Case Name: 21Unit 232,223-Case High H2S-Bubble Cap.

hsc
Company Name Not Available
Bedford, MA Unit Set: Project JTB1
USA
Date/Time: Fri Sep 06 10:09:27 2019

Heat Exchanger: 232-E9003

CONNECTIONS

Tube Side Shell Side

Inlet Outlet Inlet Outlet
Name 585 Name ToSump Name MP Steam Name MP Steam Condensate
From Op. 232-T9001 To Op. Stage 21 From Op. MP Steam @Main To Op.MP Steam Condensate @Main
Op. Type Tower Op. Type Separator Op. Type Material Stream Op. Type Material Stream
Temp 352.50 F Temp 368.72 F Temp 500.00 F Temp 490.69 F

PARAMETERS

Heat Exchanger Model: Calculated By the Column

Tube Side DeltaP: 0.0000 psi Shell Side DeltaP: 0.0000 psi Passes: ---
UA: 3.169e+004 Btu/F-hr Tolerance: 1.0000e-04
Tube Side Data Shell Side Data
Heat Transfer Coeff --- Heat Transfer Coeff ---
Tube Pressure Drop 0.00 psi Shell Pressure Drop 0.00 psi
Fouling 0.00000 C-h-m2/kJ Fouling 0.00000 C-h-m2/kJ
Tube Length 19.69 ft Shell Passes 1
Tube O.D. 20.00 mm Shell Series 1
Tube Thickness 2.0000 mm Shell Parallel 1
Tube Pitch 50.0000 mm Baffle Type Single
Orientation Horizontal Baffle Cut(%Area) 20.00
Passes Per Shell 2 Baffle Orientation Horizontal
Tubes Per Shell 160 Spacing 800.0000 mm
Layout Angle Triangular (30 degrees) Diameter 739.0488 mm
TEMA Type AE L Area 649.26 ft2

SPECS
Spec Value Curr Value Rel Error Active Estimate
Reboiler Heat Balance 0.0000 MMBtu/hr 2.498e-004 MMBtu/hr 5.516e-005 On Off
Reboiler UA --- 3.169e+004 Btu/F-hr --- Off Off

Detailed Specifications
Reboiler Heat Balance
Type: Duty Pass: Error Spec Value: 0.0000 MMBtu/hr
Reboiler UA
Type: UA Pass: Overall Spec Value: ---

User Variables

RATING

Sizing
Overall Data
Configuration
# of Shells in Series 1 Tube Passes per Shell 2 Elevation (Base) 0.0000 ft
# of Shells in Parallel 1 Exchange Orientation Horizontal First Tube Pass Flow Direction Counter
TEMA Type: A E L
Calculated Information
Shell HT Coeff --- Tube HT Coeff ---
Overall U 48.81 Btu/hr-ft2-F Overall UA 3.169e+004 Btu/F-hr
Shell DP 0.0000 psi Tube DP 0.0000 psi
Shell Vol per Shell 80.24 ft3 Tube Vol per Shell 6.816 ft3
HT Area per Shell 649.3 ft2
Shell Data
Shell and Tube Bundle
Shell Diameter Tube Pitch Shell Fouling
739.0 50.00 0.0000
(mm) (mm) (C-h-m2/kJ)
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Licensed to: Company Name Not Available
 Case Name: 21Unit 232,223-Case High H2S-Bubble Cap.hsc
Company Name Not Available
Bedford, MA Unit Set: Project JTB1
USA
Date/Time: Fri Sep 06 10:09:27 2019

Heat Exchanger: 232-E9003 (continued)

# of Tubes per Shell 160 Tube Layout Angle Triangular (30 degrees)
Shell Baffles
Shell Baffle Type Single Shell Baffle Orientation Horizontal
Baffle Cut (%Area) 20.00 Baffle Spacing 800.0 mm
Tube Data
Dimensions
OD ID Tube Thickness Tube Length
20.00 16.00 2.000 19.69
(mm) (mm) (mm) (ft)
Tube Properties
Tube Fouling Thermal Cond. Wall Cp Wall Density
0.0000 26.00 --- ---
(C-h-m2/kJ) (Btu/hr-ft-F) (Btu/lb-F) (lb/ft3)

Nozzle Parameters
Base Elevation Relative to Ground Level 0.0000 ft
585 MP Steam ToSump
Diameter (ft) 0.1640 0.1640 0.1640
Elevation (Base) (ft) 0.0000 0.0000 0.0000
Elevation (Ground) (ft) 0.0000 0.0000 0.0000
Elevation (% of Height) (%) 0.00 0.00 0.00
MP Steam Condensate
Diameter (ft) 0.1640
Elevation (Base) (ft) 0.0000
Elevation (Ground) (ft) 0.0000
Elevation (% of Height) (%) 0.00

CONDITIONS
Name 585 MP Steam ToSump MP Steam Condensate
Vapour 0.0000 1.0000 0.5639 0.2346
Temperature (F) 352.4960 500.0000 368.7211 490.6933
Pressure (psig) 92.4400 600.0000 92.4400 600.0000
Molar Flow (MMSCFD) 6.1439 4.0000 6.1439 4.0000
Mass Flow (lb/hr) 64797.0778 7912.5703 64797.0778 7912.5703
Std Ideal Liq Vol Flow (barrel/day) 5878.5401 542.8894 5878.5401 542.8894
Molar Enthalpy (kJ/kgmole) -9.189e+004 -2.357e+005 -7.627e+004 -2.597e+005
Molar Entropy (Btu/lbmole-F) 25.38 38.24 33.67 27.40
Heat Flow (MMBtu/hr) -2.6651e+01 -4.4503e+01 -2.2123e+01 -4.9031e+01

PROPERTIES
Name 585 MP Steam ToSump MP Steam Condensate
Molecular Weight 96.05 18.02 96.05 18.02
Molar Density (lbmole/ft3) 0.3852 7.019e-002 2.433e-002 0.2801
Mass Density (lb/ft3) 37.00 1.265 2.337 5.046
Act. Volume Flow (ft3/s) 0.4864 1.738 7.702 0.4356
Mass Enthalpy (Btu/lb) -411.3 -5624 -341.4 -6197
Mass Entropy (Btu/lb-F) 0.2643 2.123 0.3506 1.521
Heat Capacity (Btu/lbmole-F) 63.03 10.38 56.04 20.82
Mass Heat Capacity (Btu/lb-F) 0.6562 0.5764 0.5834 1.156
LHV Molar Basis (Std) (Btu/MMSCF) 4.711e+009 0.0000 4.711e+009 0.0000
HHV Molar Basis (Std) (Btu/MMSCF) 5.003e+009 4.646e+007 5.003e+009 4.646e+007
HHV Mass Basis (Std) (Btu/lb) 1.977e+004 978.7 1.977e+004 978.7
CO2 Loading --- --- --- ---
CO2 Apparent Mole Conc. (lbmole/ft3) 1.727e-013 --- --- ---
CO2 Apparent Wt. Conc. (kgmol/kg) 4.668e-015 --- --- ---
LHV Mass Basis (Std) (Btu/lb) 1.861e+004 0.0000 1.861e+004 0.0000
Phase Fraction [Vol. Basis] --- 1.000 0.5289 0.2346
Phase Fraction [Mass Basis] 0.0000 1.000 0.5245 0.2346
Phase Fraction [Act. Vol. Basis] 0.0000 1.000 0.9702 0.9216
Mass Exergy (Btu/lb) 30.87 449.1 54.43 200.0
Partial Pressure of CO2 (psig) -14.70 -14.70 -14.70 -14.70
Cost Based on Flow (Cost/s) 0.0000 0.0000 0.0000 0.0000
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 Case Name: 21Unit 232,223-Case High H2S-Bubble Cap.hsc
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Bedford, MA Unit Set: Project JTB1
USA
Date/Time: Fri Sep 06 10:09:27 2019

Heat Exchanger: 232-E9003 (continued)

PROPERTIES
Name 585 MP Steam ToSump MP Steam Condensate
Act. Gas Flow (ACT_m3/h) --- 177.2 761.7 40.92
Avg. Liq. Density (lbmole/ft3) 0.4906 3.458 0.4906 3.458
Specific Heat (Btu/lbmole-F) 63.03 10.38 56.04 20.82
Std. Gas Flow (STD_m3/h) 7235 4711 7235 4711
Std. Ideal Liq. Mass Density (kg/m3) 754.8 998.0 754.8 998.0
Act. Liq. Flow (ft3/s) 0.4864 --- 0.2295 3.417e-002
Z Factor --- 0.8503 --- ---
Watson K 11.60 --- 11.60 ---
User Property --- --- --- ---
Partial Pressure of H2S (psig) -14.70 -14.70 -14.70 -14.70
Cp/(Cp - R) 1.033 1.236 1.037 1.105
Cp/Cv 1.033 1.540 1.039 1.048
Heat of Vap. (Btu/MSCF) 4.013e+004 3.517e+004 4.013e+004 3.517e+004
Kinematic Viscosity (cSt) 0.2212 0.8861 --- ---
Liq. Mass Density (Std. Cond) (kg/m3) 764.1 1015 764.1 1015
Liq. Vol. Flow (Std. Cond) (barrel/day) 5807 533.9 5807 533.9
Liquid Fraction 1.000 0.0000 0.4361 0.7654
Molar Volume (ft3/lbmole) 2.596 14.25 41.10 3.570
Mass Heat of Vap. (Btu/lb) 158.5 740.7 158.5 740.7
Phase Fraction [Molar Basis] 0.0000 1.0000 0.5639 0.2346
Surface Tension (lbf/ft) 5.407e-004 --- 5.610e-004 1.712e-003
Thermal Conductivity (Btu/hr-ft-F) 4.236e-002 2.898e-002 --- ---
Viscosity (cP) 0.1311 1.795e-002 --- ---
Cv (Semi-Ideal) (Btu/lbmole-F) 61.05 8.399 54.05 18.84
Mass Cv (Semi-Ideal) (Btu/lb-F) 0.6356 0.4662 0.5628 1.046
Cv (Btu/lbmole-F) 61.05 6.742 53.92 19.87
Mass Cv (Btu/lb-F) 0.6356 0.3742 0.5613 1.103
Cv (Ent. Method) (Btu/lbmole-F) --- --- --- ---
Mass Cv (Ent. Method) (Btu/lb-F) --- --- --- ---
Cp/Cv (Ent. Method) --- --- --- ---
Reid VP at 37.8 C (psig) -8.349 --- -8.349 ---
True VP at 37.8 C (psig) -8.083 --- -8.083 ---
Liq. Vol. Flow - Sum(Std. Cond) (ft3/s) 0.3773 3.469e-002 0.3775 3.469e-002
Viscosity Index -45.22 --- -55.39 ---

DETAILS

Overall/Detailed Performance
Duty: 4.529e+00 MMBtu/hr UA Curv. Error: 0.00e-01 Btu/F-hr
Heat Leak: --- Hot Pinch Temp: 500.0 F
Heat Loss: --- Cold Pinch Temp: 368.7 F
UA: 3.169e+04 Btu/F-hr Ft Factor: ---
Min. Approach: 131.3 F Uncorrected Lmtd: 143.3 F
Lmtd: 142.9 F

TABLES

Shell Side - Overall Phase

Temperature Pressure Heat Flow Enthalpy
(F) (psig) (MMBtu/hr) (kJ/kgmole)
490.69 600.00 0.00 -259654.90
500.00 600.00 4.53 -235673.76
UA Molar Vap Frac Mass Vap Frac Heat of Vap.
(Btu/F-hr) (Btu/MSCF)
0.00 0.2346 0.2346 ---
0.00 1.0000 1.0000 ---

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Licensed to: Company Name Not Available
 Case Name: 21Unit 232,223-Case High H2S-Bubble Cap.hsc
Company Name Not Available
Bedford, MA Unit Set: Project JTB1
USA
Date/Time: Fri Sep 06 10:09:27 2019

Heat Exchanger: 232-E9003 (continued)

Shell Side - Vapour Phase
Mass Flow Molecular Wt Density Mass Sp Heat Viscosity Thermal Cond
(lb/hr) (lb/ft3) (Btu/lb-F) (cP) (Btu/hr-ft-F)
1856.53 18.02 1.28 0.58 0.02 0.03
7912.57 18.02 1.26 0.58 0.02 0.03
Std Gas Flow Z Factor Pseudo Pc Pseudo Tc Pseudo Zc Pseudo Omega
(STD_m3/h) (psig) (F)
1105.26 0.85 3193.54 705.47 0.26 0.34
4710.64 0.85 3193.54 705.47 0.26 0.34

Shell Side - Light Liquid Phase

Mass Flow Density Mass Sp Heat Viscosity Thermal Cond Surface Tens
(lb/hr) (lb/ft3) (Btu/lb-F) (cP) (Btu/hr-ft-F) (lbf/ft)
--- --- --- --- --- ---
--- --- --- --- --- ---
Molecular Wt Sp Gravity Pseudo Pc Pseudo Tc Pseudo Zc Pseudo Omega
(psig) (F)
--- --- --- --- --- ---
--- --- --- --- --- ---

Shell Side - Heavy Liquid Phase

Mass Flow Density Mass Sp Heat Viscosity Thermal Cond Surface Tens
(lb/hr) (lb/ft3) (Btu/lb-F) (cP) (Btu/hr-ft-F) (lbf/ft)
6056.04 49.23 1.33 0.11 0.35 0.00
--- --- --- --- --- ---
Molecular Wt Sp Gravity Pseudo Pc Pseudo Tc Pseudo Zc Pseudo Omega
(psig) (F)
18.02 0.79 3193.54 705.47 0.26 0.34
--- --- --- --- --- ---

Shell Side - Mixed Liquid

Mass Flow Density Mass Sp Heat Viscosity Thermal Cond Surface Tens
(lb/hr) (lb/ft3) (Btu/lb-F) (cP) (Btu/hr-ft-F) (lbf/ft)
6056.04 49.23 1.33 0.11 0.35 ---
--- --- --- --- --- ---
Molecular Wt Sp Gravity Pseudo Pc Pseudo Tc Pseudo Zc Pseudo Omega
(psig) (F)
18.02 0.79 3193.54 705.47 0.26 0.34
--- --- --- --- --- ---

Tube Side - Overall Phase

Temperature Pressure Heat Flow Enthalpy
(F) (psig) (MMBtu/hr) (kJ/kgmole)
334.74 92.44 0.00 -91886.83
368.72 92.44 4.53 -76274.66
UA Molar Vap Frac Mass Vap Frac Heat of Vap.
(Btu/F-hr) (Btu/MSCF)
0.00 0.1160 0.0988 ---
0.00 0.5638 0.5245 ---

Tube Side - Vapour Phase

Mass Flow Molecular Wt Density Mass Sp Heat Viscosity Thermal Cond
(lb/hr) (lb/ft3) (Btu/lb-F) (cP) (Btu/hr-ft-F)
6403.10 81.83 1.19 0.50 0.01 0.01
33984.42 89.34 1.26 0.52 0.01 0.02
Std Gas Flow Z Factor Pseudo Pc Pseudo Tc Pseudo Zc Pseudo Omega
(STD_m3/h) (psig) (F)
839.16 0.86 536.12 475.76 0.27 0.25
4079.47 0.85 519.09 518.39 0.27 0.28
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Licensed to: Company Name Not Available
 Case Name: 21Unit 232,223-Case High H2S-Bubble Cap.hsc
Company Name Not Available
Bedford, MA Unit Set: Project JTB1
USA
Date/Time: Fri Sep 06 10:09:27 2019

Heat Exchanger: 232-E9003 (continued)

Tube Side - Light Liquid Phase
Mass Flow Density Mass Sp Heat Viscosity Thermal Cond Surface Tens
(lb/hr) (lb/ft3) (Btu/lb-F) (cP) (Btu/hr-ft-F) (lbf/ft)
58394.90 38.13 0.63 0.15 0.05 0.00
30813.58 37.29 0.66 0.14 0.05 0.00
Molecular Wt Sp Gravity Pseudo Pc Pseudo Tc Pseudo Zc Pseudo Omega
(psig) (F)
97.92 0.61 489.07 552.79 0.27 0.31
104.72 0.60 462.77 576.77 0.26 0.33

Tube Side - Heavy Liquid Phase

Mass Flow Density Mass Sp Heat Viscosity Thermal Cond Surface Tens
(lb/hr) (lb/ft3) (Btu/lb-F) (cP) (Btu/hr-ft-F) (lbf/ft)
--- --- --- --- --- ---
--- --- --- --- --- ---
Molecular Wt Sp Gravity Pseudo Pc Pseudo Tc Pseudo Zc Pseudo Omega
(psig) (F)
--- --- --- --- --- ---
--- --- --- --- --- ---

Tube Side - Mixed Liquid

Mass Flow Density Mass Sp Heat Viscosity Thermal Cond Surface Tens
(lb/hr) (lb/ft3) (Btu/lb-F) (cP) (Btu/hr-ft-F) (lbf/ft)
58394.90 38.13 0.63 0.15 0.05 ---
30813.58 37.29 0.66 0.14 0.05 ---
Molecular Wt Sp Gravity Pseudo Pc Pseudo Tc Pseudo Zc Pseudo Omega
(psig) (F)
97.92 0.61 489.07 552.79 0.27 0.31
104.72 0.60 462.77 576.77 0.26 0.33

---

600.0

Tube Side
500.0 Shell Side
Pressure (psig)

400.0

300.0

200.0

100.0

0.0
320.0 340.0 360.0 380.0 400.0 420.0 440.0 460.0 480.0 500.0

Temperature (F)
DYNAMICS

Basic Model
Model Parameters
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 Case Name: 21Unit 232,223-Case High H2S-Bubble Cap.hsc
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Bedford, MA Unit Set: Project JTB1
USA
Date/Time: Fri Sep 06 10:09:27 2019

Heat Exchanger: 232-E9003 (continued)

Model Parameters
Tube Volume (ft3) 3.531 Shell UA (lb/hr) ---
Shell Volume (ft3) 3.531 Tube UA (lb/hr) ---
Elevation (ft) 0.0000 Minimum Flow Scale Factor 0.0000
Overall UA (Btu/F-hr) 3.169e+004

Summary
Shell Duty: --- Tube Duty: ---

Pressure Flow Specifications

Shell Side Specification

Delta P (psi) 0.0000 Active k lb/s/sqrt(psia-lb/ft3) --- Not Active

Tube Side Specifications

Delta P (psi) 0.0000 Active k lb/s/sqrt(psia-lb/ft3) --- Not Active

Holdup

Shell Holdup
Phase Accumulation Moles Volume
(MMSCFD) (kgmole) (ft3)
Vapour 0.0000 0.0000 0.0000
Liquid 0.0000 0.0000 0.0000
Aqueous 0.0000 0.0000 0.0000
Total 0.0000 0.0000 0.0000
Tube Holdup
Phase Accumulation Moles Volume
(MMSCFD) (kgmole) (ft3)
Vapour 0.0000 0.0000 0.0000
Liquid 0.0000 0.0000 0.0000
Aqueous 0.0000 0.0000 0.0000
Total 0.0000 0.0000 0.0000
NOTES

HTFS

Exchanger Design and Rating

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