Output Summary

Released to the following HTRI Member Company:

Petrofac Ltd
Windows User
Xace 7.2 16/11/2015 10:39 SN: 00489-787359767
Treated Water Cooler (E-3502)
Yibal Khuff Project
Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow
No Data Check Messages.
See Runtime Message Report for Warning Messages.
Process Conditions Outside Tubeside
Fluid name
Fluid condition Sens. Gas
Total flow rate (kg/s) 410.415
Weight fraction vapor, In/Out 1.0000 1.0000 0.0000
Temperature, In/Out (Deg C) 50.00 74.61 119.00
Skin temperature, Min/Max (Deg C) 57.70 107.30 58.83
Pressure, Inlet/Outlet (kPa) 101.33 101.22 270.00
Pressure drop, Total/Allow (Pa) (kPa) 118.51 0.00 109.53
Midpoint velocity (m/s) 7.49
- In/Out (m/s) 1.42
Heat transfer safety factor (--) 1.0000
Fouling (m2-K/W) 0.000000
Exchanger Performance
Outside film coef (W/m2-K) 52.41 Actual U (W/m2-K)
Tubeside film coef (W/m2-K) 7051.1 Required U (W/m2-K)
Clean coef (W/m2-K) 38.636 Area (m2)
Hot regime Sens. Liquid Overdesign (%)
Cold regime Sens. Gas Tube Geometry
EMTD (Deg C) 22.6 Tube type
Duty (MegaWatts) 10.182 Tube OD (mm)
Unit Geometry Tube ID (mm)
Bays in parallel per unit 2 Length (m)
Bundles parallel per bay 2 Area ratio(out/in) (--)
Extended area (m2) 10724 Layout
Bare area (m2) 517.08 Trans pitch (mm)
Bundle width (m) 2.902 Long pitch (mm)
Nozzle Inlet Outlet Number of passes (--)
Number (--) 2 2 Number of rows (--)
Diameter (mm) 102.26 102.26 Tubecount (--)
Velocity (m/s) 0.74 0.71 Tubecount Odd/Even (--)
R-V-SQ (kg/m-s2) 585.70 565.14 Material
Pressure drop (kPa) 0.322 0.198 Fin Geometry
Fan Geometry Type
No/bay (--) 2 Fins/length (fin/meter)
Fan ring type 30 deg Fin root (mm)
Diameter (m) 3.659 Height (mm)
Ratio, Fan/bundle face area (--) 0.4026 Base thickness (mm)
Driver power (kW) 23.07 Over fin (mm)
Tip clearance (mm) 18.295 Efficiency (%)
Efficiency (%) 65.000 Area ratio (fin/bare) (--)
Airside Velocities Actual Standard Material Aluminum 1100-annealed
Face (m/s) 3.60 3.27 Thermal Resistance, %
Maximum (m/s) 7.35 6.68 Air
Flow (100 m3/min) 225.41 204.97 Tube
Velocity pressure (Pa) 43.66 Fouling
Bundle pressure drop (Pa) 115.89 Metal
Bundle flow fraction (--) 1.000 Bond
Bundle 97.79 Airside Pressure Drop, % Louvers
Ground clearance 0.00 Fan guard 0.00 Hail screen
Fan ring 2.21 Fan area blockage 0.00 Steam coil
 Page 1

SI Units

Tubeside

Sens. Liquid
52.100
0.0000
60.00
113.01
160.47
50.000
1.38
1.43
1.0000
0.000000

38.636
42.061
10724
-8.14
ube Geometry
High-finned
25.400
21.770
9.000
24.596
Staggered
63.500
54.991
8
4
180
45 / 45
Incoloy 825
Fin Geometry
Circular
394.0
 26.600
15.275
0.600
57.150
81.9
21.081
Aluminum 1100-annealed
rmal Resistance, %
73.72
13.48
0.00
12.81
0.00
0.00
0.00
0.00
Basic Weight Calculation

Tube OD 25.400
Tube thickness 1.815
Tube Length 9000
No. of Rows 4
No. of Passes 8
No. of Rows per Bundle 180
No. of Bundle/Bay 2
No. of Bays 2
Fin Type Extruded
Fin weight / m 1.2
Nozzle ID Inlet 102.26
Nozzle OD Inlet 114.3
Nozzle Thickness Inlet 6.02
Nozzle Qty/Bundle Inlet 2
Nozzle ID Outlet 102.26
Nozzle OD Outlet 114.3
Nozzle Thickness Outlet 6.02
Nozzle Qty/Bundle Outlet 2
V&D / MP Conn OD 60.325
V&D / MP Conn tk 7.1195
V&D / MP Conn Qty 2
Fan Dia 3.659

Header weights

Header Depth Stationary 120

Header Depth Floating 100
Tube/Plug sheet thickness 25
Top/Bott sheet thickness 12
End plate thickness 12
Pass part/Stay plate thick 12

Tube weight 6840.802

Fin total weight 7776
Header weight
Header wt. calc

Header width
Header Height
Tube/Plug sheet wt.