Professional Documents
Culture Documents
438
(Zubair/1 FAO)
Inspection and Test Plan
Ref #: CX-140507-ITP-001
CPCC#: P/SOCGP-IN-MR-0212-1800
Rev #: A
Date: 14-Oct-2014
REVISION HISTORY
Rev #
14-Oct-14
Date
Reissued for
Review
Description
WH
MR
SIA
WRT
by
RVW
by
APD
by
INTECH
CX-140507-ITP-001
Page 1 of 5
APD
by
APD
by
CUST
End
User
Comments
Name:
_________________________________
Designation: _________________________________
Signature: _________________________________
Intechs Representative:
Name:
_________________________________
Designation: _________________________________
Signature: _________________________________
Intechs Representative:
Name:
_________________________________
Designation: _________________________________
Signature: _________________________________
KPJVs Representative:
Name:
_________________________________
Designation: _________________________________
Signature: _________________________________
KPJVs Representative:
Name:
_________________________________
Designation: _________________________________
Signature: _________________________________
KPJVs Representative:
Name:
_________________________________
Designation: _________________________________
Signature: _________________________________
Approvals
Project Lead Engineer
____________________________________________
Madiha Rafiq
Project Manager
____________________________________________
Syed Irfan Ali
CX-140507-ITP-001
Page 2 of 5
SN
Inspection Details
Description
Reference documents
INTECH Index
Document Check
CX-140507-DOCINDX-001
1.01
CX-140507-DOCINDX-001
2.01
2.02
HW check
Check of SW licenses/versions including
firmware
Spares, consumables, and tools
2.03
3
3.01
Mechanical inspection
Cable entry, support bars and
accessories (cable clamps, glands, etc.)
3.02
3.03
3.04
Labeling, tagging
Mounting of components and modules
Screwed connections, terminal
connections
Earthing, equipotential bonding
Electric shock protection, warning labels
Maintainability of cabinets fans,
construction of cabinets
Spare capacity
Wiring and Terminal Inspection
Wiring and cabling, cabling of internal
circuits
Fusing, circuit-breakers
Tagging, labeling
Segregation of lines, colors, crosssection, voltages, Exi
Wire crimp inspection
Manual wire crimp pull test
Cable duct loading
I/O wiring to terminals and connector
labeling
System cable plug orientation
System voltage insulation test
Start-up test and general system
function
New start (from start to zero point,
stop/start)*
On-line change
Controller cycle time
Display call up time
Value updated time
System load (memory capacity, Storage
capacity, etc.)
Log-on strategy and level
Alarm processing strategy and
acknowledgement
3.05
3.06
3.07
3.08
4
4.01
4.02
4.03
4.04
4.05
4.06
4.07
4.08
4.09
4.10
5
5.01
5.02
5.03
5.04
5.05
5.06
5.07
5.08
6
CX-140507-ITP-001
Reference documents
KPJV Index
P/SOCGP-IN-MR-02121000
P/SOCGP-IN-MR-02121000
P/SOCGP-IN-MR-02121500
P/SOCGP-IN-MR-02121304
Comments
Intech
Customer
To verify that HW
architecture, qualities,
dimensions, painting,
etc. are in accordance
with the relevant
documents.
Furthermore, SW
licenses, spares and
consumables shall be
checked.
To inspect HW
architecture and
layout as against the
approved documents.
CX-140507-GL-001
CX-140507-FAT-001
CX-140507-GL-001
CX-140507-FAT-001
P/SOCGP-IN-MR-02121500
P/SOCGP-IN-MR-02121304
Witness
CX-140507-GL-001
CX-140507-FAT-001
P/SOCGP-IN-MR-02121500
P/SOCGP-IN-MR-02121304
Witness
CX-140507-GL-001
CX-140507-FAT-001
CX-140507-FDS-001
CX-140507-INSOPMAN001
P/SOCGP-IN-MR-02121500
P/SOCGP-IN-MR-02121304
P/SOCGP-IN-MR-02121303
P/SOCGP-IN-MR-02121701
Witness
To verify the
CX-140507-GL-001
P/SOCGP-IN-MR-0212-
Witness
Page 3 of 5
Copies of
relevant
drawings shall
be checked and
signed by the
customer and
user to serve as
proof.
Record
8
8.01
8.02
8.03
8.04
9
9.01
Inspection Details
Description
Reference documents
INTECH Index
Reference documents
KPJV Index
announcement of
system-related
failures, cabinet
alarms and systemgenerated alarms to
appear on system.
CX-140507-FAT-001
CX-140507-FDS-001
CX-140507-INSOPMAN001
1500
P/SOCGP-IN-MR-02121304
P/SOCGP-IN-MR-02121303
P/SOCGP-IN-MR-02121701
To verify the
functionality of
standards and graphic
display arrangements
in accordance with
the specifications.
CX-140507-GL-001
CX-140507-FAT-001
CX-140507-FDS-001
CX-140507-INSOPMAN001
To verify the
functionality of the
system according to
the given documents
CX-140507-GL-001
CX-140507-FAT-001
CX-140507-FDS-001
CX-140507-INSOPMAN001
P/SOCGP-IN-MR-02121500
P/SOCGP-IN-MR-02121304
P/SOCGP-IN-MR-02121303
P/SOCGP-IN-MR-02121701
P/SOCGP-IN-MR-02121500
P/SOCGP-IN-MR-02121304
P/SOCGP-IN-MR-02121303
P/SOCGP-IN-MR-02121701
Integration of subsystems
Check of functionality in detail with all
the related alarms, messages, displays,
trends, signal updating on graphics and
faceplates
To verify the
interoperability of the
system according to
I/O list for the
relevant signals, FBD,
C&E, etc.
CX-140507-GL-001
CX-140507-FAT-001
CX-140507-FDS-001
CX-140507-INSOPMAN001
CX-140507-ITP-001
Page 4 of 5
P/SOCGP-IN-MR-02121500
P/SOCGP-IN-MR-02121304
P/SOCGP-IN-MR-02121303
P/SOCGP-IN-MR-02121701
Comments
Intech
Customer
Witness
A project
Specific
checklist
detailing the
elements of each
loop to be tested
shall be
completed
Witness
Test shall be
performed as
with hardwired
I/O after
consideration of
the site
conditions of
serial links, for
example,
transmission
time.
MODSIM
/MODSCAN
(Modbus
Simulator will
be Used for
testing of Serial
Link )
Witness