Data / requisition sheet for
Hydro Cyclones
Design book No.:
Contr. Job No.:
MESC No.:
page:
OPERATING DATA
Area classification
zone 0/1/2/ non-hazardous (BS-CP 1003)
Product classifaction
class 0/I/II(1)/II(2)/III(1)/IIII(2)/unclassified
Type of fluid
FLUID CHARACTERISTICS
Connection
inlet
overflow
underflow
Operating pressure
(min./norm./max..)
kPa:
C:
Operating temp.
(min./norm./max.)
Flow rate
(including solids)
kg/s:
Volume fraction
% vol.:
100
Liquid density at
operating temp.
kg/m3:
Dynamic Viscosity of
feed at operating
temperature
mPa.s:
PERFORMANCE DATA
Max. pressure drop between feed and overflow (with/without gascore)
Max. pressure drop between feed and underflow (with/without gas core)
Hydraulic power consumption (with/without gas core)
Separation mesch cutpoints at actual Solids Concentration
d95c
microns
d75c
microns
d50c
microns
d25c
microns
Volume split
alpha =
Fluid split
tau =
Maximum washing effect
omega =
Split flow
beta =
Thickening factor
zeta =
Imperfection index (separation sharpness)
I=
Fractional mass recovery (gross efficiency)
theta =
Reduced mass recovery
chi =
Separation efficiency
phi =
INFORMATION TO BE SUBMITTED WITH THE TENDER
- competely filled in data/requistion DEP 31.27.22.93-Gen.
- documentation and information as specified in purchase order and DEP 31.27.22.31-Gen.
REMARKS ON REVISIONS
Made by:
Date
EQUIPMENT
Checked by:
Date
PLANT
Appr. by:
Date
CONSIGNEE
Rev. letter
Date
Eng. by
Sign.
Sheet No.
Equip. No.
continued on sheet No.
kPa
kPa
kW
[%vol.]
[%vol.]
[-]
[% vol.]
[%]
[-]
[%wgt]
[%]
[%]
Data / requisition sheet for
Hydro Cyclones
Design book No.:
Contr. Job No.:
MESC No.:
page:
OPERATING DATA
Area classification
zone 0/1/2/ non-hazardous (BS-CP 1003)
Product classifaction
class 0/I/II(1)/II(2)/III(1)/IIII(2)/unclassified
Type of fluid
FLUID CHARACTERISTICS
Connection
inlet
overflow
underflow
Operating pressure
(min./norm./max..)
kPa:
C:
Operating temp.
(min./norm./max.)
Flow rate
(including solids)
kg/s:
Volume fraction
% vol.:
100
Liquid density at
operating temp.
kg/m3:
Dynamic Viscosity of
feed at operating
temperature
mPa.s:
PERFORMANCE DATA
Max. pressure drop between feed and overflow (with/without gascore)
Max. pressure drop between feed and underflow (with/without gas core)
Hydraulic power consumption (with/without gas core)
Separation mesch cutpoints at actual Solids Concentration
d95c
microns
d75c
microns
d50c
microns
d25c
microns
Volume split
alpha =
Fluid split
tau =
Maximum washing effect
omega =
Split flow
beta =
Thickening factor
zeta =
Imperfection index (separation sharpness)
I=
Fractional mass recovery (gross efficiency)
theta =
Reduced mass recovery
chi =
Separation efficiency
phi =
INFORMATION TO BE SUBMITTED WITH THE TENDER
- competely filled in data/requistion DEP 31.27.22.93-Gen.
- documentation and information as specified in purchase order and DEP 31.27.22.31-Gen.
REMARKS ON REVISIONS
Made by:
Date
EQUIPMENT
Checked by:
Date
PLANT
Appr. by:
Date
CONSIGNEE
Rev. letter
Date
Eng. by
Sign.
Sheet No.
Equip. No.
continued on sheet No.
kPa
kPa
kW
[%vol.]
[%vol.]
[-]
[% vol.]
[%]
[-]
[%wgt]
[%]
[%]
Data / requisition sheet for
Hydro Cyclones
Design book No.:
Contr. Job No.:
MESC No.:
page:
OPERATING DATA
Area classification
zone 0/1/2/ non-hazardous (BS-CP 1003)
Product classifaction
class 0/I/II(1)/II(2)/III(1)/IIII(2)/unclassified
Type of fluid
FLUID CHARACTERISTICS
Connection
inlet
overflow
underflow
Operating pressure
(min./norm./max..)
kPa:
C:
Operating temp.
(min./norm./max.)
Flow rate
(including solids)
kg/s:
Volume fraction
% vol.:
100
Liquid density at
operating temp.
kg/m3:
Dynamic Viscosity of
feed at operating
temperature
mPa.s:
PERFORMANCE DATA
Max. pressure drop between feed and overflow (with/without gascore)
Max. pressure drop between feed and underflow (with/without gas core)
Hydraulic power consumption (with/without gas core)
Separation mesch cutpoints at actual Solids Concentration
d95c
microns
d75c
microns
d50c
microns
d25c
microns
Volume split
alpha =
Fluid split
tau =
Maximum washing effect
omega =
Split flow
beta =
Thickening factor
zeta =
Imperfection index (separation sharpness)
I=
Fractional mass recovery (gross efficiency)
theta =
Reduced mass recovery
chi =
Separation efficiency
phi =
INFORMATION TO BE SUBMITTED WITH THE TENDER
- competely filled in data/requistion DEP 31.27.22.93-Gen.
- documentation and information as specified in purchase order and DEP 31.27.22.31-Gen.
REMARKS ON REVISIONS
Made by:
Date
EQUIPMENT
Checked by:
Date
PLANT
Appr. by:
Date
CONSIGNEE
Rev. letter
Date
Eng. by
Sign.
Sheet No.
Equip. No.
continued on sheet No.
kPa
kPa
kW
[%vol.]
[%vol.]
[-]
[% vol.]
[%]
[-]
[%wgt]
[%]
[%]
Data / requisition sheet for
Hydro Cyclones
Design book No.:
Contr. Job No.:
MESC No.:
page:
OPERATING DATA
Area classification
zone 0/1/2/ non-hazardous (BS-CP 1003)
Product classifaction
class 0/I/II(1)/II(2)/III(1)/IIII(2)/unclassified
Type of fluid
FLUID CHARACTERISTICS
Connection
inlet
overflow
underflow
Operating pressure
(min./norm./max..)
kPa:
C:
Operating temp.
(min./norm./max.)
Flow rate
(including solids)
kg/s:
Volume fraction
% vol.:
100
Liquid density at
operating temp.
kg/m3:
Dynamic Viscosity of
feed at operating
temperature
mPa.s:
PERFORMANCE DATA
Max. pressure drop between feed and overflow (with/without gascore)
Max. pressure drop between feed and underflow (with/without gas core)
Hydraulic power consumption (with/without gas core)
Separation mesch cutpoints at actual Solids Concentration
d95c
microns
d75c
microns
d50c
microns
d25c
microns
Volume split
alpha =
Fluid split
tau =
Maximum washing effect
omega =
Split flow
beta =
Thickening factor
zeta =
Imperfection index (separation sharpness)
I=
Fractional mass recovery (gross efficiency)
theta =
Reduced mass recovery
chi =
Separation efficiency
phi =
INFORMATION TO BE SUBMITTED WITH THE TENDER
- competely filled in data/requistion DEP 31.27.22.93-Gen.
- documentation and information as specified in purchase order and DEP 31.27.22.31-Gen.
REMARKS ON REVISIONS
Made by:
Date
EQUIPMENT
Checked by:
Date
PLANT
Appr. by:
Date
CONSIGNEE
Rev. letter
Date
Eng. by :
Principal :
DEP 31.27.22.93-Gen., sheet 1/4, 05/2000
Sign.
Sheet No.
Equip. No.
Req. No.
continued on sheet No.
kPa
kPa
kW
[%vol.]
[%vol.]
[-]
[% vol.]
[%]
[-]
[%wgt]
[%]
[%]
Data / requisition sheet for
HYDRO CYCLONES cont. sheet
1
Design book No.:
Contr. Job No.:
MESC No.:
43.35.30
page:
SKETCH
REMARKS
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
SOLIDS CHARACTERISTICS
24 Type (and Make) of solids
25 Hardness of solids
26 Solids density at operating temp.
27 Connection
MoH
kg/m3
inlet
overflow
underflow
28 Solids load (min./norm./max)
29 without overflow recirculation kg/s
30 Particle size distribution (PSD)
31 particle size [microns]
differential PSD [% wgt]
32
feed
overflow
underflow
100
100
33
34
35
36
37
38
39
40
41 Total
42 Composition of particulates
100
V [ppm wgt]:
43 AL203
[% wgt]
Ni [ppm wgt]:
44 Fe
[% wgt]
Si02 [% wgt]:
45 Na203
[% wgt]
46
47 Properties of particulates:
48 abrasive
: yes/no
fluidizable
yes/no
49 sticky
: yes/no
hydroscopic
yes/no
50 corrosive
: yes/no
toxic
yes/no
51 erosive
: yes/no
degradable
yes/no
52 bridging tendency
: yes/no
electro static chargable
yes/no
Sheet No.
Eng. by :
Principal :
DEP 31.27.22.93-Gen., sheet 2/4, 05/2000
Equip. No.
Req. No.
continued on sheet No.
S
Data / requisition sheet for
HYDRO CYCLONES cont. sheet
1
Design book No.:
Contr. Job No.:
MESC No.:
43.35.30
page:
HYDRO CYCLONE GEOMETRY
2 Inside diameter cylindrical part
mm
3 Total length of hydro cyclone
mm
4 Lenght of cylindrical part
mm
5 Internal diameter of inlet
mm
6 Internal diameter of vortex finder
mm
7 Length of vortex finder
mm
8 Wall thickness vortex finder
mm
9 Vortex finder clearance length
mm
10 Internal diameter of overflow outlet
11 Internal diameter of underflow outlet
12 Inclined cone angle
13 Slenderness ratio
[-]
flanged, ANSI,
lbs, WN RF
mm
flanged, ANSI,
lbs, WN RF
mm
flanged, ANSI,
lbs, WN RF
MECHANICAL DATA
14
15 Hydrocyclone make/type/model
16 Design pressure
kPa
17 Test pressure
kPa
18 Design temperature
19 Corrosion allowance
mm
20 Wall friction factor
21 Effective angle of internal friction
22 Equipment noise limitation
: yes/no, see DEP 31.10.00.94-Gen.
23 Rotary pre-strainer/filter
: yes/no, see DEP 31.27.20.93-Gen. and DEP 33.66.05.93-Gen.
24 Erection weight (shipping weight)
kg
25 Total weight, operating
kg
26
MATERIAL SPECIFICATION (DEP 30.10.02.11-Gen.)
27
28 PART
MATERIAL
29
type
ASTM (or other)
certificate*
designation
30 Housing (shell)
31 Lining
32 Nozzles
33 Flanges
34 Fittings (butt weld)
35 Gaskets
36 Bolts
37 Nuts
38 Mounting plate/supports
39 Connecting pipe work
40 For material specification of valves see requisition DEP 21.38.85.96-Gen.
41
42 *Material certificates to Din 50049, as indicated above are required
43
FABRICATION AND INSPECTION REQUIREMENTS
44 Construction code
45 Design code review
yes/no
46 Inspection/approval by
Government inspection authority/purchaser's inspection department or it's nominee
47 Visual inspection
full/limited/intermediate/final/document control
48 Performance testing
yes/no
49 Radiography
50 Noise measurements
yes/no
51 Stress relieving certification
yes/no
52 Other non-destructive testing
53 Flange finish
yes/no
type:
serrated spiral finish / smooth finish
54
and DEP 31.27.22.31-Gen.
type:
(Ra 6.3 - 12.5 microns / Ra 3.2 - 6.3 microns)
Sheet No.
Eng. by :
Principal :
DEP 31.27.22.93-Gen., sheet 3/4, 05/2000
Equip. No.
Req. No.
continued on sheet No.
S
Data / requisition sheet for
HYDRO CYCLONES cont. sheet
1
Design book No.:
Contr. Job No.:
MESC No.:
43.35.30
page:
PAINTING REQUIREMENTS (DEP 30.48.00.31-Gen.)
2 Grit blasting
: Sa 2.5 (Acc. ISO 8501-1)
3 Internal coating
4 Minimum dry film thickness
microns
5 External pinting (corr. prot.)
microns
6 Minimum dry film thickness
:
INSULATION REQUIREMENTS (DEP 30.46.00.31-Gen. and DEP 31.46.00.31-Gen.
7
8 Type of insulation
: thermal / acoustic
9 Type of insulation material
10 Insualtion thickness
11 Type of sheeting material
12 Minimum sheeting thickness
mm
mm
ADDITIONAL REQUIREMENTS (if applicable)
13
14
15 Inner lining on hydro cyclone walls in contact with product: yes/no
16
17
18
19
20 Reference documents
21 Equipment drawing(s)
22 Flanged nozzles
: S 10.101 / S10.103
23 Earthing bosses
: yes/no acc. S68.004
24 Nameplate incl. bracket
: yes/no acc. S10.114
25 Lifting lugs
: yes/no acc. S 10.030 / S 10.115
26 Supports for insualtion
: yes/no acc. S 20.003 / S 10.056
27 Manhole/handhole
: yes/no S 10.039, S 10.053, S 10.054
28 Strip lining details
: S10.108
29 Discharge device
: yes/no
30 Tracing
: yes/no
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50 The Manufacturer is responsible for ensuring that the equipment is designed and constructed in accordance with the specifications and codes referred to on the requisition
51 and/or drawings. Furthermore, the Manufacturer is responsible for ensuring that the design, including thicknesses of pressure parts, is satisfactory for the design condtions
52 indicated on the requisition and/or drawings. Calculations and thicknesses of material supplied to the Manufacturer are for information and tendering purposes only.
53 The Manufacturer shall make his own calculations for which he is fully responsible. The Manufacturer shall ensure that the equipment supplied conforms to all applicable
54 codes and national statutory regulations, and he shall obtain all necessary approvals from statutory authorites.
Sheet No.
Eng. by :
Principal :
DEP 31.27.22.93-Gen., sheet 4/4, 05/2000
Equip. No.
Req. No.
continued on sheet No.
S
