (as a team) is responsible for preventing accidents.
All operating exposures can be safeguarded.

Training for employees to work safely is essential.
Prevention of personal injuries is good for employees and the company.
SAFETY RULES & REGULATIONS:
Operating Area:-
Process plants (ammonia, urea, DAP, utility, PH&S, TFA), their allied control rooms and electrical sub
stations are operating areas.
Non Operating Area:-
Admin block, OCEA/ Sona camps, workshops, warehouse, laboratory, ITET, TSB and offices are non
operating areas.
Visitors:
All personnel other than FFBL ID card holders including government officials, vendors, auditors etc are
classified as visitors.
PERSONAL PROECTIVE EQUIPMENT:

Helmets, safety glasses, safety shoes are mandatory PPEs and are to be worn at all times in operating
areas.
Personal protective equipment in addition to aforementioned and appropriate to the specific area and
nature of the job should be worn.
GENERAL PLANT SAFETY RULES:
Visitors are not allowed to enter the operating areas unless permitted in writing by GMP / RM
and accompanied by an FFBL employee.
No plant equipment should be operated by personnel other than the authorized employees
unless otherwise specifically delegated by the concerned unit manager.
When the plant emergency siren is activated, all available persons follow the respective
instructions as given in the emergency response plan.
DRESS CODE:
Wearing loose clothing (shalwar kameez/robes) inside operating areas is prohibited.
PROHIBITED ITEMS:

Use of mobile phone in operating area of plant (however upon declaration of turnaround,
mobile phone will be permitted in these areas as well).
Radios / walky-talky / transmitters except plant communication radios (motorola) issued by E

& I department and the radios installed in the vehicles.
Use of cameras and recording devices in operating areas except carried by FFBL employees i.e.
inspection, safety, operations or maintenance personnel for official purpose only.
Fire arms / ammunition except those carried by FFBL security personnel.
Smoking in operating areas as well as in company & contractor owned vehicles for company
business.
Photography by visitors / outside agencies inside the plant premises unless permitted by GMP /
RM and escorted by a designated FFBL employee.
VEHICLE MOVEMENT:
Vehicle entry permit is mandatory for all vehicles for entering into operating areas.
However fire trucks, emergency response vehicles and ambulances are exempted in case of
emergencies.
In case of declared emergency all vehicles except ambulances, fire trucks & emergency response
vehicles should pull off the road.
Operations and / or safety personnel can instruct the security personnel to prohibit entry of all
or certain vehicles in case circumstances warrant even if the emergency siren has not been
activated.
Wearing of seat belt is mandatory.
The maximum permissible speed inside the plant premises is 30 kmph.
Parking is prohibited in operating areas.
CNG vehicle is ban in operating areas.
INSTRUCTIONS DURING EMERGENCY:

Ammonia Leakage: In case of severe ammonia gas leakage take the following action:
Leave work area and move across the wind.
Stay inside the nearest building and close doors, windows, and block all opening with wet cloth.
Stop all air conditioners.

Figure 1 Emergency Response Procedure
Work Permit Procedure
Objectives:
Coordination (between owner unit and services unit).
Safe job execution.
A check list to specify operating conditions.

Record keeping.
Types of Work Permit:
Cold work permit.
Hot work permit.
Vessel entry work permit.
Radiography work permit.
Excavation work permit.
Vehicle entry permit.
Electrical work permit.
Electrical isolation tag.
FIRE COMMUNICATION AT FFBL:
Alarm Initiating Devices.
Manual Pull Stations.
Explosion And Weather Proof: Used in open plant areas and buildings.
Smoke Detectors: Used in closed plant areas and building.
Break Glasses (In Buildings).
Notification Appliances.
Horns (In Open Areas).
Buzzers (In Closed Areas).
Bells (Buildings).

Figure 2 Types of Hazards
Figure 3 Hazards Identification Signs

General Architecture of the plant

The plant is broadly divided into four parts; Ammonia, Urea, DAP and Utility. Ammonia is the most
important of all. As it produces ammonia gas which is then liquefied under extremely high pressure,
and stored in large storage tanks through specialized pumps. Ammonia is the key product. It is used as
the main reactant in the manufacture of both urea and DAP fertilizer. Following is the brief description
of the four main blocks of the plant.
Ammonia
Ammonia plant consumes natural gas, and air as its raw input. Pressurized
air is used to provide nitrogen, as atmospheric air contains 78% nitrogen.
The products thus obtained are Ammonia (NH3), and Carbon dioxide (CO2).
Ammonia is liquefied and stored in storage tanks while the carbon dioxide is
sent to Urea manufacturing plant.
Urea
Fauji Fertilizer is the sole producer of granular urea. The main reactant is
the ammonia gas, which is brought to the urea plant from the storage tanks.
Also carbon dioxide produced at ammonia plant as a by-product is utilized
here in Urea.
DAP
Di-Ammonium Phosphate is only manufactured at Fauji Fertilizer

throughout the whole country. It uses little amount of ammonia which is
again brought from the storage tanks. The main reactants are concentrated
sulphuric acid and phosphoric acid. These chemicals are imported from
Morocco, and shipped at the fertilizer manufacturing facility with great care.
This plant is responsible for the production of a great number of utilities

which are used in the industrial manufacturing process. Electricity is
produced here by two gas turbines which have a capacity of 26.3 MWatt
each. It also has the water treatment plant which process water containing
chemical wastes, and filters it before draining it. Industrial air is also
produced at Utility plant. Some of the important utilities of this plant are:
Utilities
Gas Turbines
Emergency Diesel Generator
Water Treatment & Demin. Plant
Natural Gas Distribution
Steam Generation System
Instrument & Service Air System

Cooling Water System

Potable Water System
Air Conditioning System
Nitrogen Storage &
Waste Water Treatment
Figure 4 Process Plant Overview
Ammonia plant is the most important of the four main production facilities. It serves as the backbone of
the whole manufacturing process at FFBL. We spent our time mostly at the Ammonia plant. The plant
consists of a single front-end and two parallel back-end loops. It is a Bechtel 1965 vintage design and
was previously installed in Braun, USA from where it was shutdown in July 1992 and relocated here in
1996. The plant started production after re-commissioning in November 1998. The plant capacity is:
Design:
1,270 MTPD
Revamped:
1,570 MTPD

Figure 5 Ammonia Manufacturing Process
Plant Visit
Prior to the Ammonia Plant visit an orientation of Ammonia Plant and Instrument workshop took place
in which the basic process of attaining ammonia was explained. This also covered an explanation of
ammonia plant architecture , an introduction to Heat Recovery Steam Generation (HRSG), Hydrogen
Recovery Unit (HRU), F101, K101 A/B, K1001 A/B and control system PLCS. The study process for the
internship duration was also discussed.
An overview of the instrumentation, control systems and fundamentals of control systems technology
was also given. There are two types of Control Systems:
Distributed Control System (DCS) which is used for normal control and monitoring.
Programmable Logic Controller (PLC) which is used as Emergency Shut Down System (ESDS).
The four main parts of the plant i.e. Ammonia, Urea, Utility and DAP and types of compressors i.e. Air
Compressors (K-101 A/B), Syn gas Compressor (K-306 A/B) and Ammonia (K-305 A/B) were also

taught.
A small demonstration of the safety measures was shown that is essential while visiting the plant. I got
familiar with the field instrumentation of the plant during the visit to the Ammonia Plant. An
explanation of the inputs and outputs of the ammonia plant was given i.e. natural gas (for carbon), air
(for nitrogen) and steam to help in combustion and the provision of heat for the mixture of gases to
oxidize easily. The output is the ammonia gas which serves as the intermediate product in the
production of urea, and DAP fertilizers. Carbon dioxide is also obtained as the by-product which is sent
to the urea plant as an input.
Visited the control room where the working of the control room was explained along with observing the
front end and the back end in detail. Visited the rack room and familiarized with the software, DCS and
PLCs in use. The DCS were designed by Bentley while the PLCs used in Ammonia plant are
manufactured by Modicon.
Electrical System of FFBL
The objective is to provide electrical maintenance services at plantsite as per international standards of
quality, health & safety and to ensure smooth functioning of plant with reduced downtimes.

Figure 6 Power Generation System
Two gas turbines are responsible for the generation of power to fulfill the plants needs. Both the
turbines bear half the load of the plant, and operate in parallel. In case of failure of one of the gas
turbines, the entire load shifts to the healthy turbine. In case, both the gas turbines fail, there is a diesel
driven emergency generator and an Uninterruptable Power Source (UPS) too. The CCR (Central Control
Room) has also a set of backup batteries to keep the control systems running in emergency situations.
The specifications of the gas turbine are as under:
Table 1 Gas Turbine (GT) Specifications
MAKE
GENERAL ELECTRIC
FRAME
INSTALLED QTY
02 EACH

POWER
26.3 MW
VOLTAGE
13.8 KV
CURRENT
1223 A
FREQUENCY
60 HZ
SPEED
3600 RPM
Following are the specifications for the Diesel Driven Emergency Generator:
Table 2 Diesel Driven Emergency Generator (DDEG) Specifications
MAKE
SIMPOWER
INSTALLED QTY
01
POWER
2.0 MW
VOLTAGE
13.8 KV
CURRENT
105 A
FREQUENCY
60 HZ

SPEED
1800 RPM
The UPS system is present to back up the diesel driven generator. Ups system is provided to cater for
the following loads:
All DCS and digital instruments

All emergency shutdown systems(PLC & safety cabinets)
All machinery monitoring instruments such as governors and vibration/thrust instruments
GE gas turbines primary operators interface
Electrical load shedding system(ELSS) PLC
All other critical instruments necessary for reliable plant operation and monitoring
Control Systems
The proper working of the plant to ensure safe and high-quality manufacturing of the products, control
and monitoring systems are used. These control systems are primarily based upon DCS (Distributed
Control System) and PLCs (Programmable Logic Controllers). Here in FFBL, DCS is employed for the
routine control and monitoring procedures while PLCs are used for ESDS (Emergency Shut-Down
System) control.
DCS and PLC are identical in their basic functioning; they take inputs in digital form, process them and
then make decisions according to the programming that has been fed in their processors. But PLCs are
employed only for ESDS because the "scan-time" for PLC is much less than that of DCS, i.e. PLCs are
faster and therefore critical machines (such as turbine, compressor, and boiler) which can cause serious
damage to the plant and the plant personnel are connected to the PLC with an emergency shutdown
sequence. Moreover, DCS is less costly compared to PLC hence it is used for all the other control and
monitoring purposes.
Field Instruments and Transmitters
Control systems works in levels. The foremost and the most basic level of the control hierarchy are the
field instruments. These field instruments, as the name suggests installed on the field and are used to
measure physical parameters such as pressure, level, flow, temperature, vibration etc. These field
instruments send the respective signals to the proper transducer which converts it into electrical

signals. The standard electrical signal is from 4mA to 20mA which is equivalent to 3psi to 15psi
pneumatic signal.
The reason for using the standard current signal is that it is easy to find open circuit because this signal
level starts from 4mA. If the circuit is open, the output shows 0mA so open circuit can be found easily.
There is less noise interference and the current measure remains same at any point on the signal line. If
0mA is used then we won't know whether it corresponds to the initial measurement or is due to fault in
the transmission lines. Transmission lines to the control rooms are long so signal drops here and it is
not an accurate signal. Some amount of voltage is required for truning it on from 0 to 4mA. It is a nonlinear region and beyond 4mA it is a linear region. This current signal is transmitted through field
transmitters.
Marshalling
The field transmitters transmit the current signal from each of the field instruments. All the signals
from the entire field are collected and terminated at the junction box (JB). A multi-core underground
cable carries these signals from JB to the control room, where there are terminated at the marshaling
panel. Marshalling is the processing of transforming the memory representation of an object to a data
format suitable for storage or transmission and it is typically used when data must be moved between
different parts of a complete program or from one program to another. After that it is fed to the DCS and
the PLC.
DCS
The DCS used in the Ammonia plant are manufactured by Bentley and ABB symphony. I studied the DCS
architecture, infi net layout and different modules such as INNIS, INNPM and IMMFP.
The INNIS Network Interface module and the INNPM Network Processing module are communication
modules that make up the Infi net-to-PCU Communication interface. The INNPM Network Processing
Module acts as a gateway between Infi net and Control way. The module holds the PCU database and
directs the communication process between the modules residing on Control way and the INNIS
module.
IMMFP communicates with the I/O modules. It has three modes of operation: configure, execute and
error.
The DCS architecture diagram was explained. The main parts of the architecture are:
CTU: This is a signal conditioning unit. It reduces noise, and modifies all the signals, so that they
are on the same level. It also converts the current signal in the standard voltage signal that is from
0-5 V.

I/O Cards: Each CTU is connected to a single I/O card. The input of the I/O card is the analog
voltage signal from the CTU. They covert the analog signal in the binary form, so that the processor
can read it.
I/O Expand Bus: it is used to provide an access between HCU and all the I/O cards connected to
that HCU.
Harmony Controller Unit: The digital signal obtained from the I/O cards is fed to the HCU. 64
I/O cards can be connected below a single HCU. HCU is the brain of the processor. The programming
of the DCS is stored here in the ROM. The processor reads the input, process it, and then carry out
the executions accordingly, sending appropriate output signals via the control way.
Controlway: It is used to provide a link between HCUs. Controlway is the spinal cord of the DCS
system.
NIS: The INNIS01 Network Interface Module is the front end for all the different Control
Network, Cnet. It is the intelligent link between a node and Cnet. The INNIS01 module works in
conjunction with the transfer modules and the network processing module. This allows any node to
communicate with any other node within the Symphony system.
NPM: The INNPM12 or INNPM11 Network Processing Module acts as a gateway between Cnet
and Controlway. The module holds the Harmony control unit database and handles the
communication between controllers residing on Controlway and the INNIS01 module.
INFI-90 LOOP: It provides connection between different nodes.

Server and Client: Its a database that collects processed information from the various nodes
connected through the infi-90 loop which are then sent to different clients which display the
information and provide a human-computer interface.

Figure 7 DCS Architecture
PLC
Various manufactures make PLCs. In FFBL, PLCs by Siemens, Alan Bradley, Modicon, Hima etc. are used.
At the ammonia plant, Modicon PLCs are used in Ammonia while Hima is used for the control of Urea,
DAP, and utilities.
We studied Hima PLC in detail. It stands for HIlderbrandt Mannheim. It is called PES i.e. Programmable
Electronic Systems in which the programming is based on Function Blocks Language. At FFBL, HIMA
systems are used in Furnace Controls and Emergency Shutdown Systems. The family used is Hiquad
Family, H51q-H/HS. Following is the architecture of H51q-HS:

Figure 8 H51q-HS Architecture
Benefits:
HIMA H51q systems have the lowest probability of failure of all safety systems.
H41q/H51q systems are the first 2oo4D/QMR systems in the world.
Modules can be replaced online.
Programs can be upgraded online.
Easy to integrate into all DCS
Module Mounting Unit:
MMU of HIMA is of two types:
Central rack: Central rack consists of Power supplies, Processors, Co-processors,

Communication modules.
I/o racks: I/O racks consist of I/O modules, Coupling module, Power distribution modules.
Communication module (F8627):
Microprocessor.

Provide Ethernet interface.
Dual port Ram for communication with the central module via CPU bus.
Power Monitoring Module (F7131)
Check under voltage and failure of output voltage of power supplies.
Errors are indicated by LEDs at face plate.
CO-Processor module (F8621)
Max. up to 3 modules per central module.
Microprocessor with 10 MHz clock frequency.
2 LEDs (CPU and I/O common error).
Dual port RAM to communicate with the second central device.
Communication Module (F8627)
Microprocessor
Provide Ethernet interface
Dual port Ram for communication with the central module via CPU bus
Central Module (F8650)
Two clock synchronized microprocessors
I/O Bus to get the connection with the I/O modules
2 serial interfaces RS485
Dual port RAM (DPR) to communicate with the second central device via bus.
Power Distribution Module (F7133)
Location slot 18,19,20,21
Each IO module is related to a fuse on module

Supply of the IO module via the cable plug on the front side
Blown fuse is indicated by a flashing LED
Coupling Module (F7553):
The data connection of the I/O level with the central device is established via I/O bus
Couples the I/O sub rack to the central data bus
Location is slot 17 (Fixed)
Watch Dog (wd) of related I/O rack
P&ID (Pipeline and Instrumentation Diagram)
A Piping and Instrumentation Diagram - P&ID, is a schematic illustration of functional relationship of

piping, instrumentation and system equipment components. P&ID shows all of piping including the
physical sequence of branches, reducers, valves, equipment, instrumentation and control interlocks.
The P&ID are used to operate the process system.
A P&ID should include:
Instrumentation and designations
Mechanical equipment with names and numbers
All valves and their identifications
Process piping, sizes and identification
Miscellaneous - vents, drains, special fittings, sampling lines, reducers, increasers and swagers
Permanent start-up and flush lines
Flow directions
Interconnections references
Control inputs and outputs, interlocks
Interfaces for class changes
Seismic category
Quality level
Annunciation inputs

Computer control system input
Vendor and contractor interfaces
Identification of components and subsystems delivered by others
Intended physical sequence of the equipment
Equipment rating or capacity
We should know the instrumentation symbols in order to be able to read and understand the P&IDs.
Table 3 Instrumentation Symbols
Mechanical Line (Pipeline)
Electrical Signal
Pneumatic Signal
Instrument located in field
Instrument located in Central Control Room (CCR)
Instrument located in local panel

PLC I/O
I/P
Current to pneumatic signal
P/I
Pneumatic to current signal
'O'
Output from PLC
'X'
Input to PLC
ESO
Emergency stop output from PLC
ESX
Emergency stop input to PLC
Control Valves and Switches
The control systems transmit output signals to the control valves and switches to regulate the plant
parameters. These signals can either be analog or digital. Some important types of switches and valves
are:
Control Valve
A control valve is most commonly used final control element to regulate flow in a process. It is simply a
variable opening used to regulate the flow of a process. In a control valve an actuator is connected to
the valve stem to provide force required to be open to the valve by means of operating mechanism.
Different types of actuators are used to operate the valve.
MOS (Maintenance Override Switch)

Special switches are connected to the inputs of the PLC. These inputs are used to deactivate sensors and
actuators that are under maintenance. It is used for bypassing shutdown processing so that it is not
executed by safety logic during partial maintenance such as specific input.
POS (Process Override Switch)

This switch bypasses the whole process from measurement to transmission or conversion.

SOV (Solenoid Operated Valve)

It is an electromechanically operated valve. The valve is controlled by an electric current though a
solenoid. Their task is to shut off, release, dose, distribute or mix fluids. They offer fast and safe
switching, high reliability, long service life, low control power and compact design. If valve is open then
solenoid is not energized then the valve is termed normally closed.

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Internship Report 2014

2nd June to 27th June

Error! Bookmark not defined.

SAFETY RULES & REGULATIONS:

PERSONAL PROECTIVE EQUIPMENT:

GENERAL PLANT SAFETY RULES:

INSTRUCTIONS DURING EMERGENCY:

Work Permit Procedure

Types of Work Permit:

FIRE COMMUNICATION AT FFBL:

General Architecture of the plant

Electrical System of FFBL

Field Instruments and Transmitters

P&ID (Pipeline and Instrumentation Diagram)

Control Valves and Switches

MOS (Maintenance Override Switch)

POS (Process Override Switch)

SOV (Solenoid Operated Valve)

Maliha Ashraf, NEDUET

Field visit of ammonia plant with respect to instrumentation

Maliha Ashraf, NEDUET

ESDS (emergency shutdown system)

To attain an acceptable level of risk at plant.

No lost time injury / fire / damage.

Safety awareness and improvement.

All accidents can be prevented.

FFBL (as a team) is responsible for preventing accidents.

All operating exposures can be safeguarded.

Maliha Ashraf, NEDUET

Training for employees to work safely is essential.

Prevention of personal injuries is good for employees and the company.

SAFETY RULES & REGULATIONS:

Non Operating Area:-

PERSONAL PROECTIVE EQUIPMENT:

GENERAL PLANT SAFETY RULES:

Maliha Ashraf, NEDUET

Radios / walky-talky / transmitters except plant communication radios (motorola) issued by E

Fire arms / ammunition except those carried by FFBL security personnel.

Wearing of seat belt is mandatory.

The maximum permissible speed inside the plant premises is 30 kmph.

Parking is prohibited in operating areas.

CNG vehicle is ban in operating areas.

INSTRUCTIONS DURING EMERGENCY:

Leave work area and move across the wind.

Stop all air conditioners.

Maliha Ashraf, NEDUET

Figure 1 Emergency Response Procedure

Work Permit Procedure

Coordination (between owner unit and services unit).

Safe job execution.

A check list to specify operating conditions.

Maliha Ashraf, NEDUET

Types of Work Permit:

Cold work permit.

Hot work permit.

Vessel entry work permit.

Radiography work permit.

Excavation work permit.

Vehicle entry permit.

Electrical work permit.

Electrical isolation tag.

FIRE COMMUNICATION AT FFBL:

Alarm Initiating Devices.

Manual Pull Stations.