Calculation Cover Sheet

Calc no NCWI-R-C-0090
Project title Rang Dong Field Development Proj no 350/00376
Client Japan Vietnam Petroleum Company Limited Phase/CTR 353120
Calculation title Black-start fuel gas(off N1) cooling Page 1 of 5
Calculation objective
Preface: The black start fuel gas on NCWI is anticipated to be made available from N1 test separator at a operating
conditions (P=400 psig, T=95°C). As part of conditioning of the fuel gas, the N1 gas is required to be cooled down to as low
as 45°C. Given the distance between N1 and NCWI to be 40 m, it is contemplated to make use of 40 m long unwarranted-
travelling of the gas in the cooling service, such that the massive air-cooler which is otherwise required could be eliminated.

Objective: With the above background and intention, the objectives of this calculation are as follows:

1) To estimate the overall heat transfer coefficient between the gas flow in the pipe and ambient air.
2) To estimate the cooling duty and coressponding heat transfer area.
3) To estimate the long fin pipe to meet the required heat transfer area.

If air cooling via single (3") long fin-pipe comes out to be insufficient from the calculation, then further two options will be
studied to meet the required cooling duty; A) flow splitting in parallel fin-pipes, B) dipping the fin-pipe in the sea.

Calculation method :
1) Evaluation of individual film heat transfer coefficients; ambient air side and gas side.
2) Determination of overall heat transfer coefficient.
3) Estimation of LMTD and required cooling duty.
4) Estimation of required heat transfer area.
5) Estimation of available heat transfer area for fin pipes.

Assumptions
1) Normal air velocity 10 m/s. Given 1 minute mean air velocity 20.6 m/s (per BOD wind data). Conservative assumption.
2) Max. air temperature 35°C (per BOD max. temp. 35°C). Conservative assumption.
3) Distance between N1 and NCWI to be 40 m. Conservative assumption.
References
1) Fin tube data from 'Brown Fintube' as attached.
2) Basis of Design, as attached only the relevant sheets.
3) GPC Vol.2, page 120; for the estimation of ambient air side film HT Coefficient, as attached.
4) N1 gas properties; Hysys printout sheet as attached from calc: CPC-NCWI-R-C-0084 (Fuel gas).

Conclusions

Film Coefficient (ambient air side) 190 kJ / ( h . m2 .° C ) 9.31 Btu / ( h. ft 2 .° F )

Film Coefficient (gas side) 3008 kJ / ( h . m2 .° C ) 147 Btu / ( h. ft 2 .° F )

Over all HT coefficient 179 kJ / ( h . m 2 .° C ) 8.76 Btu / ( h. ft 2 .° F )

2
HT area required to cool gas from 95°C to 45°C 102 m
HT area available in 40m x 3" Fin-pipe 96 m2

Spec. of required Fin-Pipe 3" Std. x 40 m.

56 nos. of 3/4 in. longitudinal fins

A 21-Aug-01 Issued for Internal Review S Kumar

REV DATE DESCRIPTION BY CHECKED

509422688.xls ems/project_execution/pefm10b.xls
Rev 19a
 Calculation Checklist

Calc no NCWI-R-C-0090
Project title Rang Dong Field Development Proj no 350/00376
Client Japan Vietnam Petroleum Company Limited Phase/CTR 353120
Calculation title Black-start fuel gas(off N1) cooling Page 2 of 5
Please check boxes for all applicable items checked or delete if not appropriate:
Calculations:
✘
Calculation number assigned and registered (usual format is Proj No-CAL-Discipline code-Seq No eg XXXX-CAL-E-
001, but format may be varied by Project Manager).
✘ Project title shown.
✘ Calculation title shown.
✘ Revision history box complete and signed.
Index.
✘ Appropriate stamp for preliminary issues.
✘ Calculation objectives (aims) stated.
✘ Calculation method defined or described (including formulae if relevant).
✘
Reference made to text, standard or code. Check version/edition with that required for project.

✘ Source of input data stated (with revision number and date if relevant).
✘ Assumptions stated.
✘ Summary of results or conclusions if appropriate.
✘ For software based calculations, reference to software verification if available.
✘ Method clear and easy to follow.
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✘
Calculation arithmetically correct OR software previously verified and reference to verification checked.

✘ Calculation result within expected limits.

✘ Calculation tolerances stated if significant.
✘ Units used as required by client.
✘ Abbreviations correct.
✘ Appropriate cross-references.
Sketches included and clearly labelled, where required.
✘ Attachments included and referenced, as required.
Checking records:
✘ Checked and annotated copy of calculation filed (use "Check Print" stamp).
✘ Corrections made as required and calculation dated and signed on cover sheet by checker.
Revisions:
Changes clouded.
Revision history block updated.
Calculation re-checked if required.

A 21-Aug-01 Issued for Internal Review S Kumar

REV DATE DESCRIPTION BY CHECKED

509422688.xls ems/project_execution/pefm10b.xls
Rev 19a
 Calculation Sheet

Project title Rang Dong Field Development

Client Japan Vietnam Petroleum Company Limited
Calculation title Black-start fuel gas(off N1) cooling
Note: You can copy t
Calculation No. NCWI-R-C-0090 worksheet by using E
Copy Worksheet
REVISION DATE BY CHECKED APPROVED REVISION DATE

A 21-Aug SK

1 Estimation of air side film coefficient of heat transfer (Ref. GCP Vol.2)

0 .6
Av g
Using the formula ha =
d0 .3

The value of constant A A 92.1

Air velocity by finned-pipe (assumed) vg 10 m/s

Outside diameter of bare pipe 3" Std. d 8.9 cm

2 o
Air side film coefficient of heat transfer ha 190 kJ /h . m . C

2 Estimation of gas side film coefficient of heat transfer (By Dittus Boelter Eqn.)

0. 3
hi d dv ρ 0. 8 cP μ
k
=0 . 023
μ ( )( ) k

The ID of 4" Std. Wt. Pipe d 78 mm

Normal flow rate of gas (based on 3.5 MMscfd startup fuel gas requirement) w 4015 kg/h
3
Density of gas at operating conditions ρ 24.45 kg /m
3
Volumetric flow rate V 164.21 m /h
Linear velocity of gas v 9.55 m/s

Viscosity of gas at operating conditions μ 13.0E-6 kg/m.s

Thermal conductivity of gas k 0.131 kJ / h . m . o C

o
Specific heat of gas cP 2.3 kJ /kg . C

Reynold number 1400410

Prandl number 0.82

2 o
Gas side film coefficient of heat transfer hi 3008 kJ /h . m . C

1 1 1
3 Estimation of overall heat transfer coefficient = +
U h a hi U 179 kJ /h . m2 . o C

ems/project_execution/pefm10b.xls
509422688.xls
Rev 19a
 Calculation Sheet

Project title Rang Dong Field Development

Client Japan Vietnam Petroleum Company Limited
Calculation title Black-start fuel gas(off N1) cooling
Note: You can copy t
Calculation No. NCWI-R-C-0090 worksheet by using E
Copy Worksheet
REVISION DATE BY CHECKED APPROVED REVISION DATE

A 21-Aug SK

4 Estimation of LMTD

Ambient air temperature 35 °C

Inlet gas temperature 95 °C

Outlet gas temperature 45 °C

The largest temperature difference at inlet ΔT 1 60 °C

The smallest temperature difference at outlet ΔT 2 10 °C

ΔT 1− ΔT 2

The LMTD
ΔT LMTD=

[( )]
ln
ΔT 1
ΔT 2
27.91 °C

5 Estimation of heat duty required to cool the gas from 95°C to 45°C

Black start fuel gas rate 3.5

o
Specific heat of gas cP 2.3 kJ /kg . C
Mass flow rate of gas w 4041.7935 kg/h

Temperature at inlet t1 95 °C
Temperature at outlet t2 40 °C

Temperature difference Δt 55 °C

Heat duty (Cooling) Q=c P wΔt 511286.88 kJ/h

142.02 kW
6 Estimation of heat transfer area

Heat duty as estimated above Q 511286.88 kJ/h

2 o
Overall heat transfer coefficient as estimated above U 179 kJ /h . m . C

LMTD as estimated above ΔT LMTD 28 °C

Area required; using the equation Q=UA ΔT LMTD A 102.36956 m2

7 Cooling water rate

Assume an approach of 5°C cold water outlet side 5 °C

Water outlet temperature 90 °C

Water inlet temperature 32

ems/project_execution/pefm10b.xls
509422688.xls
Rev 19a
 Calculation Sheet

Project title Rang Dong Field Development

Client Japan Vietnam Petroleum Company Limited
Calculation title Black-start fuel gas(off N1) cooling
Note: You can copy t
Calculation No. NCWI-R-C-0090 worksheet by using E
Copy Worksheet
REVISION DATE BY CHECKED APPROVED REVISION DATE

A 21-Aug SK

7 Estimation of Finned-Pipe

Pipe size 3 in.

Number of longitudinal fins 56

Height of longitudinal fin 3/4 in.

Surface area of finned pipe 7.9 sq.ft./ft.

2.4085366 sq.m/m

Length of pipe available (between N1 and NCWI) 40.00 m

Heat transfer area available 96 m2

ems/project_execution/pefm10b.xls
509422688.xls
Rev 19a
 Calculation Sheet

Project title Rang Dong Field Development

Client Japan Vietnam Petroleum Company Limited
Calculation title Black-start fuel gas(off N1) cooling
Note: You can copy this
Calculation No. NCWI-R-C-0090 worksheet by using Edit/Move or
Copy Worksheet
REVISION DATE BY CHECKED APPROVED REVISION DATE

A 21-Aug SK

688051 lb/h

Q total ### kW

Q ### ### kW

8729061 Btu/h

Ux 2

T1 Oil inlet 185

T2 Oil outlet 160

t1 air temperature 97
Del Tn 22.65

DT1 65

DT2 63.00
LMTD 64

Ax 74819 ft2

Assume fin height 5/8"

Assume fins/in. 10

Assume rows 6

APSF factor 169.6

Face area Fa 441 ft2

Assumed length 21.00 ft

Unit width 21.01 ft

APF factor 5.58

Number of tubes 638

X-section of 1" tube 0.59 in2

Np Assume number of passes 4

Tube side mass velocity 290 lb/(ft2.sec)

ems/project_execution/pefm10b.xls
509422688.xls
Rev 19a