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CALCULATION NOTE

SAFETY ELEMENTS

C 11/16/2009 ISSUE FOR INFORMATION MDI/ MAP JPA/ PAL GPA


B 2/3/2009 ISSUE FOR INFORMATION MDI/ MAP JPA/ PAL GPA
A 3/1/2005 ISSUE FOR INFORMATION JPA GPA GPA

598075119.xls
REV DATE DESCRIPTION BY CHK. APPR.

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RELIEF VALVE
RELIEF VALVES CALCULATION EQUATIONS

GAS RELIEF (API 520 5.6) - US Customary Units

Critical Flow

(1)

(2)

(8)

Subcritical Flow

(12)

LIQUID RELIEF (API 520 5.8) - US Customary Units (with ASME Capacity Certification)

(28)

(30)

(31)

LIQUID RELIEF (API 520 5.9) - US Customary Units (without ASME Capacity Certification)

(38)

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RELIEF VALVE
RELIEF VALVES CALCULATION EQUATIONS

FIRE (API 521 5.15) - US Customary Units


Gases, Vapours or Super-critical Fluids

Liquid (adequate drainage/ firefighting)

C1=21000 (6)

Liquid (Non adequate drainage/ firefighting)

C2=34500 (7)

ORIFICE & VALVE SIZE RESUME (API 526)

Orifice Area API 526


[in2] 1x2 1½x2 1½x3 2x3 3x4 3x6 4x6 6x8 6x10 8x10
- 0.000
D 0.110 * * *
E 0.196 * * *
F 0.307 * *
G 0.503 * *
H 0.785 * *
J 1.287 * *
K 1.838 * *
L 2.853 * *
M 3.600 *
N 4.340 *
P 6.380 *
Q 11.05 *
R 16.00 * *
T 26.00 *

FIRE VENTING REQUIREMENTS (API 2000 4.3) - English Units

PUMPING IN/OUT VENTING REQUIREMENTS (API 2000 4.3)

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RELIEF VALVE
RELIEF VALVES CALCULATION EQUATIONS

PUMPING IN/OUT VENTING REQUIREMENTS (API 2000 4.3) - Cont.

THEORETICAL VENTING CAPACITY (API 2000 4.6)

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RELIEF VALVE
RELIEF VALVES CALCULATION EQUATIONS

TUBE RUPTURE (Crane - Flow of Fluids - Technical Paper No. 410 M)

Liquids

Gases or Vapours

Perry 6th Ed - Eq 5-23

HYDRAULIC EXPANSION (API 521 5.14) - US Customary Units

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RELIEF VALVE
RELIEF VALVES CALCULATION EQUATIONS

TWO-PHASE LIQUID/ VAPOR RELIEF (API 520 ANNEX C)

C.2.2. - US Customary Units

(C.12)

(C.15)

(C.16)

(C.17)

(C.20)

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RELIEF VALVE
RELIEF VALVES CALCULATION EQUATIONS

TWO-PHASE LIQUID/ VAPOR RELIEF (API 520 ANNEX C)

C.2.3. - US Customary Units

(C.30) (C.32)

(C.35)

(C.36) (C.38)

(C.39) (C.40)

(C.41)

(C.42)

(C.45)

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RELIEF VALVE TAG Nº PSV-xxxxx
GAS RELIEF VALVE SIZING

Service Description

REQUIRED AREA SIZE (API 520)


Set Pressure Ps barg 10
Overpressure % 10
Upstream Relieving Pressure P1 barg 11.00
Back Pressure Pb, P2 barg 0
Required Relief Flow W kg/h 304
Molecular Weight M 21
Relieving Temperature @ Inlet T °C 25
Compressibility Factor @ Inlet Z 0.89
Specific Heats Ratio (Cp/Cv) k 1.4
Percent of Gauge Back Pressure Pb/Ps % 0.0
Coefficient C Fig 32 356
Capacity Correction Factor Kb Fig 30 1.00
Combination Correction Factor Kc 1
Discharge Coefficient Kd 0.62
Critical Flow Pressure Pcf barg 5.33
Gas Flow Type Critical
Back to Upstream Pressure Ratio r P1/P2 0.084
Subcritical Flow coefficient F2 Fig 35 -
Required Effective Discharge Area A in2 0.083

VALVE & ORIFICE SIZE (API 526)


Valves Quantity 1
Required Effective Discharge Area 0.083
Minimum Orifice D
Orifice Selected Minimum
Discharge Area in2 0.110
Rating / Required 1.325
Valve Size
Type of Valve Considered Conventional

RATING CONDITIONS
Rating Relief Flow W kg/h 403

NOTES

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RELIEF VALVE TAG Nº PSV-xxxxx
LIQUID RELIEF VALVE SIZING

Service Description

REQUIRED AREA SIZE (API 520)


Set Pressure Ps barg 17.24
Overpressure % 10
Upstream Relieving Pressure P1 barg 18.96
Back Pressure Pb, P2 barg 3.45
Required Relief Flow Q kg/h 368100
Relieving Temperature @ Inlet T °C 50
Density G kg/m3 900
Viscosity m cP 396.8
Percent of Gauge Back Pressure Pb/Ps % 20.0
Reynolds Number R 4525
Viscosity Correction Factor by R Kv' Fig 37 0.964
Viscosity Correction Factor Kv Iterate 0.964
Combination Correction Factor Kc 0.90
Discharge Coefficient Kd 0.65
Back Pressure Correction Factor Kw Fig 31 0.97
Capacity Certificaction Yes
Overpressure Correction Factor Kp Fig 38 0.60
Required Effective Discharge Area A in2 5.449

VALVE & ORIFICE SIZE (API 526)


Valves Quantity 1
Required Effective Discharge Area 5.449
Minimum Orifice P
Orifice Selected Minimum
Discharge Area in2 6.380
Rating / Required 1.171
Valve Size
Type of Valve Considered Balanced

RATING CONDITIONS
Rating Relief Flow W kg/h 431027

NOTES

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RELIEF VALVE TAG Nº PSV-xxxxx
GAS - LIQUID RELIEF VALVE SIZING

Service Description

REQUIRED AREA SIZE (API 520) GAS LIQUID


Set Pressure Ps barg 7.00 7.00
Overpressure % 21 10
Upstream Relieving Pressure P1 barg 8.47 7.70
Back Pressure Pb, P2 barg 0.5 0.5
Required Relief Flow W kg/h 16500 593750
Molecular Weight M 20.0 -
Relieving Temperature @ Inlet T °C 150.0 150.0
Compressibility Factor @ Inlet Z 0.982 -
Specific Heats Ratio (Cp/Cv) k 1.25 -
Density G kg/m3 - 950.0
Viscosity m cP - 500
Percent of Gauge Back Pressure Pb/Ps % 7.1 7.1
Coefficient C Fig 32 342 -
Capacity Correction Factor Kb Fig 30 1.00 -
Combination Correction Factor Kc 1 1
Discharge Coefficient Kd 0.975 0.65
Critical Flow Pressure Pcf barg 4.25 -
Gas Flow Type Critical -
Back to Upstream Pressure Ratio r P1/P2 0.160 -
Subcritical Flow coefficient F2 Fig 35 - -
Reynolds Number R - 2869
Viscosity Correction Factor by R Kv' Fig 37 - 0.953
Viscosity Correction Factor Kv Iterate - 0.953
Back Pressure Correction Factor Kw Fig 31 - 1.00
Capacity Certificaction - Yes
Overpressure Correction Factor Kp Fig 38 - 0.60
Required Effective Discharge Area A in2 4.843 11.144

VALVE & ORIFICE SIZE (API 526)


Valves Quantity 1
Required Effective Discharge Area 15.988
Minimum Orifice T
Orifice Selected Minimum
Discharge Area in2 26.000
Rating / Required 1.626
Valve Size
Type of Valve Considered Conventional

RATING CONDITIONS
Rating Relief Flow W kg/h 992418

NOTES

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RELIEF VALVE TAG Nº PSV-xxxxx
GAS - LIQUID RELIEF VALVE SIZING

Service Description

REQUIRED AREA SIZE (API 520) GAS LIQUID


Set Pressure Ps barg 4.14 4.14
Overpressure % 10 10
Upstream Relieving Pressure P1 barg 4.55 4.55
Back Pressure Pb, P2 barg 1.03 1.03
Required Relief Flow W kg/h 16500 200060
Molecular Weight M 20.0 -
Relieving Temperature @ Inlet T °C 93.3 93.3
Compressibility Factor @ Inlet Z 0.982 -
Specific Heats Ratio (Cp/Cv) k 1.25 -
Specific Volume @ 90% of P1 u9 m3/kg 0.02265
Specific Volume @ P1 u0 m3/kg 0.01945
Omega Parameter w 1.48
Critical Pressure Ratio hc 0.66
Flow Type Critical
Mass Flux G kg/sm2 2885.38
Density r kg/m3 - 950.0
Viscosity m cP - 2
Percent of Gauge Back Pressure Pb/Ps % 25.0 25.0
Coefficient C Fig 32 342 -
Capacity Correction Factor Kb Fig 30 1.00 -
Combination Correction Factor Kc 1 1
Discharge Coefficient Kd 0.85
Reynolds Number R - 241688
Viscosity Correction Factor by R Kv' Fig 37 - 1.000
Viscosity Correction Factor Kv Iterate - 1.000
Required Effective Discharge Area A in2 38.018

VALVE & ORIFICE SIZE (API 526)


Valves Quantity 2
Required Effective Discharge Area 19.009
Minimum Orifice T
Orifice Selected Minimum
Discharge Area in2 26.000
Rating / Required 1.368
Valve Size
Type of Valve Considered Conventional

RATING CONDITIONS
Rating Relief Flow W kg/h 296207

NOTES

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RELIEF VALVE TAG Nº PSV-xxxxx
GAS - LIQUID RELIEF VALVE SIZING

Service Description

REQUIRED AREA SIZE (API 520) LIQUID


Set Pressure Ps barg 17.9
Overpressure % 10.0
Upstream Relieving Pressure P1 barg 19.7
Back Pressure (Pa) Pb, P2 barg 0.7
Saturated Pressure @ T Psat barg 6.4
Required Relief Flow W kg/h 11612.0
Relieving Temperature @ Inlet T °C 93.3
Liquid Density @ 90% of Psat r9 kg/m3 262.7
Liquid Density @ P1 r0 kg/m3 511.3
Viscosity @ P1 m cP 3.0
Omega Parameter ws 8.52
Transition Saturation Pressure Ratio hst 0.94
Subcooling Region High Subcooling Region
Flow Type Critical
Transition Saturation Pressure Ratio hs 0.36
Critical Pressure Ratio hc 0.36
Subcritical Pressure Ratio ha 0.08
Mass Flux G kg/sm2 36905.8
Percent of Gauge Back Pressure Pb/Ps % 3.8
Combination Correction Factor Kc 1
Discharge Coefficient Kd 0.65
Reynolds Number R 86065.1
Viscosity Correction Factor by R Kv' Fig 37 1.00
Viscosity Correction Factor Kv Iterate 1.00
Back Pressure Correction Factor Kb Fig C.3 1.00
Capacity Certificaction Yes
Overpressure Correction Factor Kp Fig 38 0.60
Required Effective Discharge Area A in2 0.208

VALVE & ORIFICE SIZE (API 526)


Valves Quantity 1
Required Effective Discharge Area 0.208
Minimum Orifice F
Orifice Selected Minimum
Discharge Area in2 0.307
Rating / Required 1.473
Valve Size
Type of Valve Considered Conventional

RATING CONDITIONS
Rating Relief Flow W kg/h 17107

NOTES

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RELIEF VALVE TAG Nº PSV-xxxxx
GAS - LIQUID RELIEF VALVE SIZING

Service Description

REQUIRED AREA SIZE (API 520) GAS HC AQUEOUS


Set Pressure Ps barg 13.00 13.00 13.00
Overpressure % 10 10 10
Upstream Relieving Pressure P1 barg 14.30 14.30 14.30
Back Pressure Pb, P2 barg 0.5 0.5 0.5
Required Relief Flow W kg/h 4513 16457.2 150485
Molecular Weight M 18.2 - -
Relieving Temperature @ Inlet T °C 50.0 50.0 50.0
Compressibility Factor @ Inlet Z 0.984 - -
Specific Heats Ratio (Cp/Cv) k 1.27 - -
Density G kg/m3 - 906.5 996.2
Viscosity m cP - 838 1
Percent of Gauge Back Pressure Pb/Ps % 3.8 3.8 3.8
Coefficient C Fig 32 344 - -
Capacity Correction Factor Kb Fig 30 1.00 - -
Combination Correction Factor Kc 1 1 1
Discharge Coefficient Kd 0.975 0.65 0.65
Critical Flow Pressure Pcf barg 7.43 - -
Gas Flow Type Critical - -
Back to Upstream Pressure Ratio r P1/P2 0.099 - -
Subcritical Flow coefficient F2 Fig 35 - - -
Reynolds Number R - 128 1576017
Viscosity Correction Factor by R Kv' Fig 37 - 0.673 1.000
Viscosity Correction Factor Kv Iterate - 0.673 1.000
Back Pressure Correction Factor Kw Fig 31 - 1.00 1.00
Capacity Certificaction - Yes Yes
Overpressure Correction Factor Kp Fig 38 - 0.60 0.60
Required Effective Discharge Area A in2 0.748 0.323 1.899

VALVE & ORIFICE SIZE (API 526)


Valves Quantity 1
Required Effective Discharge Area 2.970
Minimum Orifice M
Orifice Selected Minimum
Discharge Area in2 3.600
Rating / Required 1.212
Valve Size
Type of Valve Considered Conventional

RATING CONDITIONS
Rating Relief Flow W kg/h 207807

NOTES

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RELIEF VALVE TAG Nº PSV-xxxxx
GAS RELIEF VALVE SIZING

Service Description

REQUIRED AREA SIZE (API 520) STEAM GAS


Set Pressure Ps barg 5.17 5.17
Overpressure % 10 10
Upstream Relieving Pressure P1 barg 5.69 5.69
Back Pressure Pb, P2 barg 0 0
Required Relief Flow W kg/h 24260 2651
Molecular Weight M 65 337.0
Weighted Molecular Weight 71
Relieving Temperature @ Inlet T °C 75 727.0
Compressibility Factor @ Inlet Z 0.84 0.847
Specific Heats Ratio (Cp/Cv) k 1.09 1.05
Percent of Gauge Back Pressure Pb/Ps % 0.0 0.0
Coefficient C Fig 32 326 321
Capacity Correction Factor Kb Fig 30 1.00 1.00
Combination Correction Factor Kc 0.9 0.9
Discharge Coefficient Kd 0.62 0.62
Critical Flow Pressure Pcf barg 2.92 2.98
Gas Flow Type Critical Critical
Back to Upstream Pressure Ratio r P1/P2 0.151 0.151
Subcritical Flow coefficient F2 Fig 35 - -
Required Effective Discharge Area A in2 8.611 0.713

VALVE & ORIFICE SIZE (API 526)


Valves Quantity 1
Required Effective Discharge Area 9.324
Minimum Orifice Q
Orifice Selected Minimum
Discharge Area in2 11.050
Rating / Required 1.185
Valve Size
Type of Valve Considered Conventional

RATING CONDITIONS
Rating Relief Flow W kg/h 31891

NOTES

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RELIEF VALVE TAG Nº PSV-xxxxx
LIQUID RELIEF VALVE SIZING

Service Description

REQUIRED AREA SIZE (API 520) AQUEOUS HC


Set Pressure Ps barg 7.00 7.00
Overpressure % 10 10
Upstream Relieving Pressure P1 barg 7.70 7.70
Back Pressure Pb, P2 barg 1 1
Required Relief Flow Q kg/h 15000 15000
Relieving Temperature @ Inlet T °C 70.0 70.0
Density G kg/m3 950.0 950.0
Viscosity m cP 500 500
Percent of Gauge Back Pressure Pb/Ps % 14.3 14.3
Reynolds Number R 417 417
Viscosity Correction Factor by R Kv' Fig 37 0.851 0.851
Viscosity Correction Factor Kv Iterate 0.851 0.851
Combination Correction Factor Kc 1 1
Discharge Coefficient Kd 0.65 0.65
Back Pressure Correction Factor Kw Fig 31 1.00 1.00
Capacity Certificaction Yes Yes
Overpressure Correction Factor Kp Fig 38 0.60 0.60
Required Effective Discharge Area A 0.327 0.327

VALVE & ORIFICE SIZE (API 526)


Valves Quantity 1
Required Effective Discharge Area 0.654
Minimum Orifice H
Orifice Selected Minimum
Discharge Area in2 0.785
Rating Relief Flow kg/h 36027
Rating / Required 1.201
Valve Size
Type of Valve Considered Balanced

RATING CONDITIONS
Rating Relief Flow W kg/h 36027

NOTES

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WET SURFACE FIRE FLOW CALCULATION

Service Description

VESSEL WETTED SURFACES


Section Type Phase Diam L / H LL1 LL2 Surf 1 Surf 2
[V/H] [1 / 2] [mm] [mm] [mm] [mm] [m2] [m2]
Shell 1 Vertical 1 610 1300 500 1000 1.0 0.0
Shell 2 Horizontal 2 0 0 0 0 0.0 #DIV/0!
Shell 3 Horizontal 2 0 0 0 0 0.0 #DIV/0!
Head 1 Horizontal 1 0 - 500 0 #DIV/0! 0.0
Head 2 Horizontal 2 0 - 0 0 0.0 #DIV/0!
Head 3 Horizontal 2 0 - 0 0 0.0 #DIV/0!
Head 4 Vertical - 0.0 0.0
Total Wetted Surface 1.0 0.0

REQUIRED RELIEF LOAD API 521


Insulation Thickness t 0 0 in
Insulation Thermal Conductivity k 0.1 0.1 W/mK
Relieving Temperature T 593 593 ºC
Environmental Factor F 1.000 1.000
Adequate Drainage & Firefighting Equipment Yes Yes
Heat Absorption Q 150133 0 kJ/h
Heat of Vaporization l 1733 116 kJ/kg
Required Relief Flow W 87 0 kg/h

Horizontal Vertical
LL2

LL1

NOTES

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AIR COOLER/CONDENSER FIRE FLOW CALCULATION

Service Description

AIRCOOLER WETTED SURFACES API 521


Tube External Diameter OD 1 in
Tube Lenght L 6 m
Bay with W 2.5 m
Total Tube Number Nt 150
Air Cooler Service Gas Cooling
- -
- -

- -
- -

Total Surface for Fire Calculation A 71.8 m2

WET Fire
REQUIRED RELIEF LOAD API 521
Adequate Drainage & Firefighting Equipment Yes
Heat Absorption Q 0 kJ/h
Heat of Vaporization l 116 kJ/kg
Required Relief Flow W 0 kg/h

DRY Fire - (Note 1)


REQUIRED RELIEF LOAD API 521
Normal Operating Pressure Pn 6 barg
Normal Operating Temperature Tn 40 ºC
Upstream Relieving Pressure P1 14 barg
Relieving Temperature T1 397.1 ºC
Specific Heats Ratio (Cp/Cv) k 1.1
Vessel Wall Temperature Tw 593.3 ºC
Molecular Weight M 19.0
Unwetted Surface Factor F' 0.0067
Required Relief Flow W 1383 kg/h
Required Relief Flow (F': 0.010) W 2071 kg/h
Required Relief Flow (F': 0.045) W 9317 kg/h

NOTES

1. - According to API 521 - item 5.15.7.2 Gas cooling service


It is not necessary to consider the bare area of air-cooled exchangers in gas-cooling service in the
calculation of fire loads, since there is no associated vapour generation and the tubes are likely to fail
due to overheating.
This design criteria should be re-evaluated on each case.

598075119.xls
due to overheating.
This design criteria should be re-evaluated on each case.

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RELIEF VALVE TAG Nº PSV-xxxxx
DRY SURFACE FIRE FLOW CALCULATION

Service Description

DRY SURFACES
Section Diameter L/H Surface
[mm] [mm] [m2]
Shell 1 600 1300 2.45
Shell 2 0 0 0.00
Shell 3 0 0 0.00
Head 1 1525 - 2.52
Head 2 1525 - 2.52
Head 3 0 - 0.00
Head 4 0 - 0.00
Total Dry Surface 7.49

REQUIRED RELIEF LOAD API 521


Normal Operating Pressure Pn 5 barg
Normal Operating Temperature Tn 25 ºC
Upstream Relieving Pressure P1 10 barg
Relieving Temperature T1 272.8 ºC
Specific Heats Ratio (Cp/Cv) k 1.1
Vessel Wall Temperature Tw 593.3 ºC
Molecular Weight M 21.0
Unwetted Surface Factor F' 0.0141
Required Relief Flow (F': calculated) W 304 kg/h
Required Relief Flow (F': 0.01) W 216 kg/h
Required Relief Flow (F': 0.045) W 970 kg/h

NOTES

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RELIEF VALVE TAG Nº PSV-xxxxx
HYDRAULIC EXPANSION FLOW CALCULATION

Service Description

REQUIRED RELIEF LOAD API 521


Cubical Expansion Coefficient an 1/K 0.001
Total Heat Transfer Rate f kJ/h 200000
Density d kg/m3 1000
Specific Heat c J/kgK 4184
Requires Relief Flow q kg/h 47.87

NOTES

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RELIEF VALVE TAG Nº PSV-xxxxx
TUBE RUPTURE FLOW CALCULATION

Service Description

REQUIRED RELIEF LOAD API 521


Relief Fluid State Gas
Operation Pressure (HP Side) Phigh barg 20
Set Pressure (LP Side) Pset barg 12
Density (HP Side) r kg/m3 15.53
Specific Heats Ratio (Cp/Cv) (HP Side) k 1.30
Critical Flow Pressure Pcf barg 10.45
Pressure Ratio r 0.6764
Inside Tube / Pipe Diameter ID in 0.75
Discharge Coefficient C 0.60
Compressibility Coefficient Y 0.8979
Required Relief Flow W kg/h 5081

Check for:
- Cold liquid flow vaporization (extra capacity required) (API 5.19.3)
- Hot vapor flow condensation (less capacity required) (API 5.19.3)
- Gas flow autorefrigeration (API 5.19.3) HP Temp [ºC] 50
LP Temp [ºC] 22.1
- Need of PSV (API 5.19.2)
- Flow increase capacity of low pressure side (API 5.19.5)
- Storage decrease from high pressure side (API 5.19.5)

NOTES

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API 2000 RELIEF VENT REQUIREMENTS

Service Description

TANK DESIGN
Diameter D m 9
Height H m 5
Liquid Height HLL m 4.5
Set Pressure Ps mmca 44
Design Pressure mmca 50
Overpressure OP % 14
Set Vacuum Pv mmca 22
Design Vacuum mmca 25
Overvacuum OV % 14

VENTING REQUIREMENTS
Flash Point Tf °C 50
Boiling Point Tb °C 150
Volume V m3 318
Outbreathing Wob airSm3/h 34 P
Inbreathing Wib airSm3/h 57 V
Pumping In Wpi airSm3/h 42 P
Pumping Out Wpo airSm3/h 32 V
Orifice Blow Diameter ID in 2
Vessel Pressure P barg 5
Vessel Temperature T ºC 30
Molecular Weight M 22
Specific Heats Ratio (Cp/Cv) k 1.3
Gas Blow by Wbb airSm3/h 4230 P
Inside Drain Diameter ID in 3
Maximum Drain Out Wd m3/h 93 V

FIRE RELIEF REQUIREMENTS API 2000 - 4.3


Molecular Weight M 18
Relieving Temperature T °C 100
Insulation Thickness t in 0
Insulation Thermal Conductivity k W/mK 0.01
Environmental Factor F 1.00
Wetted Surface A m2 127
Heat Input Q kJ/h 11672613
Latent Heat L kJ/kg 2275
Required Vent Capacity Wf airSm3/h 6044 P

ESTIMATED CAPACITY RELIEF API 2000 - 4.6


Molecular Weight M 29
Relieving Temperature T °C 15
Compressibility Factor Z 1
Specific Heats Ratio (Cp/Cv) k 1.4
Safety Element Diameter ID in 20
Pressure Capacity Relief Flow W Sm3/h 10330 P
Vacuum Capacity Relief Flow W Sm3/h 7296 V

NOTES

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