DIAMOND PROJECT

Unit / Area Name : 017 Discipline : Mechanical_Static

Document No. : 017-T1-ME-DAS-259 Rev. No.: 1 Size: A4

PROJECT: DIAMOND
AARTI INDUSTRIES LIMITED
DAHEJ, GUJARAT

DOCUMENT TITLE
MECHANICAL DATA SHEET FOR DRAIN TANK (5ST-0307)

PROJECT NUMBER
017

1 21-Sep-2018 Issued for Enquiry MS JD SS

0 14-Sep-2018 Issued for Enquiry MS AB SS
P0 29-Aug-2018 Issued for Review MS JD SS
A 20-Aug-2018 Issued for IDC MS LS SS
Prepared Checked Approved Approved
Rev. Revision By By By By
Description
No. Date
L&T Technology Services AIL
Disclaimer:
The contents of this document are the sole and exclusive property of L&T Technology Services Ltd. This may not be disclosed to any third party,
copied or reproduced in any form or used for any purpose, other than the purpose for which they were provided, without the permission of L&T
Technology Services Ltd.
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 DIAMOND PROJECT

Document No. : 017-T1-ME-DAS-259 Rev. No.: 1 Rev. Date: 21-Sep-2018

MECHANICAL DATA SHEET FOR DRAIN TANK (5ST-0307)
REV
1 GENERAL INFORMATION
2 ITEM NO 5ST-0307 NO. REQUIRED 1

3 TYPE CYLINDRICAL HORIZONTAL GROSS CAPACITY (m3) 33.51

4 SERVICE SO3 100% / 25% , OLEUM 25% WORKING CAPACITY (m3) 25.00

5 DESIGN DATA
6 DESIGN CODE ASME SECTION VIII DIV.1 EDITION 2017 CODE STAMP NA

7 SHELL JACKET / LIMPET COIL INTERNAL COIL

8 DIAMETER (mm) 2000 NA NA

9 LENGTH (mm) 10000 NA NA

10 ORIENTATION HORIZONTAL NA NA

11 SHELL THICKNESS (mm) AS PER SKETCH NA NA

12 DISHED HEAD TYPE 2:1 ELLIPSOIDAL NA NA

13 DISHED HEAD THICKNESS Min./Nominal (mm) AS PER SKETCH NA NA

14 DISHED HEAD TYPE BOTTOM 2:1 ELLIPSOIDAL NA NA

15 DISHED HEAD THICKNESS BOTTOM Min./Nominal (mm) AS PER SKETCH NA NA

16 TYPE OF SUPPORT SADDLE SUPPORTED NA NA

17 SPECIFIC GRAVITY OF FLUID 1.84 NA NA

18 DESIGN PRESSURE bar(g) 1.961 NA NA

19 OPERATING PRESSURE bar(g) 0.196 NA NA

20 DESIGN TEMPERATURE - MIN. / MAX. (°C) 5.6 / 45 NA NA

21 OPERATING TEMPERATURE (°C) AMBIENT / 36 NA NA

22 MAWP bar(g) - NA NA

23 MDMT (°C) 5.6 NA NA

24 TEST PRESSURE bar(g) AS PER CODE NA NA

25 RADIOGRAPHY FULL NA NA

26 JOINT EFFICIENCY SHELL / ENDS 1.0 / 1.0 NA NA

27 CORROSION ALLOWANCE (mm) 3 NA NA

28 MASS FLOW (kg/h) NA NA NA

29 DUTY (Kw) NA NA NA

30 WIND SPEED (m/s) & WIND DESIGN CODE NOTE - 4 NA NA

31 SEISMIC CODE NOTE - 5 NA NA

32 INSULATION NO NA NA

33 INSULATION THICKNESS (mm) - NA NA

34 INSPECTION WEIGHTS

1 35 POST WELD HEAT TREATMENT AS PER CODE ( IF APPLICABLE ) EMPTY WEIGHT (KG) 8100

1 36 IMPACT TEST AS PER CODE ( IF APPLICABLE ) TEST WEIGHT (KG) 41600

1 37 ULTRASONIC TEST AS PER CODE ( IF APPLICABLE ) OPERATING WEIGHT (KG) 69700

38 DP TEST / MP TEST YES PACKING WEIGHT (KG) NA

39 STRESS RELIEVING AS PER CODE ( IF APPLICABLE ) MOTOR WEIGHT (KG) NA

40 HYDROTEST YES - UG-99(b) AGITATOR WITH DRIVE ASSEMBLY WEIGHT (KG) NA

42 MATERIALS
43 SHELL SA-516 GR.70 BOLTS & NUTS (EXT) SA 193 GR B7 & SA 194 GR 2H (NOTE-23)

44 HEADS SA-516 GR.70 BOLTS & NUTS (INT) SA 193 GR B7 & SA 194 GR 2H
45 JACKET NA GASKETS SEE NOTE-14
46 NOZZLE NECKS ≤ 200 NB SA-106 Gr.B EXT. ATTCHMENTS SA-283 GR.C / SA-36
47 NOZZLE FLANGES SA-105 EARTHING BOSS SS 304
48 NOZZLE NECKS > 200 NB SA-516 GR.70 NAME PLATE SS 304

49 REINFORCING PAD SA-516 GR.70 LIFTING LUG / PAD SA-283 GR.C / SA-36 / SA-516 GR.70

50 GIRTH FLANGE NA FOUNDATION BOLT / ANCHOR BOLT SA 307 GR B (BY OTHERS)

SUPPORTS / PAD
51 SA 283 GR. C / SA-516 GR.70 STIFFENING RINGS / PAD NA

52 FITTINGS SA-234 WPB LIMPET COIL NA

53 INTERNALS CS NOZZLE FLANGE (ON LIMPET) NA

54 WELDED INTERNALS CS NOZZLE NECKS NA

55 INTERNAL & ACCESSORIES

56 TO BE FURNISHED AND INSTALLED BY SUPPLIER
57 DESCRIPTION ADDITIONAL INFO DESCRIPTION ADDITIONAL INFO

58 DEMISTER NA LADDER RUNGS INTERNAL NA

59 DEMISTER SUPPORT NA WEIR NA

60 BREATHER VALVE NA VORTEX BREAKER NA

61 INLET/OUTLET DISTRIBUTOR NA TRAY SUPPORT (RINGS-BARS) NA

62 INLET DEFLECTOR NA GROUNDING LUGS YES (2 NOS.)

63 INSULATION RINGS/SUPPORT NA INSULATION SUPPLY NA

64 L&P CLIPS-PADS YES SUPPORT (SADDLE / LUG / LEG / SKIRT) RCC SADDLE (NOTE-31)

65 PIPE SUPPORT CLIPS YES PLATFORM & LADDER NA

66 LIFTING LUG YES HEAT TRACING SUPPORT NA

67 NAME PLATE YES AGITATOR ALONG WITH DRIVE ASSEMBLY NA

68 DAVITS(MANWAY) YES
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ANCHOR BOLT YES
 DIAMOND PROJECT

Document No. : 017-T1-ME-DAS-259 Rev. No.: 1 Rev. Date: 21-Sep-2018

MECHANICAL DATA SHEET FOR DRAIN TANK (5ST-0307)
REV
1 NOZZLE SCHEDULE
NOM. RF PAD
SCH./ FLG. MIN. NOZ.
2 NOZ. NO SIZE SERVICE QTY FLG. STD FLG. TYPE (WIDTH) X REMARKS
(NB)
THK RATING PROJN. (mm)
THK. (mm)

3 N1 40 LIQUID SO3 TO TANKER 1 80 B16.5 150# WNRF 150 --

B16.47 Series
1 4 N2 800 PUMP MOUNTING 1 10 THK. 150# WNRF 250 150X10
B

5 N3 65 LIQ. SO3 DRAIN HEADER INLET 1 40 B16.5 150# WNRF 150 --

6 N4 40 OLEUM FROM REACTOR DRAIN 1 80 B16.5 150# WNRF 150 --

7 N5 80 OLEUM FROM FILTRATE TANK 1 40 B16.5 150# WNRF 200 45 x 10

8 N6 65 FROM OLEUM DRAIN HEADER 1 40 B16.5 150# WNRF 150 --

9 N7 50 PRESSURE TRANSMITTER 1 80 B16.5 150# WNRF 150 --

Comment on P0 ignored to
1 10 N8 100 LEVEL TRANSMITTER 1 40 B16.5 150# WNRF 200 45 x 10
match AIL project philosophy
Comment on P0 ignored to
1 11 N9 80 LEVEL SWITCH 1 80 B16.5 150# WNRF 150
match AIL project philosophy
12 N10 40 TEMPERATURE TRANSMITTER 1 80 B16.5 150# WNRF 150 --

13 N11 40 TEMPERATURE GAUGE 1 80 B16.5 150# WNRF 150 --

14 N12 25 SULPHURIC ACID 1 160 B16.5 150# WNRF 150 --

15 N13 65 VENT OUTLET 1 40 B16.5 150# WNRF 150 --

16 N14 40 SPARE 1 80 B16.5 150# WNRF 150 -- NOTE-E

17 N15 40 SAMPLE POINT 1 80 B16.5 150# WNRF 150 --

18 N16 40 SPARE (DRAIN) 1 80 B16.5 150# WNRF 150 -- NOTE-E (ON BOOT)

19 N17 40 SPARE 1 80 B16.5 150# WNRF 150 -- NOTE-E

1 20 M1 500 MANHOLE 1 10 THK. B16.5 150# WNRF 250 150 x 10 NOTE-E , F, G

21 S1 250 ID. BOOT 1 10 THK. - - - AS PER SKETCH 45 x 10

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24 Note A - Thermowell to bottom of vessel
25 Note B - Nozzle flange type may change later
26 Note C - Dip pipe shall have necessary support arrangement in order to minimize the Turbulence effect on Dip pipe from rotating agitators blades. Provide impingement
plate below dip pipe (whenever applicable).
27 Note D - Agitator mounting nozzle shall be designed considering the additional loads like Weight of Agitator, Motor and its Drive Assembly. Also the
28 applicable Dynamic loads shall be considered.
29 Note E - With Blind Flange, Gasket & Stud with Nuts.
30 Note F - With Davit
31 Note G - With Handle
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 DIAMOND PROJECT

Document No. : 017-T1-ME-DAS-259 Rev. No.: 1 Rev. Date: 21-Sep-2018

MECHANICAL DATA SHEET FOR DRAIN TANK (5ST-0307)
REV
1 NOTES
2 1) All dimensions shown are in mm unless otherwise noted.
3 2) To be confirm by Vendor.
4 3) NA= Not Applicable
5 4) Wind loads

6 As per MR.

7 5) Seismic loads
8 As per MR.

9 6) All Nozzle Neck upto 200NB shall be seamless.

10 7) Longitudinal weld seam of fabricated nozzle neck shall be 100% radiographed.
11 8) All nozzles upto 2" & below has provided 2 nos. 40wx6 thk. stiffener plate at 90° apart.
Indicated thicknesses in data sheet are minimum to be followed and shall not form the basis for quotation.
12 9)
Supplier shall check the thicknesses to satisfy the requirement of codes, standards, specifications and guarantee them on strength.
13 10) All sharp corners to be rounded off & ground to smooth finish.
14 11) All internal weld to be ground flush & external weld to be smoothen.
15 12) All material for shell, dish end, nozzles & flanges for pressure parts shall be supplied with test certificate.
16 13) Nozzle Reinforcement shall not be governed by Nozzle MAWP.
17 14) 3mm thk. Expanded PTFE as per ASME B 16.21 Latest Edition.
18 15) Painting (For CS External surface):
19 Surface preparation : SA 2-1/2 Copper Slag Blasting

20 Primer Coat : Epoxy Zinc Rich Primer with Activated Zinc (Avantgard-550) 70micron DFT, Hempel make.

21 16) When Dissimilar welds are performed intensive care & welding control shall be applied & detail welding data shall be noted in WPS & PQR.
22 17) All machined surfaces shall be check for surface defects by DP/MP test after machining.
23 18) Hydrotest shall be carried out by service gasket only.
24 19) Deleted
25 20) Bolt holes shall be straddle to principle horizontal & vertical centre line in elevation & the north south centre of plan, unless otherwise specified.
26 21) Nozzle flanges have 1/8" NPT test hole & shall be soap solution tested with air at 15 PSIG & holes closed.
27 22) Deleted
28 23) All CS/ LAS external bolting shall be HDG (Hot Dip Galvanised).
29 24) Weld Seams of Dish Ends shall be 100% radiographed after forming and heat treatment (if any).
30 25) All External attachments welded to the pressure part shall be same as pressure parts / equivalent material.
31 26) Deleted.
32 27) Internal Bolts & Nuts shall be provided with one Hexagonal Bolt, One hexagonal Nut, One Dome Headed Nut, Spring washer and Plain washer.
33 28) Provide 3 sets of Hard Copy Document & 1 set of soft copy Document with Equipment dispatch.
34 29) All vertical nozzle and Saddle shall be perpendicular to true horizontal centre line.
35 30) All Horizontal nozzle shall be parallel to true horizontal centre line.
36 31) Foundation bolt is in Vendors Scope.
37 32) PDS Ref. number - Datasheet and GAD - EP/ AILJ / 5 / GA - 405 by ENPRO Enviro. Tech and Engineers Pvt. Limited
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54 HOLD

55 1) Nozzle Elevation & Orientation.

56 2) Nozzle Size -N2, N8, Boot
57 3) Support height.
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 DIAMOND PROJECT

Document No. : 017-T1-ME-DAS-259 Rev. No.: 1 Rev. Date: 21-Sep-2018

MECHANICAL DATA SHEET FOR DRAIN TANK (5ST-0307)
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