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gEffi@

INSPECTION
& TESTPLANS
MECHANICAL
1IYORKS

STANDARDSPECF|eAnONNo-

62-1100RevI
p a o "*

lol

5d

INSP CTION & TEST PLANS (ITPs)


R MECIIANICAL WORI$
TEM RATE CONTRACTS)

REVISED& UPDATEO

^+,.4-

ISSUEO
ASSTANDARD
SPECTFICATION
Connltto
convenor

Bu.eau
Chalman

CopyrighlEIL- All dghtsdsered

(x)

|NSPECT|ON
& TESTiLANS
MECHANTCALWOBKS

STANDARDSPECIFICATION
Nd

6-82-t'100
RevI ^
Paqera!! a 6f

Abbreviations:
AFC
A,/G
AS
CFB

wPs

ApprovedForConstruction
AboveGround
Alloy Steli.e.Cr-MosteelslikeA33 Gr PIl, P5,P9,P22,etc,
CerarnicFibreBlankets
CarbonSteel
Cat SalOpen
FreeDraught
CeneralAnargementDrawings
HydrogenInducei Cracking
IndianBoiler Rgulations
hduoedDraught
InnerSide
lnck Oper/Lock Close
LongitudinalTraverse
Low Temperature
CaxbonSteel
MagneticParticleTesting
NationalAssociationof Conosion
Non DsftuctiveTesting
Non ReturnValve
OverDimension
Consignment
OuterSide
PositiveMaterialIdentification
ProcedueQualificationRecord
PenetrantTesting
PostWeld HeatTreafircnt
Reinforcement
Radiographic
Testing
Stainless
SteellikeA3l2 T? 304,316 321,304L,316L,316Mo,
e&.
SulphideStressConosionCaacking
Tray SupportRing
UndorDox,nFIowClearance
WeldingProcadure
Specification

Construction

Committee

cs
cso
FD
GAD
HIC
IBR
ID

vs

LOl LC
LT
LTCS
T
NACE
NDT
NRV

oDc

o/s

PMI
PQR
PT
PWIIT
RF
RT

ss
sscc

TSR
UDFC

Convenor:

V.N. Prasad,GM (Conskuction)

Members
:

A.K. Mittal, DCM (Projects)


. M.P. JaiD,AGM (Conskuction)
, R. Kannan,AGM (Conshuction)
RakeshNanda, Sr, Manager(Piping)

copydght
EIL- Allrishlsleseded

*#ffi@

INSPECTION
& TESTPLANS
MECHANICALWORKS

STANDARDSPECIFICAIION
No.

6+2-'1100 Rov I
Paqe FE

I dn_

5O

GENERAL NOTE
Tfte enclose.l
Droebiolsitt
'Charge
may
givei, contiactor
Conlractor lo
an.l sah lt to

EIUOwner, C'

s thall be followed for the works to be pedomed bv the confiactot The


lfor stagewiseinspeciion by Ell)Owner areihd mlnimuit and the Enpi eer-|hI to increase Hold Points/ lyitness Poinls, Ac.livities for tehich ITPIS ue nol
daelop and gd the sameapprovedb! BIAO net reel[before stafl ofthe work
required repo inp fotmats ond iob prccedurcs-of
for e.tch activitv listed in ITp's
wnerlor qpprcval;iell belorc cbmiuncement
the actfity. Il the cohfiactor
,he giren ITP lor a t)alid rcason, he shal ob,sin pior ';t ilen aDDrcwl of
'or ro carry out 1000,4examinalion of oll activilies.

LEGEND

m
i,rhichrequireswitnessing/inspe.tion/verificadon
andacceptarc
by Ov,ner/EIL
anyfurtherprocessing
is permitted.
Contraclorshallnot processthe activity/itembeyonda Hold Pointwilhoutwdtten
by Owner/EILexceptwhereprior writtenperrnission
for firrtherprocessing
is

activity which requirswitnessing/inspection/verification


by Orvner.iEllwhenthe
is performed.
propq notificationhasbenprovided(notificationmodalitie,s
andperiodshallbe
before hand), the Contractor is not obliged to hold ftrther processingif
js nol availableto wihessthe aclirity or doesnol providecommenrs
before
datenotified. Basisofacceptanceshallbc asper relevant@hnical specification.

Rw

of Contractor'sdocumentation.

Inspection
by Owner/EIL.
or makingobservations
to veri& whetheror not materiavitems
or services
to specifiedrequiremenls.
Surveillance
activitiesmayincludeaudit,inspections,
essof testing re ew of quality documerfation& recods, pelsonllel qualifications,

wc

Examinationby Contractor.

Responsibility exccution of th inspection/testingis with ihc Contractor; OrYner/EILonly


vrifi* eaami

or testiDg dotre by the Contractor at important stages.

Copyright
EIL-All riEhts
reseNd

sEffi@

INSPECTION
& TESTPLANS
MECHANICALWORKS

ITP NO.

STANDARDSPECTFICATION
No.

6-82-l'100Rev1
t.t " 56
Pas.A
(Steetr of 12.)

1110REV1

4BOVD GROUNDPIPING

sl.

Acfivif

No
PRIOR

lwc
HP

FormatM2
FormatM2

WC*

Rw*

Yes

wc
wc

W
W

FormatM3, M4
FormatM3, M4

wc

HP

FormatM5

wc
wc
wc

HP
HP
HP

FormatM6
FormatM6
FormatM5, M6

wc

FormatM7

WC

HP

FormatM8

ure Qualification
a) Revier^. proposed
procedure
b)w
of ProposedProsdureTsting
c)
ofQualified Procdure

WC
WC

HP
HP

wc

t{P

Reviw of oint rumbering in Isomtxics(Big &

WC

HP

WC
WC

Rw
HP

Yes

S
W
HP

FormatM9
Fornat M9
FormatM9

ii)Alloy
WPS/?QR
a) Review ProPosed
procedure
b) Testing
D Car Steel
ii) AIloy

c)A
4.

Steel

offinal WPS/PQR

Wlder

QualificationTest

5,

& approvalofwelders

6.

Recordsto be
Submitted
Form{t No.

wc

supplyincludingohecktesting

WeldingF
MaterialApproval/Qualifi
cation
a)
Test Certifi cate,/Documents
b) Testin& f aoy
Steel
,

3.

EIL

FABRICATION

hcoming
a) Owner's
b)

l.

Contractor

NDT

7.

Smallbore)
8.

Lines

9.

Isometrisnot available
of sketches

b) Joint

beringin sketches

Matedal

- c.s.

ilitt & Transferof HeatNos,

- C.S.pi

< 60t)#nting
600#ratiogandabove

- A.S.P

wc
wc

S.SPiping,NACE piping,H,

WC

ary othertsts/documentation
requi

of fillermtals:

i)

For Alloy

& Stainless Stl welding filler netals, chemical analysis to be caried out for vry

ii)

For LTCS

filler metals,Impacttestto be carriedout for evrybatch


metals,conosiontesrslike HlC, SSCC,etc.to be caniedout for everybatch.

iii) ForNACE

Pl. refer page 5 of 07 for definitionof WC, Rw,HP,W, S andSection-B(page43 of 107)for fomats
FomatNo.8-00-000

CopyighlEIL-Allishts reserved

ffi@

IMSPECTION
& TESTPLANS
MECHANIGALWOBKS

STANDARD SPECIFICATIONNo.

6-82-1100Rev1 .
Paa.*
5 + 56
(Sheet2 of 12)

l 0REVI
ABOVEGROUI{DPIPINC

ITP NO.

EIL

Activity

Recods to be
Submitted
FontratNo.

TION (SHOP& FIELN)


Material prpipingclass(checkw.r.t.
approved
codingprccedure)

wc

Dimens

checks

Fit-up

for buttjoints and socketjoints

wc
wc
wc
wc

wc

Rw

wc
wc
wc

for branchjoints

Fit-up

Pre-heat(i any)
of purity ofpurging/shildingGas(if

FormatMl0

FormatMl0
Fomat Ml0

Yes

any.)
?urging

(if a[y) and arrangement

(if any)

Shielding
Bakingof
Intr-pass

& Temperature
check.

Visual

of oompletedwelds having

- Random
- t00%

9.

ofPWHTCycle

t0.

graph
Review Time - Temperature

n.

HardIrss
a) For C . Materials
b) For A

Materials Piping

wc
wc

wc

wc

HP

Ys

wc
wc

Fonat M12

Format
Ml I

marking(for Random
Radiography

13.

wc

FormatMl I

FormatMl2

wc

12. PTA4T

Pl. rcfr page 5

wc

s
s
s

FormatMl3, Ml4

HP

FormatMl5

107 for definition of WC, Rw, HP, W, S and Section-B (page 43 of l0?) for formats

Formst
No.8{0-0001

copydghlElt - All ilghtsese ed

,"sffiH@

STANDARD SPECIFICATIONNO.

6{2.1100Rev1 r'
6t
o.^6fl

(Sheet3 of 12)

ITP NO.

sl.

Activity

No.

t4.

1110REV1
ABOI'E GROUNDPIPING

Radio

Rcordsto be
Submitte
FormatNo.

CJntractor

Inte$retation/ Rview

a) For

SteelPiping

b) For

Piping
SteeVSS

wc
wc

Check

for Radiography

wc

andprimerapplication

16.

Surfacecl

1.

Lifting

2.

Test

3.

Location

4.

Provision Inst. Tappings

5.

Provision

(for critical pipingonly)


for lifting tackles
orientationof Branchconnections

6.

oft'?e of supports,Anchors,Guides

7.

of gaskets/fasteners

HP

M16
Format

HP

FornatM 16
FormatMl6

wc

FormatMl?

wc
wc

Rw

Yes

Rw

Ys

wc
wc
wc
wc

Rw
HP

Annex-l

Rw
HP

Annex-1

S.SPipin&NACEpipins
(N'RV,
toapsand

9.

6lobe, controlValvesetc), steam


ir directionofflow

- C.S.pip

np

- A.S.Pi ng,S.SPiping,NACEpiping

HP

Provision coldpull,ifany.

HP

PL refrpage5

Fomet No.8{6000

Annex-l

107 for definition of WC, Rw, HP, W, S and Section-B (page 43 of 107) for formats

copyright
EIL- Allnights
re3r!d

ffi@

& TESTPLANS
INSPECTION
MECHANICALWO

STANDARD SPECIFICAIION No.

6{2-1100 ReY'l ,
P.oe Ls

+ d+

(Shet4 ol12)

1110RXV1
ABOI.EGROI'NDPIPINC

ITP NO.

sl,

Activity

No.

PROOF

l.

Procdure

Recods to be
Submitted/
Formsl No.

Contractor

TING

2,

ofTshngarrangements

HP

Annex-2

Annex-2
Annex-2

lveskeptopenandconfirmthat
doneagainstclosedvalvseat

3.

Checkall
testingis

4.

controlvalves,
Isolation equipments,
bellows. Removalofflappersfrom

Annox-2

HP

Annex-I,
Format
M21

HP

FormatMl8

HP

FormatMl

if any

wc
wc

8.

ofchecklist (Punchlist)

wc

HP

AImex-3

9.

ofchecklist

wc
wc
wc

HP

Annex-3

chgck

Scrutiny testpacksfor Mchanical& NDT


Cleamnce

ial Identification
asper

Positive

6.

after corilpletion of installation,

7.

Calibration certificatesof pressure

a) Review
Gauges

b) Field

ing(preliminary)

10,
.

Visuali

ofall weldjoints for leak

HP

Hydrotesting

dudng

12. Draining Water& Air Drying


1 3 . Removal temporary
blinds/supports.

Pl. refer page 5

Yes

wc
wc

Annex-2
Annex-2

107 for definition ofWC; Rw, IIP, W, S and Section-B (page 43 of 10?) for formats

FomalNo.S{0{001

Copyri.ghl
EIL- All (ghls @s6rved

-"#H@

& TESTPLANS
TNSPECTION
MECHANICALWORKS

No,
STANDARD
SPEcIFIoATION

B{2-1t00 Revt
P"o" Eg

t or

(Sheet 5 of 12)

I1? NO.

1110RXV 1
ABOVE GROI]ND PIPING

st.

Activity

No,

11.

EIL

Boxing inoluding reinstallation of flappcrs of

wc
wc

Review Recordsoffasteners& gaskets

wc

HP

WC

wc

HP

FormatM20

WC

HP

Annex-2

wc

Rw

Yes

Picklirg system,if required

t5.

Contracto]

Recordsto be
Submitted/
Format No.

Torqueti

g/ tensioningof flangejoints,

FormatMl9
Annex-2

ioable

18.

System

19.

Settingo
INSP

supports
& TESTDOCI'MENTS
ss of Inspction and Test Records

** Refer
at siteNo. 5-

for Identification and Boxing up of flangejoints not subjectdto hydrostatictest


120. enclosedelswherein the contmct.

NOTES:
i)

For

ii)

Fori

Pl. refer page 5

works.referITP for PaintinsworksNo. 6-82-I 50I


worksNo. 6-82-1505
works,refrITPfor lnsulation

107for definitionof vC, Rw,H?, W, S andSection-B(page43 of 107)for formats


Copyrighi
ErL- All ghtsEserued

,ffi@

& TESTPLANS
INSPECTION
MECHANICALWORKS

No.
STANDARDSPECIFICATION

Rev1 / ,^
6-82-1100
'q
P.de lt=i,

61-

(Sheet6 of 12)
ITP NO.

1110REV 1
ABOVE GROUND PIPING

ANNEX_1
Checklist for Mechanical Clearance- A-lG Piping

Plant/Unit :
Contractor :

Witnessby OwDr/PMC

Itms to be
Itrstallation

BRANCH

as per Isometric w,r.t


TION i Route,plumb,elevation,
Clearancefor thermal
expansior/insulation
: Location,angle,orientation,
type, RF pad,etc.

STEAM
ked as per GAD w.r.t

forthermal
TION : Route,clearance
leted for ( enclosd ):

& Fieldwelds

Rating, Gaskets, Flow Direction,


ag No., Spindle direction, CSO

FORiv|A-

( sht 1/4)

Job No. --

Copydghl
EIL-Aldghc rserved

,.ffi@

& TESTPLANS
INSPECTION
MECHANICALWORKS

No,
SPECIFICATION
STANDARD

6.82-1100Rev1
Pde *,

r 5o

ta ar

(Sheet7 of 12)

ITP NO.

1110
RrV r
ABOVE GROUNDPIPING
ANNEX_1
- A/C Pi
Checklist
for Mechaoical
Clearance

Studs& nuts- dia.,length,Matrial,uniform

per Drg and Provision of additional high point

No.. lapping orienhtion. tap valve.jack screw.

of uostream& downstram

material& dimension

andcheckderailsas Derdata sh
arrangementand any damageduring
of installation as per drg.

ine cleay'bracket
rt & Insertswith Anchor Fasteners:
dimensions
andmaterials

( sht 2i4 )

Job No. --CopyrighlEIL- All dghtseseNed

*ffi@

& TESTPLANS
INSPEGTION

No.
STANDARDSPECIFICATION

MECHANICALWORKS

6-82.1100Rev '1

".""ry

r, "l

(Sheet8 of 12)

1110Rf,V I

ITP NO.

ABOI'E GROUND PIPING

ANNEX_1
Cheoklist for Mechanical Cleaance - A/G Piping

sheetsenclosedfor :
as per SpecificationNoi

and CheckValves

freefrom
weld./Flanced/Scrcwed
connections

mfs, rccommendations
onisolation
of
expn.bellowto bedropped
during

( shr 3/4)

FornatNo.8-00-0001

Job No, -

56

,.ffffiH@

& TESTPLANS
INSPECTION
MECHANICALWORKS

STANDARosPEctFlCATloNNo.

6-82.t100 Rev'l
Padet-e3

tt

dT

(Shel9 of 12)
1110R.EV1
ABO\'E GROIIND PIPING

ITP NO.

ANNf,X_ 1
- A/G Piping
Cheoklistfor MechanicalQlearance

-Thmugh - Th - Line, checkedfor goss

unwantedtacks,
including physicaldamages,
and sDacefor tlemal

FORMAT

Foinat N6.840-0001

( sht 4/4)

Job No. -.

CopydghlEIL- All dghlsreserved

,ffiH@

& TESTPLANS
INSPECTION
MECHANICALWORKS

No.
STANDARDSPECIFICATION

Rev1
6-82-'l'100
ProelE

13 o{

4o

(Sheet10ol 12)
ITP NO.

1110REV 1
ABOVE GROIJND PIPING

ANNEX-2

Record- A/G Piping


Piping Hydro Test Release/Acceptance

Conhactor:

REFP&IDNo.:

LoopNo:

INCH MTR :
From

To

LineNo,(s

ChecklistPriorto Hvdrotest

IBR/OtheN

for PressureTestins:

TNO:

( sht 1,2)

Copyright
EIL- AllrightsrcseNed

,Bffiffi@

NEERS
\ UMTTD

& TESTPLANS
INSPECTION
WORKS
MECHANICAL

No.
STANDARDSPECIFICAT|ON

6-92.1t00Rev1
Paqe

t4 dt 56

(Sheet
11of12)
ITP NO.

1110REV 1
ABOVE GROUNDPIPING

ANNEX_ 2

Record* A/C Piping


PipingHydro TstRelease/Acceptance

Waterlilling andV

Checkedfor rci
a. Control&
b. Online
c. Rupture
d. Deblinding
e. Others

FORMAT NO;

Format
No.8{0-000

( Shr2/2 )

CopyightEl! -All righhFserved

,-ffi@

& TESTPLANS
INSPECTION
MECHANICALWORKS

No,
SPECIFICAnON
STANDARD

62-t100 Revt
tt 6t 50
Panetu
(Sheet12of 12)

ITP NO.

1110RXV 1
ABOVE GROUNDPIPING
ANNEX - 3
Punchlist

sh. 1/1

FonralNo,840.0001

Copy.iohl
EIL' A rjshb.oefled

ffiffi@

& TESTPLANS
INSPECTION
MECHANICALWORKS

NO.
SPECIFICATION
STANDARD

6.82-tt00 Rev1
e^ ae

ta d 56

(Sheet1of4)

1150Rf,V 1
f, QUIPMENTERECTION(STATIC)
Contractor

EIL

Rcordsto be
Submittd/
Formrt No.

of equipmentfoundation

wc

Rw

FormatM27

Rw

FormatM2

supply,includingchecktesting,if

wc
wc

HP

FormatM2

sl.

Activity

No
1.

BEFORE

a.

Execution

b.

Materials

ly

. Owner's

ly

any
Readiness erection
Centre irc markingon equipmntand

i)

i;) Level

iiD
iv) Hole
equlp
Matcl
actual

foundation (shims/ packing with


to b prepared& kept rcady)

bolts
ofno. & sizeofFoundation
andno. ofholes in base/structureof
columns
equipmentbasebolt holswith

wc
wc

FornatM27

wc
wc

FormatM27

FormatM27

FormatM27

FormatM27

Rw

FormatM27

FormatM2?

FormatM27

wc

HP

Annexwe-1

cranes,Iifting beams,slings and


and dia.of sling& conditionof

wc

W,A.W

Yes

Placement of Main & tailing cran as per

WC

Rw

o
vi)

vii)

ation bolt layout


orientation

thetfueadsofbolts& nuts
& rougheningof fourdation

wc
wc
wc
wc

SCMMES FOR CRITICAI


EQPTS
Approval Riggingprocedure
SAFETY
Load rest
shackles,
wire rope
b.

Pl. refrpage5

107for defioitionof WC,Rw, IIP, W, S andSection-B(page43 of 107)for fornats

CopyrlghtEIL- AI nghbreseffed

I.IMITD

& TESTPLANS
INSPECTION
MECHANICALWORKS

No.
SPECIFICATION
STANDARD

6-82-1100Revt
pane.F''
l+ b+ 5o
(Sheet2 of4)

1150REV1
EQIIIPMENT EBJCTION (STATIC)

ITP NO,

SL

Activity

No

Rcordsto be
Subnitted/
FormatNo.

Contractor

DURING
of competentRiggingcrw

a.
b.

Orientation be checked
Placement

d.

packingasperAIC drg.

coating/wmpping painting
Outside
(for
equipmentonly)
Orientation quipmentasperAFC drg.
AT'TER

wc
wc
wc
wc
wc

R$,

s
Yes
Rw

ON
washers
ofBoltsandProviding

Fomat M28,M29

WC

b. Leveli andAlignmentof equipments.

i) Cri

ODCS
quipments/

ii)

&
elevation
rcquirement
nozzlesin specialcases.
distance
d. Cleari of Sleevesbefore grouting

i)A
ii)

iiD
f. Final

Pl. referpage5

of Specifiei groutingmaterials

of grouting
of grout.
g ofbolts

wc
wc
wc
wc

HP

FormatM2E,M29

FormatM28,M29

FormatM28,M29

wc
wc
wc
wc

Rw

FormatM28,M29

Fomat M28,M29

FormatM28,M29

FormatM28,M29

FormatM28,M29

10?for definitionof WC,Rw, HP,W, S andSection-B(page43 of 10?)for formats

copydghtEIL- All rlght!reserued

,-ffi

INSPECTION
& TEST PLANS
MECHANICAL
WORKS

6-82-1100RevI
P^6a*

sl,

Activity

No

lg 44' 5O

{Sheet3 of4)

1150REV1
EQUIPMENTERECTION(STATIC)

ITP NO.

6.

STANDARD
SPECIFICATION
No.

EIL

Recordsto be
Submitted/
FormatNo.

wc
wc
wc
wc
wc

Yes

WC

Rw

Contractor

PACKED
1. Before

stallation

a.tdentit,

material,checkthickness,
no. andangleoffingersofpacking

wc

flngs

2. Duri

lnstallNtion

g andcleaningofpacking material
ing supportplate

b. Chesk
c. Check

stackdor dumpedpacking as pr

spel
d. Check

nestrng
packingsartouchingbedlimiter

e. Check

S
S

Yes

& Tf,ST DOCIMENTS


of Inspection and Test Recods

Pl. referpage5

Yes

107for definitionof WC,Rw, HP,W, S andSection-B(page43 of 107)for formats

Fomal No.&00-0001

Coptrighl
EIL- Allrights
reorved

dffFffi
q*,ffik

INSPECTION
& TEST PLANS
MECHANICALWORKS

STANoARD SPECiFICATIONNo.

6-82-tt00 Rev1
Paoeffi

lq 61 6a

(Sheet 4 of 4)

ITP NO.

1150REV1
EQUIPMENTERJCTION(STATIC)
ANI{EXURE.I

sl,
No

Activity

Contractor

EIL

SCIAME FOR CRITICAL


(RiggingProcedure)
l.

Before

b. To

weightofquipment

o. To

tbcentreof gavity

WC

Rw

d. To

suspension
points

WC

Rw

. To
maximum/minimum
radiusat which
thelifti tacklewill operate
f. To
the max.Loadto be lifted includins
wt. of sl
hook-block, lifting be3msand

wc
wc

Rw

g. Toi

WC

Rw

wc
wc
wc

Rw

the crane can be haveled in loaded

wc

Rw

e. To

cleannces from overheadelectric

Rw

f. To

maintenance
ce(if icates

wc
wc
wc
wc
wc
wc

propersequence
for lifting ofthe

eq

2,

Yes

wc
wc

a. ch

Recordsto be
Sut mittd/
trormatNo.

the safecranewith requisite

Rw
Rw

Rw

DuringE
a. To

counterweight of omneand Boom

Iengt]t
b. To

slew limitations of crane

c. To

supp
d. To

g, To
is
i, To
Requi

j. ro ch

Pl. referpage5

groundconditionsareadequate
for
irlly riggedcraneandload

whetheropemtols,riggershave
proper instructions
that safe load indicator on the cmne
inE condition

theprovisions
of bracing
of
asprEngg/Manufacturefs
Approvd drgs.
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ELECTORDE QUALIFICATION TEST REPORT
(Sheet
1of3)
ReportNo.
Date

Project
Nameof Work
JobNo.

Unit

Site

Teststadedon

C
Sponsoring

Testcompletedon

:
:

Work orderNo. :

H.O. Reference

Manufacturer

Date of approval

BrandName

Batch No-/Size

Ref. Code

Is/AwS classification

Colourcode
All Weld Tt

Basematerial
Butteringused

YesNo

Preheattemp.
Interpass
temp.

Postheat
Visual Inspotion

resu : Gr.VGr.Mot requird(As prASME SecII PartC)


Radiographic
MechanicalTest

UTS =
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tensilestrength

YS

= Yieldstrength
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& TESTPLANS
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MECHANICALWORKS

STANDARD SPECIFICATIOI.INO.

6{2-1100 Revt

3 o{ 50

(Sheel2of3)

Size
Elec-

OH
Over Ilead

Pipe/PlateSize
In combinationif

(ELECTRODE)

Position
Curent:

AC/DC

Preheattemp.
Postheattemp/ti

RadiographicExamination

VisualExam
Dye
Result

ic Particle Testing

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=
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ReportNo.
Date

3.

5.

Incation

7.

BIand

Unit

Projeot
Nameof Work
JobNo.
Dateofvis

50

M-4 P.EVI
INSPECTIONREPORT- FILLER MATERIAL
MANUFACTURER'SWORI(S

FORMAT NO.

l.

tt di

Pade#ff

WorkorderNo. :
2.

By
Ref.

6.

Personcontaoted

of electrodeffiller wire/Bareelechode
9.

8.
10.

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11.

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TestiDg liti
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iD
iit

Tensile
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B) Chemical elements

13,

Quali{ied

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Ifyes

15.

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(
"oPy

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procedure:Suitablerunsuitable
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)
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supplier

Listof u
19.

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To
Manager

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In-charge

SiCnature

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TORMAT NO.

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02-1100 Rev 1

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M-5 REV 1
SPECINICATIONS(WPS)
FORMATFORWELDINGPROCEDUF.E
VesselCode)
(SctionDq ASMEBoilerandPrssur
(Shet 1 ol2)
RponNo.
Date

Unit
i
Contractor
Wo* orderNo. :

Project
Nameof Work
JobNo.
CompanyName
WeldingProced SpecificationNo.
RevisionNo.
welding Process(
JOTNTS(QW
JointDesign
Backing(Yes)
BackingMaterial
show th genoral

By
Date

PQRNo(s)
Supporting

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Type(s)

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bra*ir4s, weld Sl.rnbols
of the parts to be welded Wlere apPlioable,

therootspacing the detailsofweld grcovemaybespecified.


to illustratejointdesign,
Mfgr., sketchsmaybe attachod
(At the optionof
procedures.
for
toughness
for
notch
i.qu"n"",
weld layers and
".g.
*BASEMET
CrouPNo.
10P.No.
P.No.
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Spc.No. (SFA)
AWSNo. (Class)
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6{2-1100 Rev1
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Position(s)of Groc
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Temperature
Time Range

GAS(Qw-408)
PRHEAT (QW-4
shieldingGas(es)
PreheatTemp.Mir
(mL\tures)
Percent
Composilion
Inte.passTemp,M
PreheatMaintenan
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GasBacking
shouldberecorde(
CasComposition
TrailingShilding
ELECTRICAI C IARACTERISTICS (QW-409)
Polarity
CunentAC or DC
Volts (Range)
AmpsEange)_
(Ampsandvolts r, rgeshouldberecordedfor eachelectrodesize,
posilion,andthick ess,etc. This informationmaybelistedin a tabular
form similarto tha
TungstenElectrod SizeandTwc
(Purc Tungsto!, 2% Thoriated, e1c.)

ModeofMeral Tmffti

forGMAW
(Spray &q sholt circuiting dc, etc.)

Blctrodewie fee spedmnge


Tf,CHNIQUE (( w-410)
Stringor WeaveI ;ad
Orificeor GasCu stze
Initial andInterpas Cleaning (Biushing, Grinding etc,)
MthodofBack ( )ugrng
Oscillation_
ContactTubeto ! ork Distance
Multiple or Singk Pass(per side)
Multipleor SingkElectrodes
TravelSpeed(Rarge)
Peening_
Other

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LayerG)

Filler Mtal
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Class

Dia.

Travel
Current
Volt
Anp Range Speed
Type
Range
Polor. Rrnce

Other
e.g.
Remarks,Comments
Hot Wire Addition
Teohnique
TorchAngle
Eto.

Fomal No.840-0001

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MECHANICAL

No.
SPECIFICATION
STANDARD

6{2-1100REvl
pad6 W

It

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56

M-6 REV I
FORMATFORPROCEDIIREQUALIFICATION
SUGGESTED
RxcoRD (PQR)

FORMAT NO.

(Section D( ASME Boitr and Pre.ssuveV*se[ Code)


(Sheet I of2)
ReportNo.
Date

Unit

Projept
Nameof Work
JobNo.

work orderNo. :

CompanyName

Procdure
Ouali
WPSNo.

Record No.

Date

Welding Process(

Type(Manual,

SemiAuto)

BASEMTTALS

eLDn eer tnnATMENT(Qw-407)


Fdsrsrw

Materials Spec.

T$e or Grade

cAs (Qw-408)
TlTeofcas or Gases
Compositionof GasMixnfe
Other

(Qw-404)
FILLER MET
ANo.WeldMetal
SizeofElectrode
Filler MetalF No.

ELECTRICAL CHARACTERISTICS

AWSClassi

POSITION

TECHNTQUE(QW-410)

Position ofcioove

Wldhogression
Olher

FomatNo.E{tr000

Multipassor SinglePass(perside)
Singleor Multiple Elcttods

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No.
SPECIFICATION
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RevI
6.82-1100

MECHANICALWORKS

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of 5 d

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GuidedBendTests(QW-160)

Toughne$Test(QW-170)

Filet WeldTest(QW-180)
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: Yes_
of FIt: Micro

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Othr Tsts
Typeof Test
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Other

weldr'sNam
Testsconducted
We crtirylhat th
and testedin

StampNo.

ClockNo.

Ilbomtory TestNo
welded
.ct and thal the tesl welds wereprepared.
i" ttri" r..ord *.
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of SectionIX ofthe ASME Code.
with th reouirements

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By

Date

n. itlustrrtlr. only rd bay b. nodilid to erforn to lhe typ. rrd trunbet oalet equir.d bv th. Codo)

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STANOAROSPEOIHCANON NO'

6{2-1{00 Rev'l

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,a J u"

M-7 RTV 1

F'ORMAT NO.

FORMATFORMAI\ruFACTURER'S
SUGGESTED
'IryELDER
ORWELDINGOPERATOR
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QUALIFICATION
(Secti0nDL ASMEBoilerandPressure
vesselCode)
ReportNo.
Date

:
I

:
Unit
:
Project
I
Contractor
Nam of Work :
order
No.
:
Work
Job No.
i
StamPNo.
CheckNo.
WelderName
Type
WeldingProcess
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Lr ac.ordancewith eldingProcedureSpeoification
Backins(Qw-402)
to P No.
to
ofPNo.
Material(QW403)
Thickness
F.No.
ClassNo.
SpecNo.
Filler Mtai
Olher

Position(QW405) c , 2 G , 6 G )
Ga! (Q\lr'408type)
is(QW409)C\rrent
Elctrical
l0)
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Other

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For lnformstiotrOnly
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Shieldcas TradeName
BendTelt R$ultr QW-462,2("),QW-a6?,3(a)'QW-462.3(b)
and

Frull

No'

RadiogrsphicTtt Results(QW-30t
For lltemative qualificltion of groveweld!
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Fracture
Test

the locationtatute an&ge of anycheckring of ihe specimen)

Lngthandper
MacroTast-Fusion
Appea$nce-Fillt

deg

in. x-in.

Convexiry-in

or concavity

in

Labontory TeslNo.
in this recordarecorrctandthatthe tstweldswereprepared,weldedandtested
requireinents
of SectionsIX of theASME Code

TesrconducFd
by

we ceni&dratthe

Organization

by

Date:
(Detailof rccord

tests are illustradve only and may be rnodified to conform to the type 5nd nmber of tests

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Fom.t N6.840-0001

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M-8 REV 1
WELDER'S IDENTIFICATION CARD

FORMAT NO.

ReportNo.
Date

Unit

Project
:
Nameof Work :
JobNo.
:

Contractor
Work order No.

NAME
ldentification
DateofTesting
Phtenipe siz
Weldingprocess
Filler material
Classification
Position
Qualified to weld
Validuntil

WELDING
EMPLOYERSSIGNATUREwlTH SEAL

(NAME & DA

DETAILS OF OUALIFICATIONS :
BACKSIDE OF IDENTITY CARI)

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No.

FomaiNo,8.00.0001

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642-t100 Rev1
34 0t 50
Paasffi

M-10 REV 1

FORMAT NO.

DAILY FIT-UPINSPECTIONREPORT
(FORABOVEGROIJNDPIPING/IIEATER)
ReportNo.
Date

Unit

:
Contractor
Work orderNo. :

Project
Nameof wo*
JobNo.

sl.

Remarks

No.

AL
DIA.

TOTAL
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TOTAL INCH IA.


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DAILY WELDING INSPECTIONP'EPQRT
MOR ABOVN GROIJNDPIPING/I{EATER)
ReportNo.
Date

Unit
1
Contractor
WorkorderNo. :

Project
Nameof Wo*
JobNo.

sl.

Remarks

No.

WELD
CKET WELD

WELD
WLED

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M-13REVI
EXAMINATIONREPORT
LIQUID PEI\IETRANT

FORMATNO.

Project
Nameof Work
JobNo.

i
Unit
Contractor
Work orderNo. :

Item Name,4{o.

Drg.No.

Method of
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PartName

Application
No.

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MAGNETICPARTICLEEXAMINATIONRSPORT
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Nameof Work
JobNo.

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Unit
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Contractor
work orderNo. :

Nameof Item

Drg.No.

ItemNo.
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Remained

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Dry

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Brown
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No.
sTANoaRDSPECIFICATIoN

642-1100 Rsv 1
P^de6r@t ts 6

50

M-15R3V 1
RADIOGRAPIIY OFFERING REPORT
(FOR ABO\'E GROUNDPIPING/IIEATER)
ReportNo.
Date

P.Siect
Nameof work
JobNo.

Unit
i
Conhaotor
Work order No- :

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STANoaRDSPECIFICATION

6-82'1100Rov1

4a 6f 56

FORMAT NO,

M-16 REV I
REPORT
RADIOGMPI{Y INTERPRETATION
(FORABOVEGROUNDPIPING/HEATER)

Nameof Work:
Radiography
Source I
Filrn Tlpe & N
IQI r

RepodNo. :
Date :

Radio$aphy Plo

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SWSYDWSLDWDI
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Contractor:

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JohrtStatus

st,

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No,

swsl -

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642-7700 Rev 1

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M-18REV1
POSITIVEMATERIALIDENTINCATION(PMI)
REPORT
ReportNo:
Nameofwork :
Conractori

Date ofPMl i

Project:_

InspectionAgency:

Incation :

PMI Agncy r

JobNo.:

PMI EquipmentModel :

LineNo. /ISO
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No

Result
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52-1100Rev1
datu| 43 oF 50

M-19 REV 1
PICKLING ABOVE GROUNDPIPING CERTIFICATE
ReportNo.
Date

:
Uniiryhnt
Contractor :
WorkorderNo. :

?roject
Nameof Work
JobNo.

SYSTEM:

LOOPSKETCH- ATTACHED
TESTRESULTS_ ATTACMD

LOOP/LINE

PICKLING

CERTIFICATE
ified that th pickling of th above system has been carried

successfullyas per specificationandthe systemis preserved


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6{2-1100

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41 aP

M-20REV1
SYSTEMCOMPLETIONREPORTABOVE
GROUNDPIPING
ReportNo.
Date

Unit/Plant
Contractor
work orderNo.

Project
Namoof Work
JobNo.

:
System
LoopNos.:
Ref.P&lD No. :

TestReports- Enclosed

as per the
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LIIIE WISERECORD
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RportNo.
Date

Unit

Project
:
Nameof Work :
JobNo.
:

i
Contractor
Wo* order No. :

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WELD

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I
Rev
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Date

Unit

Pmject
i
Nameof Work :
JobNo.
:

i
Contractor
work order No, :

ItemNo. / Equip. o. / LineNo.


: Visual
Surfaca
Lugs& Spacing:
Fixing of Support

Acc./NotAcc.
Acc.
Acc.,4'{ot

3.
a)

In

Window

b ) v

ionjoint
e)

S S F il for SS

f ) w

h ) v

EIL

ElL- Alln:ghls
Copyright
rcserved

..#H@
FORMATNO.

& TESTPLANS
INSPECTION
WORKS
MECHANICAL

SfANDARD SPECIFICATIONNO.

6-82-l{00 RevI
@e

M-25 REV 1
INSPECTIONCITECKSIIEET _
INSTALLATION ACCf,PTANCE CERTIFICATE FOR
INSULATION
ReponNo.
Date

Unit
Contractor
Wo* orderNo.

Project
Name of Work
JobNo.

SHEET

(Visual&

44 bf SA

OF

ition ofseamto

(Visual&

BIL

Fomal No.S00-0001

Copyriqht
EIL-Arlrights
bsrued

& TESTPLANS
TNSPECTION
FORGENERALWORKS
(ITEMRATECONTRACTS}

..#H@fi

STANDARD SPECIFICATiONNo.

6{2-1500 Rov t
Pase@
49 0F

(Sheet
1of2)
1501REV 1
PAINTING

ITPNO.

sl.

Activity

No.

BEFORET'
l.

Contractor

EIL

Recordsto be
Submittcd/
Format No,

WC

Rw

FormatC I

wc

FormatGi

WC

HP

FormatG2

WC

HP

FormatG2,G3

wc

Rw

wc

Rw

wc

Rw

wc
wc

Rw

TION

a. Calibrationcertiflcate ofmeasuring & lesting


rnsfuments

b. Field
2.

3.

ifany

ier product: suppliers'


a)Approved
material certificate
date,expiryperiodsndshelf life
a)Physical

ion of materials;original
packing/ containers

b) Conffm i

;ficatiorl/ Transfer of

Yes

of materialsbeforepainting
4.

a) Adequacy blastingmachinecapacityfor
blast clean

b) Typeand
blastc
c) Adequaoy

spray
5 . Perfolmance
cleaningop
6.

ity of abrasivebeingusedfor
Airlessspmyequipmnt,air

Fomat G3

Rw

and paint brushes


ofpaint applicator ard blasi

Checkquali of dry air for blastcleaningandspmy


application,

WC

wc

7. lnspection blastcleaningoperation
- Inspectfor
cleanlinessby visualstds.of
ISO8501 /sIs-o5s900/ss?c-sP

WC

Format G3

-Me

wc

Format G3

Elcomter/

of surfaceprofile by Micrometer/

instrument

8. Wet film thi


coatof paint

andovercoatingrntervalfor each
application.

wc

FormatG3

9. Dryfilm

aftr final coat.

wc

HP

FormatG3

WC

Format G3

WC

FormatG3

wc

ffP

Yes

1 0 . Inspection
hardness,
de&ctlon.
1 1 . Painting
t2. ACCept4nce

final curing/ drying, adhesion,


finish, sagging, hidingard pinhole
on ban(Vcode, etc,

to shifting to fabricationshop,if

licable.

Pl.refer

5 of I6 for definitionof wC, Rw,HP,w, S andSectior_Bfor formats.


Copydqhl
EIL-Allrightslesetoed

#H@fi

& TESTPLANS
INSPECTION
FORGENERALWORKS
(ITEMRATECONTRACTS}

UMIIED

No.
STANOARDSPECIFICATION

6-82-1500Rev I
Pase@
49 6F 50

(Sheet2 of 2)
:

ITPNO,

st.

1501REV 1
PAINTING
Contraclor

EIL

Rcordsto be
Submitted/
Format No.

wc

HP

FormatG2

wc

HP

FormatGi, G3

wc

Rw

wc

Rw

WC

Rw

wc
wc

Rw

testfor paintapplicatorfor spmy

wc

of airless sFay equipmentand air


ard paint brushesand quality
paift application

wc

Rw

Activity

No.

B. AFTER

ALLATION

1 . a) Approvedsupplier product: supplieis'


material

certificate

ingdate,expiryperiodandshelf
life
2.

of

Physical

matrials; original

packing/ containers.
l.

Confirm

onof

a) Hydro

ofpipe
clearanceof structure &

b)

4.

toolsand
a) Adequacy surfacepreparation
tacklos
preparation
b) Checkth qualityof surface

5 . a)
applicati
b)

spray
ofdry air
6.

andovercoatingintrvalfor each
Wetfilm thi
coatof appl ation.

'7. Dry film thi

aftrfinal coat.

hardness,
8. Inspection final curing/dryiq, adhesion,
pinhole
hiding
and
detction.
surface
sagging,
,

10. Final

c.

FormatG3
HP

wc

FormatG3
FormatG3

marking.
direction
of colourbands,

9.

G3

wc
WC

Ys

wc

HP

wc

Rw

Iormat G3

N & TEST DOC(MENTS


of InspectionandTestRecords

Pl.refer

5 of 16 for definitionof WC,Rw, HP,W, S andSection-Bfor formats.

Copydght
EIL- A I ighlsrcseryed

& TESTPLANS
INSPECTION
FORGENEMLWORKS
OTEMRATECONTRACTS}

sfiAad
grtEiF

ITPNO.

No.
STANDARDSPECIFICATION

6-82-1500Rev1
Paggg

sl.

Activity

No.
PRIOR

0F

1505REV 1

INSIJLATION

I.

56

Contractor

EIL

Recordsto be
Submitted/
Formet No.

wc

Rw

FormatGl

OF

APPLICATION

INSIJLA
a. Calibration

olmeasudng
& testing
instruments

b. Field cali

ion,if any

wc

FormatGl

c. Material T
insulation

certifioatesftom supplierof

WC

FormatC2

wc
wc

FormatC4

wc

FormatG4

ial and acceptancethereof

TION OF INSIILATION

DI]RING
a. Surface

their
ringsandoheoking

b. Fixing of
spacing

dngs and checking their


c. Fixing of
spaorngm casofvrticatpiping

wc

Form.t G4

wc
wc
wc

FormatG4

FormatG4

wc
wc
wc
wc

FormatC4

FormatC4

FormatG4

wc
wc

FormatG4

FormatG4

c. Vapours lant

WC

FormatG4

d. Insul

wc

FormatG4

WC

Rrir'

lugsandangleringsin

d. Fixingof i

tanks, etc

caseof

9.Thickness insulation
foil for S.S.Pipingfr'essels
g. Overlap
joints

cladding at vertical and horizontal

joints, if 3ry
i,Inspection
j. S.S.foil

S.S.piping

k. Finalfin

ADD

CIIECKS

FOR

FormatG4

COLD

INSULA
a. Wooden

& TEST DOCUMENTS


Comploten
Pl. refcr

oflnspectionandTestRecords
5oft5

f*d.fi;iri.".f

wC, Rvr',tlP. w, s atd Seclion-Bior formats'


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