CHECKLIST FOR PROJECT APPROVAL

INSTALLATION AND COMMISIONING OF AIR

VENTILATION & EXHAUST SYSTEM AT MICROLIDE , MPP-II AND MINI PLANT

A GENERAL GUIDELINES

1 Proposals to be sent by once a month (before 5th)

2 Proposals to be sent minimum five working days in advance

for review & discussions

B PART OF AOP YES NO N.A

√
Reason not in AOP Refer the proposal sheet
C PROPOSAL REQUIREMENTS CHECKLIST

1 Basic engineering work completed √

2 Excel format used for proposal √

3 Detailed project schedule including downtime requirement attached √

4 Facility / Equipment layout (present & proposed) attached √

5 Plot plan / Location plan (present & proposed) attached √

6 Updated investment allocation sheet attached √

7 Detailed cost breakup of all cost heads with backup for major items √

8 Payback calculations / operating plan requirements attached √

9 Project completion timeline aligned to latest operating plan √

10 Is timeline agreed by Engineering Department √

11 Is existing utility adequate for changes proposed √

12 Is new equipment / item required available as spare at other location √

13 Statutory approval requirements considered √

14 Formal approval from all concerned departments

User Department √

Quality Assurance Department √

Engineering Department √

Safety Department √
Others if any ……..……………… √
 CHECKLIST FOR PROJECT APPROVAL
Annexure-a
INSTALLATION AND COMMISIONING OF
AIR VENTILATION & EXHAUST SYSTEM AT MICROLIDE , MPP-II AND MINI PLANT

D PART OF AOP 2014 Yes No √

CAPACITY √
COST REDUCTION/EFFICIENCY
QUALITY(QA/QC)
SAFETY
ENVIRNOMENT
ASSET PRESERVATION
GENERAL INFRASTRUCTURE
CHEMICAL R&D

E PROJECT APPROVAL MATRIX YES NO N.A

1 Projects lower than $500 thousand will be approved by country Head TAPI India
operation unit manager.

Project between $500 thousand to $ 3 million will be approved by

2 SVP TAPI Technical operation. TAPI President

3 Project between $3 and $25 million will be approved by head of

TGO. Head of TGO

F ADDITIONAL PROJECT APPROVAL MATRIX YES NO N.A

Country operation manager is authorized to initiate additional

1 project up to $250 thousand, provided it does not exceed the Head TAPI India
framework limit.

2 Additional projects above $250 thousand must be approved by SVP TAPI President
TAPI technical operation

G UNUTILIZED BUDGET YES NO N.A

Unutilized budget may be reallocated for new use after being

1 presented to SVP TAPI technical operation for approval up to TAPI President
1 M$.

√
2 Above 1 M$ should be further approved by TGO CEO TGO CEO

H IMPACT ASSISMENT FOR NON APPROVAL

Verified By

Name: Mr Beni Mantri

Designation: Director

Project Manager: Mr.Anant Kadam

 3/9/2015

TEVA API INDIA LTD

PROJECT PROPOSAL

FOR

INSTALLATION AND COMMISIONING OF

AIR
VENTILATION & EXHAUST SYSTEM AT MICROLIDE , MPP-
II AND MINI PLANT
TEVA API INDA LTD

CONTENTS - INSTALLATION AND COMMISIONING OF

AIR
VENTILATION & EXHAUST SYSTEM AT MICROLIDE , MPP-II AND
MINI PLANT

1 Project Proposal

2 Project Budget
3 HVAC Cost
4 Mechanical Cost
5 Electrical Cost
6 Civil Cost
TEVA

TEVA API INDIA LTD.

INSTALLATION AND COMMISIONING OF

AIR VENTILATION & EXHAUST SYSTEM AT MICROLIDE , MPP-II
AND MINI PLANT

LOCATION : TEVA API INDIA LTD, GAJRAULA, INDIA

Objective : It is proposed to install new additional Ventilation and Exhaust system at MPP-2 and Microlide Process
areas and MINI plant. At present the ventilation air flow is insufficient and required number of air changes necessary
for the process area is not maintained. In order to achieve required air flow/ air changes these additional ventilation
and Exhaust air Units are proposed to be installed.

BUDGETED COST :
Completion Schedule
Sr. No DESCRIPTION (From the date of Remarks
US $ Approval)
Rs, Lacs Million

Air Ventilation and

1 Exhaust System 138.05 0.23 3 Months

Total Cost 138.05 0.23

NOTE

1 Cost is based upon the latest price trends & may vary by 10%

2 1US $=60.00 INR.

Teva
TEVA API INDIA LTD
2. TITLE : PROJECT BUDGET

PROJECT NAME:INSTALLATION AND COMMISIONING OF

AIR VENTILATION & EXHAUST SYSTEM AT MICROLIDE , MPP-II AND MINI PLANT

LOCATION : TEVA API INDIA LTD, GAJRAULA, INDIA

COST IN Cost In US $
S.NO DESCRIPTION LACS REMARKS
Million

1 HVAC Cost 113.47 0.189 Annexure - 1.1

2 Mechanical Cost 9.11 0.015 Annexure - 1.2

3 Electrical Cost 8.90 0.015 Annexure - 1.3

4 Civil Cost 11.84 0.020 Annexure - 1.4

Total 131.47 0.219

Contengencies @ 5% 6.57 0.011

Grand Total 138.05 0.230

Note :

US $ : Rs 60.00
Teva ANNEXURE - 1.1

TEVA API INDIA LTD

PROJECT NAME: INSTALLATION AND COMMISIONING OF AIR VENTILATION AND EXHAUST SYSTEM AT MICROLIDE, MPP-II PLANT AND MINI PLANT
1.1 HVAC COST
SUPPLY RATE ERECTION RATE
UNIT TOTAL
S.NO ITEM DESCRIPTION UNITS QTY UNIT TOTAL AMOUNT
TOTAL AMOUNT AMOUNT
RATE(Rs) (Rs) (LACS)
(Rs)
RATE(Rs)
VENTILATION AIR UNITS

Supply and Installation of Modular Double skin ventilation

air units made of 25+/-2 mm thick with PUF insulated
panels with 0.63 mm prepainted outer skins with
1 aluminium aerofoil design supply air damper suitable for
manual operation, pre filtersection with flange type 20
micron (EU 2) filters and 10(EU - 4) micron filters, blower
section with DIDW Centrifugal fan with motor.

VENT-001 OF 15000 CFM With 90 mm Static-

1.1 No's 1 530,000.00 530,000.00 25,000.00 25000.00 5.55
For Micrloide GF Area
VENT-002 OF 4000 CFM With 90 mm Static
1.2 No's 1 380,000.00 380,000.00 25,000.00 25000.00 4.05
For Microlide GF Area
VENT-003 OF 15000 CFM With 90 mm Static
1.3 For Microlide FF Area No's 1 530,000.00 530,000.00 25,000.00 25000.00 5.55

VENT-004 OF 3800 CFM With 90 mm Static

1.4 For Microlide FF Area No's 1 370,000.00 370,000.00 25,000.00 25000.00 3.95

VENT-005 OF 14000 CFM With 90 mm Static

1.5 No's 1 510,000.00 510,000.00 25,000.00 25000.00 5.35
For MPP-2 GF Area

1.6 VENT-006 OF 11000 CFM With 90 mm Static No's 1 470,000.00 470,000.00 25,000.00 25000.00 4.95
For Mini Plant Stream-I

1.7 VENT-007 OF 14000 CFM With 90 mm Static No's 1 510,000.00 510,000.00 25,000.00 25000.00 5.35
For Mini Plant Stream-II

1.8 VENT-008 OF 2500 CFM With 90 mm Static No's 1 350,000.00 350,000.00 25,000.00 25000.00 3.75
For Mini Plant-Hydrogenation Area

EXHAUST AIR UNITS

Supply and Installation of Modular Double skin exhaust air

units made of 25+/-2 mm thick with PUF insulated panels
2 with 0.63 mm prepainted outer skins with aluminium
aerofoil design return air damper suitable for manual
operation, pre filter section with flange type 20 micron
(EU 2) filters , blower section with fan and motor.

2.1 EXT-001 OF 15000 CFM With 90 mm Static- No's 1 410,000.00 410,000.00 25,000.00 25000.00 4.35
For Micrloide GF Area

2.2 EXT-002 OF 4000 CFM With 90 mm Static No's 1 300,000.00 300,000.00 25,000.00 25000.00 3.25
For Microlide GF Area

2.3 EXT-003 OF 15000 CFM With 90 mm Static No's 1 410,000.00 410,000.00 25,000.00 25000.00 4.35
For Microlide FF Area
EXT-004 OF 3800 CFM With 90 mm Static
2.4 No's 1 280,000.00 280,000.00 25,000.00 25000.00 3.05
For Microlide FF Area
EXT-005 OF 14000 CFM With 90 mm Static
2.5 No's 1 380,000.00 380,000.00 25,000.00 25000.00 4.05
For MPP-2 GF Area
EXT-006 OF 11000 CFM With 90 mm Static
2.6 No's 1 470,000.00 470,000.00 25,000.00 25000.00 4.95
For Mini Plant Stream-I
EXT-007 OF 14000 CFM With 90 mm Static
2.7 For Mini Plant Stream-II No's 1 510,000.00 510,000.00 25,000.00 25000.00 5.35

EXT-008 OF 2500 CFM With 90 mm Static

2.8 For Mini Plant-Hydrogenation Area No's 1 350,000.00 350,000.00 25,000.00 25000.00 3.75

GI DUCTING
 GI Ducting as per SMACNA & leakage test as per DW 142
HAVC with RTV sealant & 3 mm thk food grade quality
Neoprene Rubber gasket strips, GI nut-bolts etc. The
ducting shall include GI threaded supporting rods
3 ,bends,tees, elbows,Y piece, taper pieces, turning vanes,
reducer,expander, blind flanges etc.All MS parts should be
painted with two coats of red oxide and two coates of
black enamel paints , Ducting leak test shell be conducted
as per SMACNA guidline. (Measurment as per finished
surface only)

3.1 22 G(0.80 mm) Sq.Mts 1000 950.00 950000.00 170.00 170000.00 11.2
3.2 24 G(0.63 mm) Sq.Mts 1800 850.00 1530000.00 170.00 306000.00 18.36

SUPPLY & RETURN AIR DIFFUSERS

Supply and installation of aluminum powder coated

4
diffusers with collar dampers for supply air and Return Air
Sq.Mts 60 9,000.00 540000.0 1,500.00 90000.00 6.3
 FIRE DAMPERS
Supply and installation of 16G GI fire damper with fusible
5 link for the above air handling units Sq.Mts 12 10,000.00 120000.0 1,500.00 18000.00 1.38

MAGNAHELIC GUAGES WITH BOXES

Supply and installation of Magnahelic guages with GI

powder coated box with SS front cover, 2 nos of SS
pressure nozzles and 4 nos of SS screws for differential
6 pressure measurement between rooms. The scope No's 12 6,800.00 81,600.00 500.00 6,000.00 0.876
includes supply and connection of PU tubes with the SS
connectors in the rooms / walls as necessary and
calibration of the guages and pressure balancing

VALIDATION AND DOCUMENTATION

Validation and documentation of Ventilation and exhaust

7
units with the following Test and Documents

7.1 Air Velocity Check

7.2 Pressure Balancing of Area
7.3 AHU CFM Check
7.4 All necessary Test certificates
7.5 Supply of following documents

a Design Qualification
No's 1 375,000.00 375,000.00 - - 3.75
b Installation Qualification
c Operational Qualification
d Calibration Certificate (if any)

Drawings such as GA of Ventilation and exhaust Units,Duct

Routing,RCP Cutouts,Vent and Exhaust locations, anyother
e
required drawings by M/s Teva and submission of as built
drawings after the completion of work.

TOTAL COST IN LACS 113.466

Teva Annexure-1.2

TEVA API INDIA LTD

PROJECT NAME: INSTALLATION AND COMMISIONING OF AIR VENTILATION AND EXHAUST SYSTEM AT MICROLIDE, MPP-II AND MINI PLANT
1.2 MECHANICAL COST

SUPPLY RATE ERECTION RATE

UNIT TOTAL
S.NO ITEM DESCRIPTION UNITS QTY TOTAL AMOUNT
UNIT TOTAL
AMOUNT (LACS)
RATE(Rs) AMOUNT (Rs)
(Rs)
RATE(Rs)
Removal of the Existing Ducts at the service floor and
1 Sq.mts 600.00 - - 400.00 240,000.00 2.40
other areas to install the new GI ducting

Supply and Fabrication of Base frame for the Air

2 Tons 3.00 48,000.00 144,000.00 18,000.00 54,000.00 1.98
Ventillation and Exhaust Units

AHU SHED FOR MICROLIDE FIRST FLOOR

Supply and fabrication of the Structure for Placing the Air

3 Ventilation and Exhaust Units of Microlide First Floor at Tons 6.00 48,000.00 120,000.00 18,000.00 108,000.00 2.280
the Terrace area,Mini Plant at Office area(Terrace space)

Supply and fixing of the Sheets for the Shed of the AHU
4 Sq.mts 140 400.00 56,000.00 50.00 7,000.00 0.630
Service room
Application of anti corrosive paint and one coat of smoke
5 gray for the base frame of AHU and for the structural Rmts 650.00 200.00 130,000.00 80.00 52,000.00 1.82
steel of the shed

TOTAL COST IN LACS 9.11

 VANLAFAXINE IN EOU-II/II
VEN-I ( Block Dia)

RM L KG
Methanol 875
Sod. Methoxide 128.5 R-0620(3.0KL,SS)
PMPA 250 Reaction
Cyclohexanone 291.75
Glacial acid 225 MIN. VOL 875 Ltr
water 1500 MAX. VOL 3097 Ltr
Toluene 1750 TIME 28 Hrs

RM L KG R-0603(5.0 KL,SS-316)
Toluene 125 Reaction & workup
MIN. VOL 438 Ltr Toluene(L)
MAX. VOL 4847 Ltr 1125
TIME 24 Hrs

Filteration & Drying 809.5

ANFD-0601 Toluene for II-crop Rec.
TIME 30 Hrs 809.50316 L

YIELD 342.5 Kg
 VEN-II ( Block Dia)

RM L KG
THF 901.6 R-0602(1.5 KL,SSR) R-0602(1.5 KL,SSR)
BTFEE 322 Reaction & workup Reaction & workup
VEN-1 280 BTEE solution VEN-1 solution
MIN. VOL 318 L MIN. VOL 560 L
MAX. VOL 603 L MAX. VOL 762 L
TIME 4.5 Hrs TIME 10.5 Hrs

RM L KG R-NEW(3.0 KL,SSR) Considered

from
THF 560 Reaction Macrolide.
Sod. Borohydride 100.8
MIN. VOL 560 Ltr
MAX. VOL 1975 Ltr
TIME 27 Hrs
RM L KG
DI water 3967.6
Formic acid 363.44 R-0614,R-0615(5.0KL,SSR) 1684.95575
Toluene 1554 reaction & workup THF+DEE TO SRP(L)
Caustic lye(47%) 1120 R-0614/0615
Sod. Chloride 84 MIN. VOL 1120 Ltr
MAX. VOL 4745 Ltr AQ. LAYER TO ETP
TIME 30 Hrs 3502.9836 L

RM L KG R-0614,R-0615(5.0KL,SSR)
Formaline 95.2
Eno carbon 19.6 MIN. VOL 1174 Ltr
n-Heptane 2548 MAX. VOL 4511 Ltr
TIME 30 Hrs

Sparkler filter
SF-0501

12.0 KL,SSR(R-0618,R-0619)
RM L KG Distillation & Crystallisation 3304 L
Heptane 1736 Heptane to SRP
Water 840 MIN. VOL 440 Ltr 2363.3488 L
MAX. VOL 5547 Ltr Aqueous to ETP
TIME 48 Hrs

ANFD-0602(2.0 KL,SS) Heptane for recovery(L)

TIME 3 Hrs 817.6

YIELD 238 Kg

Stage Batch Size Yield Yield Lead Time No. of Total Equivale
Ratio per Batch Per output nt Final
Batch Month Qty

VEN-I 250 1.37 342.5 30 21 7124 6055

Ven-II 280 0.85 238 30 22 5141 5141
Teva Annexure-1.3
TEVA API INDIA LTD

PROJECT NAME: INSTALLATION AND COMMISIONING OF AIR VENTILATION AND EXHAUST SYSTEM AT MICROLIDE ,MPP-II AND MINI PLANT
1.3 ELECTRICAL COST
SUPPLY RATE ERECTION RATE
UNIT TOTAL
S.NO ITEM DESCRIPTION UNITS QTY UNIT TOTAL TOTAL AMOUNT
RATE(Rs) AMOUNT (Rs) AMOUNT (Rs) (LACS)
RATE(Rs)
EARTHPIT

Providing G.I. Earth station, with 40mm,dia.2500mm long

Galvanised iron pipe including construction of brick
1 pedestal,providing meshed funnel, CI cover and other No's 2 12,000.00 24,000.00 3,000.00 6,000.00 0.3
civilworks, spreading a homogenous mixture of salt and
charcoal around the plate.

EARTH STRIPS

Supply and laying of following size earth strips including

excavation and refilling of earth when laid in ground and
2 with all fixing accessories when laid inside the building
including all necessary interconnections with earth station
and equipments.

2.1 50X6mm Hot dip GI Strip Mts 200 300.00 60,000.00 150.00 30,000.00 0.9

2.2 25X6mm Hot dip GI strip Mts 180 200.00 36,000.00 150.00 27,000.00 0.63
MCC PANEL
Supply and Installation of MCC Panel for Ventilation and
3 Exhuast Units near the Ventilation units No's 4 50,000.00 200,000.00 5,000.00 20,000.00 2.2

CABLES

Cable Laying and commissioning of following size 1.1KV

4 grade PVC insulated armoured multistrand copper
conductor.From MCC Panel to Individual Ventilation and
Exhaust Units

4.1 3C X 4.0 sq.mm Mts 240 250.00 60,000.00 60.00 14,400.00 0.744

4.2 3C X 2.5sq.mm Mts 240 220.00 52,800.00 50.00 12,000.00 0.648

4.3 3C X 1.5sq.mm Mts 210 190.00 39,900.00 45.00 9,450.00 0.4935

4.4 1.5 Sqmm Flexible cables for Lighting Mts 260 150.00 39,000.00 30.00 7,800.00 0.468
CABLE TRAY
Supply & Installation of prefabricated G.I. trays with
5 supports

5.1 150mm, 50x50 perforated tray. (16 SWG) RMT 240 650.00 156,000.00 200.00 48,000.00 2.04
LIGHT FIXTURES
Supply and fixing of well glass fitting at shed area of
6 No's 16 2,500.00 40,000.00 450.00 7,200.00 0.472
Ventilation and Exhaust Units
TOTAL COST IN LACS 8.8955
Teva Annexure-1.4

TEVA API INDIA LTD

PROJECT NAME: INSTALLATION AND COMMISIONING OF AIR VENTILATION AND EXHAUST SYSTEM AT MICROLIDE ,MPP-II AND MINI PLANT

1.4 CIVIL COST

UNIT COST TOTAL COST TOTAL COST

S.NO ITEM DESCRIPTION UNITS QTY Remarks
(Rs) (Rs) (Lacs)

DISMANTLING WORKS

1 Dismantling of Brick works for Ducts entry Cu.mts 20 2,500.00 50,000.00 0.50
Core Cutting of the Slab for the entry of ducts from the
1.1 Cu.mts 8 4,500.00 36,000.00 0.36
service area to the Process Area
Recasting of the Slab after erecting the ducts.(Closing of
1.2 Cu.mts 3.5 6,000.00 21,000.00 0.21
gaps surrouding the Ducts)

1.3 Removal of Debris LS - 30,000.00 0.30

CIVIL WORKS FOR AHU SHED AREA(2 Sheds)
Providing and construction of 230mm tk.Brick masonry
upto 2.0 mts height on three sides and 3.8 mts height
2.1 on one side for the AHU SERVICE Room at the terrace Cu.mts 72 5,000.00 360,000.00 3.60
Flooor

Providing 20mm tk.cement plaster in 2 coats,with first

Plastering for the AHU
coat 12mm tk. cement plaster in CM 1:5
Shed and also plastering
2.2 (1 cement :5 coarse sand) finished with 2nd coat of Sq.mts 750 450.00 337,500.00 3.38
the area around the
8mm tk. cement plaster 1:3
ducts after erection
(1 cement : 3coarse sand)

Providing and applying of approved colour of Acralic

emulsion painting for internal walls and external walls
2.3 Sq.mts 800 280.00 224,000.00 2.24
over one coat of primer and top 2 coats of Acralic
Emulsion painting.

Providing and fixing of Aluminum Doors for the Service

2.4 Sq.mts 5.04 4,000.00 20,160.00 0.20
area
Providing and fixing of Aluminum Windows for the
2.5 Sq.mts 11.5 2,500.00 28,750.00 0.29
Service area

2.6 Laying of CC Flooring for AHU Service Room Sq.mts 140 550.00 77,000.00 0.77

TOTAL COST IN LACS 11.84