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Installation, Operation and Maintenance of a Co-Gen Plant

at Palwal Co-operative Sugar Mills Ltd. on BOOT basis


Request for Proposal Document
Volume I: Instructions to Bidders

The Palwal Co-Operative Sugar Mills Limited


Palwal Haryana

(Telefax:-01275-263433)

Email:- palwalsugarmills@yahoo.com
Information about the The Palwal Coop. Sugar Mills
regarding installation, operation and maintenance of
a Co-gen. Plant more than 10 Megawatt.
1.

List of officers with Telephone Nos.

2.

I(1) Form.

3.

Technical flow of last 12 years.

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

1. List of officers of The Palwal Coop. Sugar Mills with Telephone


Nos.
DESIGNATION

NAME

TELEPHONE NO

MANAGING DIRECTOR

SH. V.S. HOODA

09466119494

CHIEF ENGINEER

SH. W.S. DHILLON

09466119496

CANE MANAGER

SH. K. S. DHAKA

09466119495

CHIEF CHEMIST

SH. S.K. SAXENA

09466119497

CHIEF ACCOUNT
OFFICER

SH. L.D. GOEL

09466119498

DY. CHIEF ENGINEER

SH. VIJAY PAL SINGH

08813866500

DY. CHIEF CHEMIST

SH. RAJENDER TYAGI

09034483177

DY. TECH. ADVISOR HARYANA SUGARFED PANCHKULA, SH. S.B.


AGNIHOTRI :- 09466112855

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

The Palwal Coop.Sugar Mills Ltd, Palwal Distt.Palwal (Haryana)


Form:I (1)
For central Sugar Factories Schedule of Machinery.
Name of the Factory
Mill

The Palwal Coop.Sugar


Ltd, Palwal Distt.Palwal

(Haryana)
Registration No.

CIL 99 (84) 26.3.1984

Capacity Registered

1250 TCD

Type of Plant

Steam Turbine Driven

Clarification Process used

Double Sulphitation

1. MILLING PLANT
1.Cane Carrier
a) Size, width and length between centers and Width: 1525 mm
length of horizontal part and feeding depth.

Horizontal length : 30 m
Inclined vertical : 26.04 m
Pitch of chain : 6
Feeding Depth

: 1.10 m

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

Pitch

: 150 mm

Type :Slat to slat conveyor,


two
Strand chain.
No.of slats:

840

Angle of inclination :18


degree
b) Drive ( H.P.if separate drive)

Electric motor :( Dyno drive)

Steam/Electric if electric state

50 H.P./1440 RPM

Type and Range of variable speed.


RPM

Variable speed : 120- 1200


Cane carrier speed :20

ft/min
c) One Auto-cane Feed Controller
chopper

Complete Automation of
Cane Cutter, leveler, Carrier
and Mills Turbines.

2. PREPARATION OF CANE

a)Cane knives: State No.of sets, No.


chopper,Leveler,Cutter

3.Nos sets of knives

and Pitch of the blades in each set and


particulars of drive specifying RPM, H.P No. of blades
for each sets, clearance between tips and

36

48

Motor Drive( Direct coupled)

48

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

carrier bed location of knives (if two sets) H.P.


250

150

250

+ chopper whether direct coupled


585

RPM

585

585

(center to center distance)


15mm

Clearance)

400 mm 55mm

Distance between three sets = 6 m


Swing dia

=1580

mm
b) Particulars of other preparatory

One No. kicker

equipment if any

No. of Blades

=18

H.P.

=25

Dia of out tips of blades - 1000


mm
Dia of central hollow pipe-400 mm
Shaft Dia

90 mm

RPM

70

Drive Motor RPM

1440,25

H.P
Reduction Gear Box Ratio: 30:1
Type HUB , Size : 8
Cane Un-loader( 3 Nos)

Three motions electrically operated


Over head unloading crane
2 Nos Hydraulic grab make:

Dupont,cap: 5

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
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MT/lift, year 2007-08, year 2011-12


1 No. mechanical grab
Capacity 5 MT/lift
Make / Supplier : PHEW
Year of installation : 1984 -85
Span : 22 m, Gantry 30 m

3. MILLS

State Nos of mills and for each mill

Four mills tandem i.e. 12 Rollers,


3 roller each mill

The dia and length of roller in mm

Dia

820 mm

( also mentioned if mills have force

Length

1525 mm( 32x 60)

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

feeding arrangement, their type and No. All mills have TRPF Roller of 110
% with
given for each mills )

gear drive from top roller.

a)Type and No.of grooves and size


30 Nos

Type circumferential V- grooves

in mm (Surface and juice grooves)


Mill No.1

Pitch

Angle

Feed

50

40

Discharge

50

45

Top

50

50

Depth of
Groove(mm)
56
47
43
30 Nos grooves,masschert groove in
alternate groove with
width = 6mm,depth = 20 mm
Mill No.2
Feed

50

40

Discharge

50

45

Top

50

50

56
47
43
7

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

30 Nos grooves, masschert groove in


alternate groove with
width = 6 mm, depth = 20 mm
Mill No3
Feed

25

40

Discharge

25

45

Top

25

50

26.5
22.5
20.5
60 Nos grooves, masschert groove
after 2
No grooves with
width = 6 mm, depth = 20 mm
Mill No.4
Feed

25

35

Dis

25

50

Top

25

50

30
20.5
20.5

60 Nos grooves, masschert groove after 2 No


grooves with
width = 6mm,depth = 20 mm
8

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

b)Mill Setting in mm
iv mills

Tip to groove

ii

iii

Feed

34

27

20

Dis.

12

18
3
c)Type and setting of trash plate

C.S. trash

Tip to trash plate


plate in mm 45
41
35
30
d) Speed of Rollers in meter/
Speed 14 m/min at 6.0
RPM
minute and also RPM
e)Make and type of Hydraulic
accumulator
f) Total Hydraulic load in top
Roller in Tones & Hyd. Load

Edward Hydraulic accumulator


(Nitrogen and oil filled)
195 MT on each top Roller
128 MT on each top Roller per

per m length of Roller.

meter length

g)Length & Dia of Roller

Dia :375 mm

Journal in mm

length ; 475 mm

4. BAGASSE ELEVATOR, BAGASSE CARRIER,


RETURN BAGASSE CARRIER

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

Type, length and drive H.P


RBC

Rake type BE. BC&

if separate drive
66ft/minute

width 1.2 m ,speed


Length 58 M,95M,57M
Electrical motor

25H.P.40 H.P.,
15 H.P.,1440 RPM

5 DRIVE FOR MILLS.


Ist & 2nd mills are driven

a) State No. & type of engine,


by Ist

turbine.3rd & 4th mills

No.of crushers and mills driven


driven by

2nd turbine .

by each engines, dia of cylinders,


stroke ,RPM and normal H.P.

b)If steam turbines are used their

Two steam turbines

H.P. No.& exhaust pressure.

Make

Triveni

Size

290 mm

BHP

600 each

each

Inlet pr & Temp.= 18-21


kgf/cm2

10

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

= 320
15C
Ex. Pressure 0.95 kg/cm2
c) Type Reduction Ratio & Length
each

Enclosed gear box with

of teeth open red.gear train.

Turbine reduction ratio.


i) 8.7:1 ii)20:1 iii)7:1
gear teeth 204, pinion

teeth 29
RPM input (prime mover)
7000 RPM and reduction
Ratio RPM out put (mill)
5.7 (1224:1)

6. IMBIBITION
a)State whether water used

Hot water used

is hot/cold and arrangements

Automatic Bolounge type

provided for measuring & weighing.


per trip

weighing scale 1.2 M.T.


with recording counter.

b)State the imbibitions scheme followed.

11

compound Imbibitions.

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

II .CLARIFICATION PLANT

7. MEASUREMENT AND WEIGHMENT OF RAW JUICE

a) Weighing equipment
steam State No.& type and weighing capacity
Bolougne type

Automatic

juice per charge of each tank in qtls and


qtls

weighing scale of 30

arrangement capacity
recording

per trip with


counter.
8. JUICE HEATERS

State Nos, type & heating surface(m2)


Five Nos., H.S.170 m2
(each)
H.S of each whether working on vapour,
working with steam, Ist & II
steam purpose for which each is used.
4Nos

Body vapour of quad.


are inter-changeable and

are
used for R.J.& S .J and
1No. for clear juice
heating.

12

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

1No.VLJH of 240 m2
H.S. with
I.D./O.D = 42/45 mm, L
= 4 m,
At 4th evaporator body
but not
at 5th evaporator body

9. JUICE SULPHITATION STATION

State No.,type gross and


sulphitor

One No spurger type juice

working capacity in cubic meter

Gross capacity:20.97m3

of each together with circulation

working capacity 10.0 m3

arrangement

Dia. -2.378 m

10. SETTLERS

State No. & working capacity


clarifier)

One No.444(Rapidorr

In cubic meter of each in case of

dia.7.32 m, height 6.10 m i.e


13

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

continuous settlers, mention


cap.

24ft x20ft total juice holding

Dia, No. of compartments and.

2700 H.L four compartment.

Juice holding cap.in cubic m

11. SULPHUR DIOXIDE GAS PLANT

a) Sulphur furnace
State type and No. of furnaces
0.60

Two Nos. continuous type


m2 tray area.one for juice

and tray area in sq mtr for each.


and

one for syrup and also can


be
used each for juice and
syrup,
provision for sulpher
melting
steam jacket type melter.
.

One sulphur furnace is

having
waste heat recovery system
b)Air Compressors

14

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

State No. and type capacity in


m3/hr.Air

One No.1 kg/cm2 600

Cubic mtr displacement per inch and


sulphitor

displacement for juice

Delivery pressure.
1kg/cm2g

One No.200m3/hr &


For syrup sulphiter.
2 Nos.2.3 m3/min., 7kg/cm2

for
Instrumentation & C/F
station
12. FILTERATION EQUIPMENT
a) Rotary vacuum filer
filters

Two Nos .rotary vacuum

Make Nos.and dia. Length of


area

One of 10ft x 20ft. filtering

each and filtering area


F.A.

57.6 m2 and 2nd of 8ft x 16ft


37.4 m2

13,MILK OF LIME PLANT

Give details of lime slaker

One rotary type lime slaker

Type,size,RPM etc

length:4.5m, dia:0.92m.

15

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

14. EVAPORATORS
a) State No.and H.S.area for
Tube

H.S.

No. of

each evaporator
ID/OD

(m2 )

Tube

With Dimension of Tubes dia


(mm)
Height of body and size of vapours
42/45

Vapour Cell 1300

5050

Height of body and size of vapours


pipe of each body
42/45

Vapour Cell 1100


Body (1)

4200

750

2725

42/45
Body ( II)

560

2036

Body ( iii)

440

1650

Body (IV)

440

1650

42/45
42/45
.
42/45
42/45

Body (V)spare 440


1650
Tube length 2.0 M

Details of save all and juice catcher.


external

Standard entrainment with


Catcher umbrella type.
16

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

Arrangement for drawing condensate


collecting well

under ground condensate

From vessels
15. SYRUP TREATMENT PLANT
a) Sulphiting Tanks:

One No Syrup sulphitor

State No.and working capacity


and

type working capacity 2.15 m3

In cubic meter and gross capacity

gross capacity 6.386 m3

State continuous/ intermittent type.


b)Filters : State type No.and filling

Nil

area in centimeter.

16. SYRUP AND SUGAR MELT STORAGE TANK

State No.and tanks and capacity in

Four Nos.of 170 m3 for syrup

cubic meter of each.


melt

and two Nos.of 120 m3 for sugar

17.MOLASSES STORAGE TANK(PROCESS)

State No.and tanks of capacity in


H.L

Total 9 Nos. tanks rectangular 100

Cubic meter of each

capacity each.

17

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

18. VACUUM PANS.


State Type and Nos. of

One No. 60 M.T.-Low Head calandria 900

Pan, State the normal strike

mm tube length.

Capacity in H.L.and total

Five Nos.40 MT each 1200 mm.

Heating surface in sq.mtr


each

Tube length each heating surface 185 m2

(Mechanical circulator if any,

Tube I.D.96 mm, of 40 M.T Capacity pan


Mechanical circulator provided
on C vacuum pan
Vacuum Gauges

i) Recording vacuum
ii)Controlling pan boiling

Nil

iii)Save All and juice catcher

Standard entrainment separator.


Umbrella type in each pan.

iv) Boosters if any

Nil.

19.CONDENSATION PLANT

a)Condensers: State No.type dia


jet

Six Nos.single water entry multi-

and height in centimeters.Also give

condenser for pan.

particulars of pan and evaporator

Two for evaporators

connected to each evaporator.

Dia 0.9 m,height : 1.22 m


18

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
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6 Nos.with automation of spray


Engg.
Panchkula Dia 0.9,height:0.96 m
each.

b) Condenser water pumps


State Nos .type, capacity in ltrs/hr
pumps.

6 Nos. Centrifugal type water

of each.
pans.

2 Nos. for evaporator and 4 Nos.for


Capacity:700 m3/hr (3 Nos,) 1000
m3/hr 2 Nos , 450 m3/hr,Head - 17

m each
delivery of all five pumps inter
Connected with the common
header.

c)Spray pumps: State No type and


capacity in cubic meters,
2000 m3/hr,100 H.P/1440 rpm,Head
10 m (1No)
1600 m3 /hr,75 H.P/1440 rpm 1No Head
10 m
d) Spray Pond: State No.and type
nozzles.

One spray pond volute type 300

19

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

of nozzles

20.CRYSTALLIZERS

State Nos.of crystallizers of such

One No.U.-shaped air cooled cry.of

Type(open or closed jacketed and


shaped

450 H.L capacity and three Nos. U-

For each cry.give the normal M/C


2Nos.

air cooled cry.of 320 H.Lfor AM/C,

Capacity type of M/C cooled and


Nos

U shaped air cooled cry.for B M/C, 5

Cooling surface in sq,m of coils


crys.for

U shaped water cooled moving coil

If any type of cooling coils.

320 H.L. cap.each for CM/C.Cooling


Surface in each cry.is 44 sq.m.

21. SEED CRYSTALLIZER

a) Seed Crystallizers
seed

One No open air cooled for dry

b)Nos. and capacity

Nil

c)Give detail of heating arrangement

No heating arrangement

in pug mil
d) Vacuum crystallizers

Three vacuum crystallizers of 275


20

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
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H.L.capacity.

22. CENTRIFUGAL MACHINES

State, type and Nos of machine

2 Nos.Batch Type fully automatic

used as fore worker and after

1250kg/ charge WIL make

Worker separately for each of


Buckau

8.Nos. continuous machine (make


wolf

M/C and mention separately


their bascket dia and height in

2.No.NK-1100-CFW

mm,RPM and type of drive i.e

2 Nos.SC-1100 KT-CFW

belt

2 No.SC-1100 KT-CAW

Water or electrical whether

1 Nos.SC-1100 KT-BFW

annully
Operated semi automatically or

1 No.NK.1100 CAW

Fully automatic.

1 No. SC-1100 CAW & BFW


1 No. SC 1100 BFW
1 No NK-1100 BFW

21

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
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23. SUGAR DRIER

State Nos.and type(e.g.granular

3 Nos.Grass hopper sugar drier No.2&3

Grass hopper)
& cold

provided with drying arrangement(hot


by blower)
1.

2.

Width

1.52m

1.52m

Length

12.92m

8.88m

Tray

tray

multi tray

1.52m
10.12m
multi tray

24 .SUGAR GRADER

State type, size and No. of decks


four

One No.vibrating type sugar grader of

Sugar melter

decks 15 tonnes capacity/hr,5width x


15length

25. BOILERS (STEAM & POWER


PLANT)
22

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

a) Boilers State No.type and


Make

2 Nos.bent tube water tube boilers

Make

Walchandnagar

For boiler its working Pressure (in


H.S.850

Working pressure: 21kg/cm2,


m 2 steam.

Kg/cm2.)
heating surface( Indian

Generating capacity 22 ton/hr super

Rating)steam

heated steam

Generating capacity in kg/hr grate

temp.315 deg.calcius.

Area for bagasse and coal in sq.m.


Super heater heating surface and
soot

heating surface,78 sqm, coil type

Details of soot blower


controlled

blower, steam operated hand


type.

b)Feed water treatment give


Delhi

One DM Plant of M/s Watcon, New

particulars of arrangement if any


water,feeding

for de-mineralizing the hard

for softening or otherwise heating

to boiler.

the feed water entering boilers.


c)Economisers and feed water heaters
23

Two Nos.coil type 400 M2 each

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
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Volume I: Instructions to Bidders

give particular stating type and heating


surface.
d)Air heater

Two Nos. HSA, 502 m2 each.

State accumulators No.type

Nil.

and capacity.
e) State if bricks or steel and give

One M.S.chimney self supported

diameter and height also type of

Height 30m, dia 3 m.

draught(forced,induced ,natural),
ft3/min

Induced Draught fan 100000

capacity of Induced and forced

H.P.=200, fan rpm 750

draught fans.

Temp. flue gas = 180 deg.C


Type : Radial curve blades

(Backward
Draught) = 100 mm
F.D Fan air displacement =35000
ft3/m
Motor H.P.=75 rpm 1440
25. Bailing press

Nil.

26. POWER PLANT

a) State No. of prime movers


set of Cummins

Two Nos.Diesel Generation


Cummins make

24

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

stating for each


1) The purpose for which it is used and
to
its make

320KVA,160 KVA 1No.each


generate power for the Plant

1) If any turbine is used state its type.


stage

One 1500 KW rating multi

No.of stages and steam condition

Turbine inlet pressure

of input and out put

18 -21kg/cm2 (32015C and


exhaust pressure
to 0.94 kg/cm2

b)State No.of electrical generators


stating for each
1) D.C. or AC

AC

11)Voltage and make

440 volts

111) Out put in KW

1500 KW

1V) Purpose for which is used


Lighting only or development of

Light and power both

power in factory.
V) If AC power factor No.of phase
50 HZ

0.95 power factor 3 phase

And frequency
VI) Maximum demand in KW

1450 KW in season

25

Installation, Operation and Maintenance of a Co-Gen Plant


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During season and off season.

212 KW (250KVA)

General

27.MAKE OF PLANT
State name and make or principal

M/s Prem Heavy Engg. Works


Pvt.Ltd,

Maker of machinery

Meerut.(U.P.)

28. FINALMOLASSES STROAGE TANK


State No.type and capacity

M.S.Tanks 2 Nos.

of each tank
each.

cylindrical 45000 qtls capacity

29.EFFLUENT DISPOSAL
Give particulars of arrangement
Treatment Plant

1.No. Mechanical Effluent


of 1200 M3/day

Provided for disposal of factory


effluent
process

capacity : Activated sludge type


2.Nos Wet scrubber tray type.

30.CONTROL INSTRUMENT AT BOILER


Number and specification

1. Single element control system


2.Temp.scanners.
26

Installation, Operation and Maintenance of a Co-Gen Plant


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Volume I: Instructions to Bidders

3.Steam Flow Meter


4.Feed Water Flow Meters
31.DETAIL OF MACHINERY IN WORKSHOP
a)State Nos. of Lathes and their size

4 Nos

b) Nos. of shaping machine and size


18

6 Meter,3 m,2m,1-1/2 m one


stroke

c)No.of planner machine and their size

One

d) No.of coupola its capacity and size.

Nil.

e) Other machinery in work shop


hacksaw.pedastral

Drill,power
grinder.

32.SUGAR BAGS CLOSING MACHINE/ SUGAR HANDLING


SYSTEM
Sugar bags stiching machine

3 Nos.make Stichwell, 2 Nos

Sugar cillo
sugar with

100 ton for M and 80 ton for S


Automatic Sugar weighing scale

make
Power Built .
33. SUGAR GODOWN
Sugar Godown

4 Nos.equal capacity
Length : 87.55 m
Width : 21.55 m
Height : 10 m
Capacity : 70000 bags (100 kg/bag)
27

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

I hereby declare that all the details given in this return are true to the best of
my knowledge and belief.

Chief Chemist

Chief Engineer

Managing Director

The Palwal Cooperative Sugar Mills Ltd, Palwal (Haryana)


Details of Buildings
Sl No. Name of Building

Covered Year of
Value
2
Area in M Construction
in Rs

condition/
class of

construction
1. Main Factory Building

7194.00

1983-85

5644897/-

2.Tech.Office Building

187.25.

1983-85

246327/-

3.Canteen

160.60

1983-85

193819/-

136.60

1983-85

134440/-

5.General Toilets

59.00

1983-85

65633/-

6.Workshop

250.90 1983-85

232094/-

Building

4.Lime & sulpher Godown

7. General Store

320.60

1983-85

218714/-

8.Admin.Block

382.65

1983-85

744373/-

9.Time & Security Office

78.00

1983-85

68503/-

10.Electric Room

30.00

1983-85

28450/-

1991.00

1983-85

1445050/-

11.Sugar Godown No.1

28

Good

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

12.Sugar Godown No.2

1991.00

1987-88

2195756/-

13.Sugar Godown No.3

1991.00

1988-89

2950728/-

14.Sugar Godown No.4

1991.00

2001-02

5929033/-

15. Cane Office Buiding

406.70

2001-02

2188488/-

CHIEF ENGINEER

SDE(CIVIL)

Technical flow of last 12 years

29

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

30

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

THE PALWAL COOP. SUGAR MILLS LTD., PALWAL


CANE AREA PRODUCTION YIELD AND CANE AVAILIABILITY PER ACRE FOR
THE LAST 15 YEARS
YEAR

AREA
IN
ACRS

PRODUCTION
LAKH QTLS.

YIELD
PER
ACRE
IN
QTLS

CANE
CRUSHED
IN LAC
QTLS.

DRAWL/ACRS
IN QTLS.

1999-2000

20010

32.00

160

19.35

97

2000-2001

23806

43.00

180

29.76

125

2001-2002

28500

51.40

180

29.09

102

2002-2003

26986

36.00

134

22.89

85

2003-2004

18250

32.00

175

22.18

122

2004-2005

14101

25.40

180

16.57

118

2005-2006

15500

27.00

174

19.03

123

2006-07

19144

31.70

165

26.61

138

2007-08

18737

29.00

155

25.11

133

2008-09

10007

16.00

160

10.80

107

2009-10

5022

9.00

180

6.03

119

2010-11

8840

16.00

181

11.75

132

2011-12

14735

25.00

170

20.95

2012-13

17360

23.50

135

19.35

2013-14

13600

25.00

185

19.20

31

Installation, Operation and Maintenance of a Co-Gen Plant


at Palwal Co-operative Sugar Mills Ltd. on BOOT basis
Request for Proposal Document
Volume I: Instructions to Bidders

For any Query please contact Chief Engineer, Dy. Chief


Engineer Regarding the plant, Cane Manager regarding
the Cane area and cane availability, Chief Chemist, Dy.
Chief Chemist regarding the process, Chief Account
Officer regarding the Finance position and Dy. Tech.
Advisor Sh. S.B. Agnihotri for the whole project.

32

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