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Transport Phenomena

Section 2: Heat Transfer

Contents of heat transfer


1.

Heat conduction: Fourier law

2.

Thermal conductivity of homogeneous media


and heterogeneous media

3.

Steady state heat conduction in slab and


composite slabs

4.

SS heat conduction in cylinder, sphere

5.

Transient heat conduction in semi-infinite


objects

6.

Transient heat conduction in finite objects


with symmetry conditions and asymmetry
conditions

7.

Transient heat conduction of objects in finite


environment

8.

Forced convection & heat conduction

9.

Free convection

10. Equations of change


11. Heat conduction with phase change

Transport Phenomena

Heat Transfer

Modes of heat transfer


There are three modes of heat transfer
1. Conduction

So far we dealt with momentum,


now we turn to heat transfer
(energy).
From the first principles, there is no
difference between the analysis of
momentum transfer and that of
heat transfer, which you will see.

Transport Phenomena

2. Convection (forced & natural)


3. Radiation
Difference among the modes of heat
transfer
1.

Conduction: Heat is transferred due to the


temperature gradient.

2.

Convection: Heat is transferred by the motion


of the fluid. If the fluid is forced, we talk of
forced convection. On the other hand, if the
motion of the fluid is induced by the
temperature, we talk of natural convection.

3.

Radiation: only occur at high temperature

Transport Phenomena

Heat conduction

Heat conduction

Simplest among the three modes of heat


transfer. It occurs in all three
phases of matter (gas, liquid and
solid). In solids, it is the only
mechanism of heat transfer.
The driving force for the heat
conduction is the temperature
gradient, that is whenever a
gradient in temperature exists there
exists a conductive heat flow.

Direction of
heat transfer

T1
T0

crosssection
area A

The heat flow is measured as the amount of


energy transferred through any given
plane per unit area per unit time. It is
called heat flux.

Transport Phenomena

Transport Phenomena

Conductive heat flux


heat flux: energy/area/time
Property of material
through which the heat is
conducted:
Thermal conductivity

q =

dT
dz

T1 T0
k


Temperature gradient

Pointwise:

Negative sign: Heat is moving


in the direction of negative
temperature gradient

q = k

Transport Phenomena

dT
dz

Thermal conductivity at
the plane A, k

PLANE A

q = k
Fouriers law

dT
dz

This is the fundamental equation


in heat conduction
Transport Phenomena

Heat flux as a vector


qz
z

For isotropic materials,


kx = ky = kz = k
the heat flux vector will become:

q = k T

qy
where

q = qx i + qy j + q z k

T
qx

and

i+
j+ k
x y z
grad operator

Temperature is a scalar, while heat flux


is a vector, of which components
are

q x = k x

dT
dT
dT
; q y = k y ; q z = k z
dx
dy
dz

Transport Phenomena

Transport Phenomena

Momentum vs Heat ?

qy

= ky

1. Property of material through which


the heat is conducted

dT
dy

property of
material

2. Units: W/m/K
3. In general, ksolid > kliquid > kgas

driving force

yx

dv x
dy

There are three components of the heat flux


vector, while there are nine components of
the stress tensor.

Transport Phenomena

Thermal conductivity

Materials
Hydrogen @ 100K
Water @ 293K
Liquid sodium @373K
Aluminum

Thermal conductivity
0.067
0.600
83.70
206.0

4. Insulating materials have low k


Materials
Glass @ 298K
Brick @ 293K
Glass wool @298K

Transport Phenomena

Thermal conductivity
1.00
0.60 - 1.00
0.07

5. Temperature dependence:
Gas

Theory of k for monatomic gases


1. Kinetic theory of gases

Liquid

a. Molecules are rigid sphere


Solid
d

mass = m

Temperature

Gas: k increases with temperature


Liquid: no general rule; for example k
of alcohols, benzene, toluene
decrease with T, while glycerine,
ethylene glycol increase with T
Solid: also no general rule; for
example k of polyethylene,
polypropylene, PTFE decrease
with T, while those of insulation
materials increase with T
6. Pressure dependence:
fairly independent of pressure

Transport Phenomena

b. Exchange of energy upon collision is


translational energy

1
3
mv 2T = T
2
2

Boltzmann constant

Molar heat capacity at constant


volume is
Avogadros number
Cv = N

3
d 1
2
mv T = R
2
dT 2

c. The mean free path is much shorter


than the length scale of the
temperature gradient

Transport Phenomena

v=0
d. Results of kinetics theory of gas
y
mean molecular
thermal velocity
mean free path

wall collision
frequency per
unit area

T(y+a)

Temperature
profile

y-a

T(y)
T(y-a)

Transport Phenomena

8T
m

1
2d 2 n

Z=

1
nv T
4

a=

3
the molecules reaching
any plane,
on the average,
had their last collision
at a distance a from that
plane

y+a
y

vT =

Transport Phenomena

The heat flux qy across any plane of


constant y is obtained from:

According to the assumption c:

q y = Z mv T2
2

T y+ a = T y +

y= y a

Z mv T2
2

T y a = T y

y= y + a

2 dT

3 dy

2 dT

3 dy

thus the heat flux qy is:

dT
1
q y = nv T
dy
2
kinetic energies of
molecules that cross
in the negative
direction

kinetic energies of
molecules that cross in
the positive direction

According to the assumption b:

qy =

3
Z T y a T y + a
2

Transport Phenomena

q y = k
1
1
k = nv T = 2
2
d

dT
dy

3T
3m

compared with
=

2
3 3/ 2

m T
d2

only for dilute monatomic gases at moderate


pressures (usually less than 10 atm);
proportional to square root of temperature
and independent of pressure
Transport Phenomena

2. Chapman-Enskog theory (for gases)

10 4
k = 19891
.

T/M
2 k
collision integral

cal/cm/sec

Angstrom

g/cm/sec

Angstrom

= 2 .6693 10 5

Theory of k for polyatomic gases


More complex than monatomic gases
due to the additional rotational and
vibrational energies.
Semi-empirical formula by Eucken
5 R
viscosity

k = Cp +

4 M
heat capacity at
constant pressure

For monatomic gases, Cp = 5R/4M; thus

MT
2
collision integral

5 R
k=

2 M

as obtained by the kinetic theory of gases.


Note: Euckens formula is only used as a guide.
Experimental data should be used.

Transport Phenomena

Transport Phenomena

Thermal conductivity of mixtures


Semi-empirical formula is useful:

Heat conduction in
heterogeneous media

pure component
thermal conductivity

mole fraction

k mix =
i =1

Of interest to engineers is the heat


transfer to or from a packed
column (reactor).

xi k i
n

x
j

ij

j= 1

M
1
1 + i
ij =
Mj
8

1 / 2

1/ 2 M 1/ 4
1 + i j
j M i

pure component
viscosity

These formula equations are very


similar to those for the calculation
of mixtures viscosity.

Transport Phenomena

q = - ke dT/dr

molecular weight

Transport Phenomena

effective
thermal
conductivity

Hadleys formula (Kaviany, 1991)

ke
= (1 )
kf

k
f + s (1 f )
kf

Krupiczka (Int. Che.Eng., 7, 122,1967)

ke ks
=
kf kf

k
+0 .280 0 .757 log 0 . 057 log s
kf

k
1 (1 f ) + s (1 f )
kf
2

k
k
2 s (1 ) + (1 + 2 ) s
kf
kf
k
( 2 + ) s + (1 )
kf

where

f = 0.8 + 0.1

Kunni and Smith (AIChEJ, 6, 71, 1960)


Valid for 0.26 < < 0.476
ke
=+
kf

1
2 k
2 + 4.63( 0.26)( 1 2 ) + s
3 kf

where 1 and 2 are monotonic decreasing


function of (ks/kf)

and
0 < < 0.0827

log
= -4.898

0.0827 < < 0.298 log


= -0.405 -3.154(-0.0827)
0.298 < < 0.58

Transport Phenomena

log
= -1.084 -6.778(-0.298)

Transport Phenomena

Zehner and Schlunder (Chem. Ing. Tech.,


42, 933, 1970)

Procedure of transport
phenomena analysis
First principles

ke
1
=1
+
1/ 2
kf
1

( )

ks

B
1/ 2
kf
2(1 )

1
ln

2
ks
ks

k
s

1 B 1 +
B
B
kf
k f
kf

B+1 B1
ks

2
B
1

kf

where
1
B = 1.25

10 / 9

Modified version of Zehner-Schlunder


was given by Hsu et al. (Int. J. Heat
Mass Transfer, 37, 2751, 1994)

1. Draw a physical diagram as


carefully as possible.
2. Identfy all possible energy
transport mechanisms
3. Set a frame of coordinates and
draw the direction of all transport
processes identified in step 2.
4. Draw a shell in such a way that its
surfaces are perpendicular to the
transport direction.
5. Carry out the energy shell balance
as below:
Rate of Rate of Rate of energy Accumulation


+
=

of energy

energy in energy out production

This should give a first-order ODE


in terms of heat flux
Transport Phenomena

Transport Phenomena

6. Apply the Fourier law


This should give a second order
ODE in terms of temperature.
7. Impose physical contraint on the
boundary of the physical system.
This gives rise to BCs.
Note that the number of boundary
conditions must match the order of
the differential equation.
8. Solve the equation for the
temperature distribution.
9. Obtain the mean temperature, heat flux.
Energy production:
1. Chemical reaction
2. Electrical heat
3. Viscous dissipation (degradation
of mechanical energy)

Transport Phenomena

Boundary conditions:
1. At the bounding surface, the
temperature is specified. This is
called boundary condition of the
first kind (Dirichlet BC)
2. At the bounding surface, the heat
flux equals to the flux supplied.
Boundary condition of the second
kind (Neumann BC)
3. At the bounding surface, the heat
flux entering the domain equals the
heat flux across the thin film
surrounding the object. BC of the
third kind (Robin BC).
Concept of heat transfer coefficient
4. At the interface between the two
domains, the temperatures and the
heat fluxes of those domains are
continuous. BC of the fourth kind.

Transport Phenomena

What to follow
1. Steady state heat conduction in slab
1a. Constant k

Steady state heat


conduction in slab
Steps 1 to 4:

1b. Temperature-dependent k

constant
cross section
area, A

1c. BC of 1st kind vs BC of 3rd kind


2. Steady state heat conduction in
composite slab
3. Steady state heat conduction in
cylinder

energy in

energy out

3a. The influence of shape


3b. Composite cylindrical walls
4. Steady state heat conduction from
sphere

5. Fall of temperature in free droplet


6. Heat conduction in cooling fin (BC of
the 3rd kind)
7. Heat conduction with chemical heat
source.

Transport Phenomena

Transport Phenomena

z + z

thin shell

Steps 5 and 6: Energy balance equation

First order ODE with respect to heat flux


Fouriers law

steady state

q = k

Aq

Aq

z + z

0 =

no heat
production

dT
dz

dq
=0
dz

Second-order ODE with respect to T

d dT
k = 0
dz dz

rate of energy out;


units: Joule/sec
k is constant

k is temperature
dependent

rate of energy in;


units: Joule/sec

d 2T
k 2 =0
dz

Transport Phenomena

Transport Phenomena

d
dT
=0
k
(
T
)

dz
dz

Step 7: Physical constraint on the


boundary

Step 9: Heat flux

Boundary conditions of the first kind.

T(0)=T0

Apply the Fouriers law; remember


that the heat flux in general is a
function of z. So to calculate the
heat flux, where do we evaluate the
heat flux at?
At z=0 or z=L ?

T(L)=TL
z
0

L
Step 8: Temperature distribution

T( z) T0 z
=
TL T0
L

Fourier law

dT ( z)
q ( z) = k
dz
T TL
q = k 0

Temperature distribution is linear (only


valid for constant k and slab
geometry).
Transport Phenomena

Transport Phenomena

T( z) T0 z
=
TL T0
L

The heat flux is proportional to the


temperature difference (only valid
for constant k).
We see that for the case of constant k the
temperature distribution is linear and the heat flux is
proportional to the temperature difference.
Is this conclusion still valid for the case of
variable thermal conductivity?

Let us look at the case when k takes


the following functional form:

Constraint on : (T0 - TL) < 1


<0

Step 7: Boundary conditions


same as before, that is:
z = 0; T = T0

Step 8: Temperature distribution

2
(T( z) T0 )
z
2
=

L
(TL T0 ) + (TL T0 )2
2

(T(z) T0 ) +

k
>0

Transport Phenomena

dT
d dT d
=0
k 0 1 + (T T0 )
k =

dz
dz dz dz

z = L; T = TL

k = k 0 1 + (T T0 )

T0

Step 6: Heat balance equation

TL

Thus the temperature distribution across


the slab is not linear.

Transport Phenomena

>0

T0

Step 9: Heat flux

=0

Apply the Fouriers law

<0

q = k 0 1 + (T T0 )

TL

q = k0

Can you explain the shape of the


temperature distribution?
>0

T0

dT

] dz
k

z=L

z=0

2
(T( z) T0 )
z
2
=

L
(TL T0 ) + (TL T0 )2
2

(T(z) T0 ) +

(T0 TL )

2

(T0 TL )
2
L

independent of z,
as one would
expect physically

lower k; thus
higher gradient

Would this minus sign cause a concern to


you as it could give zero flux?
high k; thus
lower gradient

z=0
Transport Phenomena

TL

Answer: Of course not, see the constraint


on .

z=L
Transport Phenomena

Note: If we define an average thermal


conductivity across the slab as:

k avg =

TL

TL

T0

T0

k (T)dT
TL

k [1 + (T T )]dT
0

dT

TL

dT


= k 0 1 (T0 TL )
2

T0

T0

the heat flux equation is:

q = k avg

What has been done so far in steps 1


to 6 is still valid, that is the heat
balance equation is:
d dT
k
=0
dz dz

(T0 TL )
L

which is an interesting equation.


So far so good, but are there anythings that
need to be addressed?
1. Existence of gas film surrounding the slab
furnace.
2. Slab is made of many different materials.
Lets consider these one by one.

Transport Phenomena

Heat conduction in slab:


Gas film resistance

k is constant

d 2T
k 2 =0
dz

k is temperature
dependent

d
dT
=0
k
(
T
)

dz
dz

Lets study the constant k first, and


then deal with temperaturedependent k.

Transport Phenomena

Step 7: Physical constraints

Step 8: Temperature distribution


T(0)

T0

unknown

T(L)

T( z) T(0) z
=
T( L) T(0) L
Note: T(0) and T(L) are yet known, but
we proceed anyway.
this is the flux
through the slab

Step 9: Heat flux


TL

L of the gas film, we


With the existence
talk of BC of the third kind.
z = 0; h 0 [T0 T(0)] = k

dT
dz

z = L; h L [T( L) TL ] = k

h=
Transport Phenomena

z=0

dT
dz z = L

T ( 0) T ( L) ]
[
q=k
L

which must be the same as the heat


fluxes through the gas film
surrounding the slab, that is:
q = h 0 [T0 T (0)] = k

kf
f (Re, Pr )
L
Transport Phenomena

[T(0) T( L)] = h
L

[T( L) TL ]

Rearranging the above equation as:


q=

T0 T (0) T (0) T ( L) T ( L) TL
=
=
L
1

1



k
hL
h0

Recall the following identity

a
c e a + c+ e
= = =
b d f
b+d + f

We can write the heat flux equation as:

q=

(1 + Bi

k
1
0

+ Bi L

T0 TL
L

where Bi0 and BiL are nondimensionless and


are defined as follows:
Bi 0 =

h0 L
;
k

Bi L =

hL L
k

which are called the Biot numbers.

we get the heat flux equation

q=

T0 TL
1 L 1
+ +
h0 k hL

written in terms of known parameters and


operating conditions.

Transport Phenomena

Physical significance of Biot number


Bi =

heat transfer through the film


heat transfer through the object

1. Bi >>1: Heat transfer through the


object is limiting.
2. Bi << 1: Heat transfer through the
fluid film is limiting.

Transport Phenomena

Avoid the confusion

How about T(0) and T(L)?

Bi and Nu

Recall the following equations:


q=

Their definitions:
Bi =

hL ( fluid film heat transfer coefficient)( length)


=
k
solid thermal conductivity

Nu =

hL ( fluid film heat transfer coefficient)( length)


=
kf
fluid thermal conductivity

Bi is seen in the analysis of heat transfer to


or from an object.
Nu is seen in many correlations of heat
transfer coefficients; hence it involves
only film properties.
More about this later.

Transport Phenomena

q=

T0 T (0) T (0) T ( L) T ( L) TL
=
=
L
1

1



k
hL
h0
T0 TL
1 L 1
+ +
h0 k hL

we get
T(0) = T0

T( L) = TL +

1

h0
1 L 1
+ +
h0 k hL
1

hL
1 L 1
+ +
h0 k hL

Transport Phenomena

(T0 TL )

(T0 TL )

Heat conduction in slab:


Gas film & k(T)
Steps 1 to 6:

dT
d dT d

=
+

=0
k
T
T
k
1
(

0
0)
dz
dz dz dz

Constraint on : (T0 - TL) < 1

dT
dz

T ( 0) T ( L )
L

where

k avg = k 0 1 [T(0) T( L)]


2

This flux must be the same as fluxes


through the film at both sides of the
solid object, that is

Step 7: Boundary conditions


z = 0; h 0 [T0 T(0)] = k

We can write immediately

q = k avg

The heat balance equation is:

Step 8 and 9: Temperature distribution &


heat flux

z=0

dT
z = L; h L [T( L) TL ] = k
dz z = L

q = h 0 [T0 T (0)] = k avg

with T(0) being the solid object


temperature at z=0, and T(L) being
that at z=L.

Transport Phenomena

Transport Phenomena

[T(0) T( L)] = h
L

[T( L) TL ]

Thus, we get
q=

So far

T0 TL
1 L 1
+
+
h 0 k avg h L

Heat conduction

This equation still involves unknown


variables T(0) and T(L).

Thermal conductivity, k

Like before, we solve for T(0) and T(L)

First principles of solving heat conduction


problems

T( 0) = T0

1

h0
1 L 1
+
+
h 0 k avg h L

(T0 TL )

1

hL
T(L) = TL +
(T0 TL )

1
1
L
+
+
h 0 k avg h L

Two nonlinear algebraic equations


in terms of T(0) and T(L) as kavg is a
function of T(0) and T(L).
Transport Phenomena

Theory of thermal conductivity for


monatomic gases

Heat conduction in slab object:


BC of the first kind
BC of the third kind
Constant thermal conductivity
T-dependent thermal conductivity
Now let us turn to composite objects and
objects of different geometries than
slab, cylinder and sphere.

Transport Phenomena

Utilizing results obtained earlier for a


single slab object, we can write:

Composite slab objects


Area A

T1

T2

T3

q = h 0 (T0 T1 ) = k 1

T1 T2
T T3
T TN +1
= k2 2
= = k N N
= h N +1 (TN +1 TN + 2 )
L2
LN
L1

T4
or writing in the ratio form, we get
q=

(T0 T1 ) =
1

h0

T TN + 1 (TN + 1 TN + 2 )
T1 T2 T2 T3
=
=
= = N
L1
L2
LN
1

kN
h N +1
k1
k2

Thus
q=

k1

L1

k2

k3

L2
L3
Let deal with constant k, and N layers.

Transport Phenomena

(T0 TN + 2 )

1 N Lj 1

+ +
h
k
h
0 j= 1 j N + 1

The interfacial temperatures can be found


by equating the above two equations.

Transport Phenomena

Heat conduction in cylinder


In constrast to slab geometry, the area is
changing along the heat flow direction.
Steps 1 to 4

Step 5:

no heat generation

Heat balance around the annulus shell


( 2 rL )q ( r ) 2 L ( r + r )q ( r + r ) + 0 = 0

incoming
area

incoming
flux
R1

R2

outgoing
area
outgoing flux

A compact mathematical form:

[(2rL )q (r )] r =r [(2rL )q ( r )]r =r + r


means all r in the bracket are
r
evaluated at r+

Transport Phenomena

Transport Phenomena

=0

[(2r)q ( r )]

r=r

[(2r )q ( r ) ]

r = r + r

=0

Define

f ( r ) = 2r q ( r )

Thus, the final heat balance equation valid


at a point is:

d
[rq ( r ) ] = 0
dr

First-order
ODE wrt q

The heat balance equation is:

Step 6:

f ( r ) r = r f ( r ) r = r + r = 0

Apply the Fourier law of heat conduction

q (r) = k
Divide by r:

f ( r ) r = r f ( r ) r = r + r
r

into the heat balance equation to get:

d
dT
=0
r
k

dr
dr

=0

Now making the shell as thin as possible:

lim

f ( r ) r = r f ( r ) r = r + r

r 0

Transport Phenomena

dT
dr

df ( r )
=0
dr

If k is constant

d dT
r = 0
dr dr
Transport Phenomena

If k is a function of
temperature

d
dT
=0
rk
dr
dr

Step 7: Physical constraints

Step 8: Temperature distribution

r=R1; T=T1
r=R2; T=T2

T( r ) T2
=
T1 T2

r
ln
R2

always associated
with cylindrical
geometry

R1
ln
R2

Step 9: Heat flux

Fouriers law

q (r) = k
q(r) =
Lets start with boundary
conditions of the first kind

Let us deal with the case of constant


thermal conductivity first.
Transport Phenomena

dT
dr

k(T1 T2 )
R
r ln 2
R1

Unlike the slab case, this heat flux is not a


constant, but rather decreases as the
heat moves away from the center.

Transport Phenomena

This is not entirely unexpected.


r

heat flux

small
large

large
small

area
small
large

Heat flow =
flux area
the same
the same

Although the heat flux changes with


distance r, the heat flow (energy/time)
must be a constant, a requirement of
steady state.

Compare this heat flow with that for the


slab geometry.
Slab

Cylinder

A
Q = k(T1 T2 )

2L

Q=
k T T2 )
R ( 1
2
ln
R1

Irrespective of the geometry, the heat flow


is proportional to
1. thermal conductivity

Heat flow:

Q = (2rL)q ( r ) =

2. temperature difference

2Lk
(T1 T2 )
R
ln 2
R1

The only difference is the geometrical


factor.

constant as expected

Transport Phenomena

Transport Phenomena

When the annulus is very thin, that is no


curvature
R2 - R1 << R1
We would expect that the solution
obtained for the cylindrical geometry
will reduce to that of slab.
Proof:

Step 6: Heat balance equation

d
dr

dT

1
r
k
T
T
+

(
)
1
=0
1
dr

Step 7: Same boundary constraints


r = R1 ;

T = T1

r = R2 ;

T = T2

It is not difficult to show that:


Area
2L
2R1L
=
=
R R 2 R1 Thickness
ln 2
R1

Q.E.D.

Step 8: Temperature distribution

r
2

ln

(T T1 ) + (T T1 )
R1
2
=
2

(T2 T1 ) + (T2 T1 ) ln R 2
2
R1

Now lets consider the case of nonconstant thermal conductivity.

k = k 1[1 + ( T T1 ) ]

Transport Phenomena

Transport Phenomena

Step 9: Heat flux

q( r ) =

Heat conduction from a sphere

k1

T
T
T
T
(
)
(
)

1
2
2

2 1
R 2

r ln
R1

dr

Heat flow
r

2Lk 1
2

T
T
T
T
Q=
( 1 2 ) ( 1 2 )
2
R 2

ln
R1

shell

which is independent of r.
Boundary condition
r=R; T = T0

Transport Phenomena

Transport Phenomena

Step 6: Heat balance equation

d
dr

2 dT
r k dr = 0

q = h (T0 - T)
fluid thermal
conductivity

Step 7: Physical constraints

r = R;
r ;

If the heat transfer coefficient is


defined as

T = T0
T = T

Compare this with the solution obtained


from first principles, we get:

h(2R )
k

Step 9: Heat flux

k
q R = (T0 T )
R

hD
=2
k
known as the
Nusselt number

Step 8: Temperature distribution

T ( r ) T R
=
T0 T
r

Thus, from first principles the Nusselt


number of a stagnant medium is 2.
Correlation of the form:

Nu = 2 + a Re n Pr m
therefore, comes as no surprise.

Transport Phenomena

Transport Phenomena

The influence of shape


on heat balance
Slab

Cylinder

Sphere

d dT
k
=0
dr dr

d
dr

d
dr

1.

dT

=0
r
k

dr

2 dT
r k dr = 0

The general form for the three shapes is:

d
dr

s dT
r k dr = 0

s is called the shape factor.


2.

Those equations can be cast into the form:

dQ
=0
dV
that is the rate of change of energy per
unit volume is zero.

Fall of temperature of a free droplet


Rate of mass transfer from the liquid
surface is:
I = 4
R D (C0 - C)
If H is the latent heat of vaporization,
the heat gain by the droplet is equal
to the heat required to vaporize the
liquid, that is:

4Rk(T T0 ) = 4RD(C 0 C )
Therefore, the drop in temperature is:

T0 = T

HD
(C 0 C )
k

Example: Benzene droplet in air.


The drop in temperature is 60C.

Transport Phenomena

Transport Phenomena

Transient heat conduction

Thermal diffusivity

1. New parameter: Thermal diffusivity


Chem
Eng.

2. Heat conduction in a semi-infinite


slab object.
a. Penetration heat front
b. Constant surface temperature vs
constant surface heat flux
3. Heat conduction in a finite object.
a. Slab geometry
b. Cylindrical geometry
c. Spherical geometry
4. Heat conduction in a finite object with
asymmetry boundary conditions.
5. Heat conduction in objects within a
finite environment.
6. Determination of heat flux from
temperature measurements.

Transport Phenomena

Engine Oil

Air layer

You will feel the heat first with which


system?

Transport Phenomena

Answer:

The proper parameter characterises


this transient situation is

The air system will transport heat


quicker than the oil system.

THE THERMAL DIFFUSIVITY


It is defined as:

Does this seem odd as the thermal


conductivity of oil (0.14 W/m/K) is
about 5 times larger than that of air
(0.03 W/m/K)? Answer: No

The larger is this parameter, the faster


is the heat transport.

The heat transfer in this system is


transient; that is heat travels from
the left surface, portion of which is
conducted through and portion is
absorbed by the material to increase
its latent heat.
Since oil has a much higher heat
capacity per unit volume, most of
the heat is retained by the oil and
hence it retards the movement of
heat front to the right surface.

Transport Phenomena

ability to conduct
k

C p
ability to absorb

We shall see that this parameter will


evolve naturally during the
analysis.
Now, coming back to our example.

Cp
k

Oil system
848 kg/m3
2130 J/kg/K
0.14 W/m/K
7.75 10-8 m2/sec

Transport Phenomena

Air system
1.1 kg/m3
928 J/kg/K
0.03 W/m/K
2.94 10-5 m2/sec

Heat conduction in a
semi-infinite slab object

Constant temperature at x=0 surface


Heat balance over the shell:
Aq

Aq

x + x

+ 0 = ( A x) C p

T
t

accummulation
of energy

Ts

x)-surface
energy out at (x+

time

energy in at x-surface

x
x and take
divide by A
the limit when x 0

Consider two cases:


Case 1: Constant temperature at x=0
surface
Case 2: Constant heat flux at x=0 surface

Transport Phenomena

q
T
= C p
x
t

thermal diffusivity
evolves naturally

Transport Phenomena

Fouriers law

q (r) = k

2 T T
2 =
t
x

dT
dr

Initial and boundary conditions

Temperature distribution

t = 0;
x = 0;
x ;

T( x, t ) Ts
x
= erf

4t
T0 Ts

T = T0
T = Ts
T = T0

special
combination
of x and t

where erf is the error function.


Error function is defined as:
z

2
2
erf (z) =
e x dx

far away from the surface,


the temperature is not yet
disturbed by the change in
surface temperature

It has the following properties:


1. erf(0) = 0; erf(
) = 1

This condition is maintained


for t > 0+
condition of the object before the
surface temperature is changed

Solution method:
Combination of variables: The essence of this
method is that the temperature behaves with
respect to x and t in a special way
(MATCHING OF CONDITIONS).
Transport Phenomena

d
2 z2
erf (z ) =
e
dz

2.
x
0
0.01
0.1
0.5
1.0
1.5
2.0

Transport Phenomena

erf(x)
0
0.01128
0.11246
0.52049
0.84270
0.96610
0.99532

at a given time

Ts
heat penetration front

T(x,t)

k
=4 t =4
t
C p
The penetration front is proportional to
1

the square root of time,

2. the square root of k


3. the inverse of the square root of Cp

T0

x
The heat penetration front can be defined
as the front at which the temperature
is such that:
T( , t ) Ts

= erf
= 0.995
4t
T0 Ts

From the table of error function,


erf(2)=0.995; thus

=4 t
Transport Phenomena

Front travels fast


1. high conductivity
2. low volumetric
heat capacity

Front travels slow


1. low conductivity
2. high volumetric
heat capacity

The square root dependence of the heat


front with respect to time is the
characteristics of conduction
(diffusion) type problems.

Transport Phenomena

Heat flux:

Answer:

Obtained from the Fourier law

The infinite flux at t=0 is due to the


sudden exposure of the surface to a
new temperature, that is

q ( x, t ) =

k (Ts T0 )
t

x2
exp

4t

infinite temperature gradient at t=0.

What we can observe from this are:


1.

Heat flux decays rapidly with x for


a given time

2.

Heat flux increases to a maximum


and then decays with respect to
time.

If we are interested in the amount of heat


has entered the object up to time t, we
find:
t

Q ( t ) = A q ( 0, t )dt =
0

Of interest to engineers is the heat flux


entering the object at x=0:

q ( 0, t ) =

k (Ts T0 )
t

This heat flux is infinite at t=0! Is this


acceptable physically?

Transport Phenomena

2 Ak (Ts T0 )

or

Q( t ) =

2 A(Ts T0 )

k C p t

The amount of heat transfer is proportional to the


square root of
1.

The thermal conductivity

2.

The volumetric heat capacity

Transport Phenomena

If there is a film heat transfer resistance at


x=0, the solution for the temperature
distribution is (Levenspiel, 1984):

Case 2: Constant heat flux at x=0

T(x , t ) Ts
x
= erf
+
4t
T0 Ts

the equation describes the pointwise heat


balance within the domain (i.e. object)
and it is not affected by the way how
we impose the system.

x
hx h 2 t
h t
+
+ 2
exp
1 erf
k
k
k
4 t

When heat transfer coefficient h is infinite


(that is no film resistance), the second
term in the RHS is zero, as erf(
)=1.

The heat balance equation is still the same


as before as

How we impose the system is through the


boundary condition.
The boundary condition for this case is:

x = 0;

Transport Phenomena

Transport Phenomena

T
= qs
x

The solution for the heat flux is:

x
q ( x , t ) = q s 1 erf

4
t

and for the temperature is:

q
T ( x , t ) = T0 + s
k

x2
4 t

exp

4
t

qsx
x

1
erf

k
4 t

Heat conduction in a
finite slab object
center

shell

T1

time

The quantity of interest is the rise in


temperature at the x=0 surface:

T (0, t ) = T0 +

qs
k

4 t

Due to the constant supply of heat flux,


the x=0 temperature increases with
time and follows the square root
dependence.

Transport Phenomena

x=L

x=0

The slab object is symmetrical, so it is


only necessary to consider half of
the object.
The origin is chosen as the center of the
object as shown.
Transport Phenomena

The heat balance will be exactly the


same as before. Why.

Solution method:
Either by

Because the heat balance is a pointwise equation. It is


not affected by the boundary condition as well as
the size of the domain.

1. Separation of variables method


2. Laplace transform

The heat balance equation is:

2 T T
2 =
t
x

Temperature distribution:
The Laplace solution is:

assuming a constant thermal diffusivity


T=

The initial and boundary conditions are:


t = 0;
x = 0;
x = L;

T = T0
T
=0
x
T = T1

symmetry at
center

T
= h T x = 0 T1
x

cosh L

The inverse is found by the method of


residues:

no film resistance. If
there is the new BC is
x = L; k

T0 (T1 T0 )
+
s
s

cosh x

sin
( n ) x 2 t
T1 T(x, t )
= 2
cos n exp n 2

n
T1 T0
L
L
n=1

where n is called the eigenvalue and is defined as

n = n

Transport Phenomena

Transport Phenomena

Heat flux into the particle:


q = k

T
x

= 2 k
x=L

(T1 T0 )
L

exp
n =1

2
n

L2

Amount of heat transfer:


The amount of energy up to time t passing
through the surface at x=L
2 t
1
exp

n 2
t

L
Q( t ) = A q ( t ) dt = 2 ALC p (T1 T0 )
2n
n =1
0

The solution of the amount of heat


transfer passing through the x=L
surface valid for very short time is:

Q=A

k(T1 T0 )
s 3 / 2

or the inverse is:

Q=

2 A(T1 T0 )

independent of the size of


the object. Why?

This is basically the amount received by


half of the object up to time t
When time is sufficient large, this
amount is:

) = AL
Cp (T1 - T0)
Q(
This is physically expected as this is the
sensible heat required to bring the
object from T0 to T1.
Transport Phenomena

k C p t

This solution for short time is exactly


the same as the solution we
obtained earlier for a semi-infinite
object.

WHY?

Transport Phenomena

Answer:
Because for short time the heat does
not penetrate far into the object,
and hence the center is not yet felt
by the heat front.
Thus, the object behaves just like a
semi-infinite object.

Heat conduction in a finite


cylindrical or spherical object
The heat balance equation is:

1 s T T
x
=
s

x x
x t

with
1. s = 0 for slab
2. s = 1 for cylinder
We have learnt that the solutions for
the semi-inifinite object are simpler
than the finite object. They are
recommended for the description of
the system under study during the
initial stage of transfer.

3. s = 2 for sphere
The same set of initial and boundary
conditions:
t = 0;
x = 0;
x = L;

T = T0
T
=0
x
T = T1

symmetry at
center
no film resistance. If
there is the new BC is
x = L; k

Transport Phenomena

Transport Phenomena

T
= h T x = 0 T1
x

The temperature distribution is:

T1 T(x, t )
t

= a n K n ( x) exp 2n 2

T1 T0
L
n =1

1. The parameter an is called


coefficient.
2. The function Kn(x) is called
eigenfunction.
3. The parameter n is called the
eigenvalue.
shape
Slab
Cylinder
Sphere

sin( n )
n
2

n J 1 ( n )
2

Kn(x)

an

cos( n )
n

Transport Phenomena

cos n

x
J0 n
L

sin n

x
L

J 0 () = 0

The heat flux solution is:


q=

2 k (T1 T0 )
L

2 t
exp
n 2

L
n =1

The form is exactly the same for all


shape. The only difference is the
eigenvalue (characteristic of the
system, i.e. shape).
The amount of heat received by the
object is given by:

Q( t ) = 2(1 + s) Vobject C p

)]

1 exp 2n 2

L
(T1 T0 )
2n
n =1

where Vobject is the volume of the object.


For sufficiently large time, the total amount of
heat absorbed by the object
Q(
) = Vobject Cp (T1 - T0)
which is expected physically.

Transport Phenomena

Heat conduction in slab


with asymmetry condition

Solution method:
1. Laplace transform or
2. Separation of variables

Ts

Temperature distribution

time

linear steady state


profile

T0
x=0

x=L

The heat balance equation is:

2 T T
2 =
x
t
The initial and boundary conditions are:
t = 0;
x = 0;

T = T0
T = Ts

x = L;

T = T0

Transport Phenomena

Ts T ( x, t ) x
= +

Ts T0
L
x
2 1
2 2 t

sin
n
exp

n 2

n =1 n
L
L

transient term, will decay to


zero as time is getting large

Transport Phenomena

Heat flux at x=0 and x=L

Amount of heat entering and leaving the


object

steady state
heat flux

q0 =
qL =

k(Ts T0 )
L
k(Ts T0 )
L

+
+

2 k(Ts T0 )
L
2k(Ts T0 )
L

exp n
n =1

Q0 =

L2

t+
L
(Ts T0 )ALC p
3

n
n=1

6
2

2 2 t
1 exp n L2

and

cos(n) exp n
n =1

Ak(Ts T0 )

L2

QL =

Ak(Ts T0 )
L

t+
2 cos(n )
2 2 t

exp
1
n 2

2 2

n
L

n =1

At steady state, the heat flux entering the


surface x=0 must be the same as that
leaving the surface x=L.

(Ts T0 )ALC p

When time is sufficiently large


During the trasient operation, the heat
flux entering the x=0 surface is greater
than that leaving at x=L. The
difference is absorbed by the object as
sensible heat.

Transport Phenomena

Ak(Ts T0 )
L2
Q0 =
t +
L
3
Ak(Ts T0 )
L2
QL =
t
L
6

Transport Phenomena

Heat conduction in a
finite environment
Question: Cooling or heating time of a
collection of solid objects in a finite
environment.

QL

L2/6

time
This is called the lag time,
which is the time required
for the heat to penetrate
the medium

This method is known as the time lag


method.

Transport Phenomena

time t <0

Transport Phenomena

time t > 0+

Two sub systems to write down heat


balance equations:

Solution method:
Laplace transform.

1. Heat conduction in a sphere


2. Heat transfer from the
environment into the collection of
sphere.

1 2 T T
x
=
x 2 x x t

B=

dTf
3 m
= P
dt
R P

T
k
x

x =R

The initial and boundary conditions are:


t = 0;
x = 0;
x = L;

T = T0 ; Tf = T1
T
=0
x
T = Tf

Transport Phenomena

Vf f C pf
mp C p

ratio of the heat


capacities of the
two phases

The eigenvalues are determined from the


following transcendental equation:

Heat balance in the reservoir:

Vf f C pf

Tf T0
B
1
2 t
=
+ 6B
exp
n 2
2 2

T1 T0 1 + B
R
n = 1 9 (1 + B) + B n

where

Heat balance of a sphere:

Solution for the fluid temperature

B
cot( ) = 1 + 2
3

Solution for the object average temperature

t
T T0
B
1

=
6B2
exp 2n 2
2 2

T1 T0 1 + B
R
n = 1 9 (1 + B) + B n

Transport Phenomena

Parameter determination
Tf T0
t
B
1

=
+ 6B
exp 2n 2
2 2

T1 T0 1 + B
R
n = 1 9 (1 + B) + B n

Heat convection
So far, we deal with heat conduction
whereby the driving force is the
temperature gradient

function of only
heat capacities
experimentally measured
contain dynamic parameters:
thermal conductivity

1. Plot the LHS versus = t/R2


2. From experimental data, obtain the
LHS and then use the above plot to
obtain corresponding to
experimental t.
3. Plot versus t, the slope is /R2.

Transport Phenomena

Now we consider the second mode of


heat transfer
CONVECTION
1. As the name suggests, the heat
transfer in this mode is induced by
some form of fluid movement
around the object.
2. There are two types of heat
convection:
a. Forced Convection
b. Free Convection

Transport Phenomena

Forced convection
velocity
temperature

object

Forced convection by
forced stream of air

Flow pattern: by
external force

object

Free convection by
heated air which rises

Flow pattern: by the


bouyancy effects of
heated fluid

1. Velocity profile, then 1. Velocity and temp.


profiles are connected
2. Temperature profile
Nu = f(Re, Pr)

Nu = f(Gr, Pr)

C p
gD3
hD
uD
; Re =
; Pr =
; Gr =
Nu =

2
kf
kf

Transport Phenomena

Two broad classes of heat convection:


1.

Internal forced convection

2.

External forced convection

Transport Phenomena

Internal forced convection with


constant surface temperature
Out by
conduction
In by convection
and conduction

out by
convection &
conduction

r
r

In by
conduction

z+
z

The thin shell and the direction of


energy transport
Transport Phenomena

The velocity profile distribution for


Newtonian fluids is:
r 2
v z ( r ) = v max 1
R

Step 5: Energy balance equation


heat conduction in
at r-surface

Energy

In

(2rz)q r ( r, z) r +

(2rr)q z ( r, z) z +
=

C p v z ( r )( 2rr ) ( T T0 ) z

sensible heat carried by the fluid


Transport Phenomena

and

(2rz)q r ( r, z) r+ r +

(2rr)q z ( r, z) z+ z +
Energy

=
Out


C p v z ( r )( 2rr ) ( T T0 ) z+ z

Heat balance equation of the finite shell is:

(rq r ) r + r (rq r ) r (rq z ) z + z (rq z ) z

r
z
T z + z T z
+0 =0
r C p v z ( r )
z

no heat production
in the tube

Now taking r and z to zero, we obtain


the following heat balance equation
valid at any point inside the tube

C p v z (r )

T
1
(rq r ) q z
=
z
z
r r

Step 6: Apply the Fourier law

q r = k

T
;
r

T
z

we get
1 T 2 T
T
= k
C p v z (r )
r
+ 2
z
r r r z

Usually
T
2T
C p v z ( r )
>> 2
z
z

Thus, the heat balance equation is:


r 2 T
1 T
C p v max 1
= k
r

R
z
r
r
r

steady state
Transport Phenomena

q z = k

Transport Phenomena

Step 7: Physical constraints


r=R; T = Tw

Step 8: Temperature distribution


eigenfunction
coefficient

eigenvalue

r=0
r=0; T/

T( r , z) Tw
=
T0 Tw

kz

A
K
r
exp

(
)

n
n
n R 2 C v

n =1
p max

Step 9: Quantities of interest


z=0; T=T0

1. At the entrance, the fluid temperature


is equal to the inlet temperature.
2. At the center of the tube, we have the
symmetry condition.
3. At the tube surface, the temperature is
equal to the surface temperature, Tw.

Transport Phenomena

Mixing cup temperature is defined:

Enthalpy = R 2 v C p (Tm T0 )
average velocity
mixing cup temperature

How is enthalpy calculated?

Transport Phenomena

Heat flux at tube surface

vz(r)

Apply the Fourier law at the tube surface


q R ( z) = k

dr

T ( r , z )
r

r=R

k ( T0 Tw )
R

kz
'

A
Y
(
)
exp
1

n n
n R 2 C v

n =1
p max

This is the heat flux at the tube surface


which is a function of downstream
distance.

Enthalpy = 2C p rv z ( r )[T( r , z) T0 ]dr


0

Mixing cup temperature:


Tm ( z) Tw
=
T0 Tw

kz

E n exp n 2

R
C
v

n =1
p max

qR(z)

Transport Phenomena

Transport Phenomena

The necessary constants in solutions are:


n

An

En

Yn(1)

1
2
3
4
5

2.70436
6.67903
10.6734
14.6723
18.5149

+1.4764
-0.8061
+0.5888
-0.4764
+0.3591

0.81905
0.09753
0.03250
0.01547
0.00703

-0.10443
+1.3429
-1.5723
+1.7479
-1.6766

Approximate mixing cup temperature


Note that all solutions are in the form of
infinite series.
To obtain the mixing cup temperature at
large distance, we see that all the
terms in the series are very small
compared to the first term
Thus

We see that using the first principles, we


can obtain
1. the temperature distribution
2. the cup-mixing temperature
3. the heat flux at tube surface
without resort to any correlations of heat
transfer.

Transport Phenomena

Tm ( z) Tw
kz

= E 1 exp 1 2
lim
z l arg e
T0 Tw
R C p v max

Solving for the length required to achieve


a cup-mixing temperature of Tm:

kL
1 1 Tm ( L ) Tw
= 2 ln

1 E 1 T0 Tw
R 2 C p v max

Transport Phenomena

Thus, if we want (Tm-Tw)/(T0-Tw) = 0.1,


the length of the tube required is:

L = 0.29

R 2 v max C p
k

or written in terms of flow rate F:

FC p
.
L = 0185
k
An amazing simple result.

Heat transfer coefficient & Nu number


Recall the heat flux at the surface and the
cup mixing temperature:
q R ( z) = k
=

T ( r , z )
r

r=R

k ( T0 Tw )
R

kz
'

A
Y
(
)
exp
1

n n
n R 2 C v

n =1
p max

and
Tm ( z) Tw
=
T0 Tw

kz

E
exp

n
n R 2 C v

n =1
p max

The length of the tube is proportional to:


1. flow rate
2. volumetric heat capacity

There is one quantity that engineers like


to use is the heat transfer coefficient.
It is defined as follows:

and inversely proportional to


1. fluid thermal conductivity

q R ( z ) = h ( z ) (Tm Tw )
Transport Phenomena

Transport Phenomena

Thus the heat transfer coefficient can be


evaluated as:

This Nusselt number is a function of


distance, and from this we can get the
asymptotic Nusselt number

kz

2 A n Y' n (1) exp n 2

R
C
v

n =1
k
p max
h ( z) =

D
2

kz

E n exp n 2

R
C
v

n =1
p max

Nu ( ) =

If we keep two terms, we will obtain how


Nusselt number would decay along the
axis z.

Making use of the definition of the Nusselt


number, we get:

kz

Nu ( z) = Nu( )1 + 0.583 exp 37.3 2
R
C
v

p max

kz

2 A n Y' n (1) exp 2n 2


R
C
v

n =1
p max

Nu ( z) =

2A 1 Y '1 (1)
= 3.76
E1

kz

exp
E

n
n R 2 C v

n =1
p max

which must be computed numerically.

full solution
two-term
solution

Nu

3.76
z
Transport Phenomena

Transport Phenomena

Before we solve the next problem, we


recall the solution for the cup-mixing
temperature:

Tm ( z) Tw
kz

E 1 exp 21 2
T0 Tw
R
C
v

p max

The LHS is dimensionless, E1 is


dimensionless, 12 is also
dimensionless; so the group
kz
R C p v max
2

is also dimensionless. Rearranging this


group as follows:
kz
z k

=


2

R
v
R
C
R C p v max
max
p
1
z
=
R Re Pr

Heat conduction & convection in


tube with constant wall heat flux
In the previous example, we dealt with
conduction and convection in tube
with constant wall temperature.
Now we deal with constant wall heat flux.
These wall conditions (either constant
temperature or heat flux) only affect
the boundary conditions. So the heat
balance equation obtained earlier will
still be applicable here:
r 2 T
1 T
C p v max 1
= k
r

R
z
r
r
r

This shows that the dimensionless groups Re and


Pr are generally appeared in forced
convection problems.

Transport Phenomena

Transport Phenomena

Step 7: Physical constraints

Step 8: Temperature distribution

@ z = 0;

T = T0

By defining

@ r = 0;

r = 0
T/

@ r = R;

- k
T/
r = q1

Remember, the constant heat flux q1 is an


algebraic quantity. It is negative, if
the fluid is heated, and is positive
when the fluid is cooled.

T T0
;
(q 1 R / k )

x=

r
;
R

kz
C p v max R 2

the heat balance equation and the


boundary conditions will become:

1 x2

1
=
x
x x x

@ = 0;

=0

@ x = 0;

/
x = 0

@ x = 1;

/
x = -1

Exact solution to this problem is possible,


but we are interest in the solution at
distance far away from the entrance.
Entrance solution is not so much of
interest to engineers.

Transport Phenomena

Transport Phenomena

Because of the constant heat flux, the


temperature is expected to rise
linearly, i.e.

( x , ) = C 0 + ( x)

To find the overall heat balance equation,


we start with
1
=
x
(1 x )
x x x
2

that is, the temperature at any point


across the tube section increases
linearly at the same rate.

multiply by xdx and integrate


wrt x from 0 to 1

This long distance solution must satisfies


the center and wall boundary
conditions, as expected. But it will not
satisfy the entrance condition
@ = 0;

=0

To make up for this, the solution must,


however, satisfy the overall heat
balance equation.

d

2

x
x
dx
1
x
x
d 0
1

apply the BCs in x

d
2

dx = 1
x
1
x
d 0

integrate wrt from 0 to


1

dx =
x
1
x

Transport Phenomena


x
x
x =1

Transport Phenomena

x=0

This is the overall heat balance equation.


It simply states that the heat input
through the wall is equal to the
sensible heat gained by the fluid.
Written in dimensional terms, that
equation is:
r 2
0 v max 1 R (T T0 )2 rdr = (2 Rz) q 1

Summary
Thus, the long distance solution

( x , ) = C 0 + ( x)
must satisfy the differential heat balance
equation
1
=
x
(1 x )
x x x
2

the two boundary conditions in x


@ x = 0;

/
x = 0

@ x = 1;

/
x = -1

and the overall heat balance equation


1

x(1 x )dx =
2

Transport Phenomena

Transport Phenomena

The solution finally is:

Heat transfer coefficient: It is defined as:

x4
7
( x , ) = 4 +
x2 +
4
24

h TT

)=q

surface temperature

Step 9: Desired quantities

cup-mixing temperature

Surface temperature:

(1, ) = 4

Rearrange:

11
24

[(

) (

h T T0 T R T0
q 1R

Center temperature:

( 0, ) = 4 +

7
24

h 1 =

( ) =

x(1 x

) dx

k
R

Hence

= 4

Nu =

hD 48
=
= 4.36
11
k

Transport Phenomena

that is:

Cup-mixing temperature:
2
x
(
1
x
) dx

)]

Transport Phenomena

q1
q 1R

Length required
To determine the length required to heat
the fluid to some desired temperature,
we use the solution:

( ) = 4
Rewrite the equation in dimensional
quantities, we get:

T T )R C v
(
L=
0

max

Free convection
What we have dealt with so far:
1. Various problems of heat
conduction, steady state as well as
un-steady state.
2. Combined heat conduction and
heat convection.

4( q 1 )

Written this in terms of the volumetric


flow rate, F, we have:

T T )C F
(
L = 0.16
0

R ( q 1 )

Transport Phenomena

Now we will deal with a combined heat


conduction and free convection
problem.
The problem is two parallel plates with
a fluid confined between them. The
fluid region closer to the hot plate
will rise, while the fluid region close
to the cold plate will descend.

Transport Phenomena

Steps 5 to 7: Heat balance equation &


Momentum balance & physical
constraints

T2

T1

The heat balance equation by conduction


is:
d 2T
=0
k
dy 2

The boundary conditions are:

vz(y)

@ y = -b;

T = T2

@ y = +b;

T = T1

z
y

Two parallel plates

Transport Phenomena

Transport Phenomena

The movement of fluid due to the


temperature difference is determined
by the momentum balance equation:

d 2 v z ( y)
dp
=
+ g

dy 2
dz
In this equation, we will assume the
viscosity is a constant, and the
density to follow Taylor expansion:

( T) ( T0 ) +

T0

(T T0 )

Put this in the momentum eqn., we get:

d 2 v z ( y ) dp

=
+ g ( T0 )
2
dy
dz
g ( T0 ) (T T0 )
If the pressure gradient is solely due to
the weight of the fluid, then:

dp
= g ( T0 )
dz
The momentum equation is:

where T0 is yet an unspecified temperature.

d 2 v z ( y)
= g ( T0 ) (T T0 )

dy 2

Def. of the coefficient of volume expansion:

The physical meaning: The viscous


forces (LHS) are balanced by the
buoyancy forces.

1
T

=
T0

the above Taylor series will become:

( T) ( T0 ) ( T0 ) (T T0 )

Transport Phenomena

Transport Phenomena

Summary:
The governing equations are:

d2T
=0
k
2
dy
@ y = -b;

T = T2

@ y = +b;

T = T1

Step 8: Temperature & velocity


distribution
The temperature distribution is:

T ( y ) = Tm

T
2

where
T1 + T2
;
2

Tm =

T = T2 T1

and

The velocity distribution:

d 2 v z ( y)
= g ( T0 ) (T T0 )

dy 2

( T0 ) g b 2 T
v z ( y) =

12

@ y = -b;

vz =0

@ y = +b;

vz =0

3
2

y
y
y
A + A
b
b
b

where
A =

Transport Phenomena

Transport Phenomena

6 (T m T0 )
T

Now we require that the net volume


flow is zero, that is:
b

( y ) dy = 0

Solving this equation, we get:

Equation of change
You have seen the analysis of a number
of simple heat transfer problems by
using the first principles on shell
elements.

A=0
that is the reference T0 used in the
Taylor series expansion for density
is equal to the mean temperature,
Tm.
The velocity distribution now is:
3
( T0 ) g b 2 T y
y

v z ( y) =

b
b
12

Transport Phenomena

NOW
You will learn how to generalize the
shel energy balance to obtain the
equation of energy, which describe
energy transport in homogeneous
fluid or solid.
The advantage of using this equation of
energy is that we do not need to set
up shell balance every time we solve
a problem

Transport Phenomena

This is the first law of thermodynamics.

Equations of energy
z

Kinetic energy: is energy associated with


the fluid motion, i.e. v2 on a per unit
volume basis.

(x,y,z)

x
y

Internal energy: is energy associated with


the random translational and internal
motions of the molecules plus the
energy of interaction between the
molecules.
The internal energy depends on the local
temperature and density of the fluid.

Rate of accummulation Rate of int ernal Rate of int ernal

of int ernal and kinetic = and kinetic energy and kinetic energy +

in by convection out by convection


energy
Net rate of heat Net rate of work

done by system
addition by

on surroundings
conduction

Transport Phenomena

Transport Phenomena

Now back to the energy equation:


Rate of accummulation Rate of int ernal Rate of int ernal

of int ernal and kinetic = and kinetic energy and kinetic energy +

in by convection out by convection


energy
Net rate of heat Net rate of work

done by system
addition by

on surroundings
conduction

Term 2 & 3: Convection


Rate of int ernal Rate of int ernal

and
kinetic
energy
and
kinetic
energy

in by convection out by convection

(yz) vx U+

1 2
^ 1

v v x U + v 2
x

2
2

x
z
(
) vy U+

(xy) vz U+

1 2
^ 1

v v y U + v 2

y
2
2

+
y + y

1 2
^ 1

v v z U + v 2

z + z
z
2
2

Let do this term-by-term.

Term 4: Conduction

Term 1: Accummulation

Net rate of heat

= (yz) q x
by conduction

Rate of accummulation

^ 1 2

of
int
ernal
and
kinetic
x
y
z
(
)
U+ v

t
2

energy
^

where U is the internal energy per unit


mass.

(xz) q y y q y y + y

qx

] + (xy)[q

z z

x + x

qz

where qx, qy, qz are components of the


heat flux vector

Transport Phenomena

+
x + x

Transport Phenomena

]+
z + z

Term 5: Work done on the surrounding.


Recall the following basic formula

The work against the volume forces (gravity)


The rate of doing work against the three
components of the gravity force:
Rate of work against

= (xyz) v x g x + v y g y + v z g z
gravity force

dis tan ce in the direction

of the force

(Work ) = (Force)

the minus sign because


work is done against
gravity

The rate of
velocity in the direction

= (Force)

doing work
of the force

The work against the pressure


Consists of two parts:
a. Work against the volume forces,
e.g. gravity.
b. Work against surface forces, e.g.
pressure & viscous forces

Transport Phenomena

The rate of doing work against the


static pressure:
Rate of work against

= (yz) (pvx ) x (pvx ) x + x +


pressure force

(xz)(pvy ) y (pvy ) y + y + (xy)[(pvz ) z (pvz ) z + z ]

Transport Phenomena

The work against the viscous forces

^
1
2
U + v =

t
2

The rate of doing work against the


viscous forces is:
Rate of work against

=
viscous force

(yz) ( xx vx + xy vy + xz vz ) x ( xx vx + xy vy + xz vz ) x + x

]+

(xz)( yx vx + yy vy + yz vz ) y ( yx vx + yy vy + yz vz ) y + y +

(xy) ( zx vx + zy vy + zz vz ) z ( zx vx + zy vy + zz vz ) z + z
Putting all those terms into the shell
energy balance equation, then
dividing by x
y
z, we get the
following energy balance equation
per unit volume:

Transport Phenomena

^
vx U+

x
^

v y U +

vz U+
z
q y
q x

+
+
y
x

1

v 2 +

1
2
v +

2

1
2
v

2
q z

convection

conduction

+ v x g x + v y g y + v zg z

gravity

pv y +
(p v x ) +
(p v z ) pressure
y
z
x

+
v
v
v
xx
x
xy
y
xz
z
x

y x v x + y y v y + y z v z +

y
viscous

v + v + v

z
x
x
z
y
y
z
z
z
z

Transport Phenomena

Such a massive energy equation can be


written in a compact vector-tensor:

BUT we could make use of the continuity


equation to obtain another form:

rate of gain of energy


per unit volume

^ 1 2
U + v =
2
t

^ 1
v U + v 2

rate of energy input per


unit volume by convection

rate of energy input per


unit volume by conduction

( pv)

rate of work done on fluid


per unit volume by
gravitational forces

)
+(v g)

( [ ])

rate of work done on fluid


per unit volume by
pressure forces
rate of work done on fluid
per unit volume by viscous
forces

The equation obtained so far is fairly general.

Transport Phenomena

^ 1

^ 1 ^ 1
U + v 2 + v U + v 2 + U + v 2 + ( v) =

2
2
2 t

) (

( [ ])

q + v g ( pv) v

Combine the accummulation term &


the convection term, we get:

Recall the continuity equation:


t + ( v) = 0

the above equation will become:

( [ ])

D ^ 1
U + v 2 = q + v g ( pv) v
2
Dt

) (

in which we have used the definition of


the substantial derivative.

D
= + vx
+ vy
+ vz
x
y
z
Dt t
Transport Phenomena

Now we recall the mechanical energy


equation:
D 1
v 2 = p( v) ( pv) + v g
Dt 2

( [

Equations written in terms of internal


energy are not directly too useful.
One prefers equations written in terms of
temperature and heat capacities

])

v + (: v)

From thermodynamics:

Substracting this mechanical energy


equation from the energy equation:
rate of gain of internal
energy per unit volume

DU
=
Dt
q

^
^
U
d U = ^ d V+

V T
^

p( v)
( : v)

irreversible rate of
internal energy
increase by viscous

This is called thermal energy equation.

Transport Phenomena

p
= p + T

rate of internal energy


input by conduction
reversible rate of
internal energy increase
per unit volume by
compression

^
U
T

dT
^

^
^
+
d
V
C
v dT
^
V

The thermal energy equation will become:


^

Cv

DT
p
= q T ^ ( v) (: v)
T V
Dt

If we express q in terms of temperature


gradient and stress tensors in terms of
velocity gradient, the above equation
will be in terms of temperature &
velocity

Transport Phenomena

Special cases:

Special case: Ideal gas

For a Newtonian fluid with constant k:

For ideal gas, the change of pressure


versus temperature at constant volume

Cv

DT
p
= k 2 T T ^ ( v) + v
T V
Dt

where v is the dissipation function, and


it takes the form for rectangular
coordinates:
v 2 v y 2 v 2
z
v = 2 x +
+
+
z
y
x

2
v y v x
v z v y
v x v z
+
+
+

+
+

z
y
z
x
x
y

2 v x v y v z
+
+

y
z
3 x

p
p
^ =
T V T

the thermal energy equation is:


^

Cv

DT
= k 2 T p( v) + v
Dt

Special case: Constant pressure fluid


From thermodynamics:
^

d U = pd V + C p dT

and the thermal energy equation is:


^

Cp

DT
= k 2T
Dt

neglecting viscous dissipation.

Transport Phenomena

Transport Phenomena

Special case: Constant density fluid


We have for this case:
^

Cp

DT
= k 2T
Dt

Special case: Solids


^

Cp

T
= k 2T
t

Heat transfer coefficient


What we have learnt?
1. Modes of heat transfer
2. Thermal conductivity & thermal
diffusivity
3. Shell heat balance procedure
4. Simple examples
5. Temperature distn heat flux
6. Steady state vs transient
7. Shape and size of objects
8. Similarity between heat and
momentum transfer.
9. Heat transfer coefficient (HTC)of
simple problems can be obtained
from first principles.
Now consider HTC a bit further.

Transport Phenomena

Transport Phenomena

Definition of heat transfer coefficient


bulk fluid, T0

stagnant film

The heat transfer coefficient, unlike


thermal conductivity, does vary
with the situation.
Two situations where HTC is defined
1. Flow in conduit
2. Flow around submerged objects

hot surface, Tw

HTC:
1. Local heat transfer coefficient: vary
along the direction of flow
2. Overall heat transfer coefficient: a
combination of HTCs of processes
in series
hot object

General definition:

Q=hA(Tw - T0)
Transport Phenomena

Transport Phenomena

First definition:

Flow in conduits
Tb,1

Q = h 1 (DL)( T0 ,1 Tb ,1 ) = h 2 (DL)( T0 , 2 Tb , 2 )

Tb,2

This definition is based on information


at one point. In general, h1 is
different from h2.
Second definition:
( T0 ,1 Tb ,1 ) + ( T0 , 2 Tb , 2 )
Q = h 1 (DL)

T0,2

T0,1

The second definition is based on the


average of the driving force.

There are three definitions:

The third definition:

Q = h 1 (DL)( T0 ,1 Tb ,1 ) = h 2 (DL)( T0 , 2 Tb , 2 )

( T0 ,1 Tb ,1 ) ( T0 , 2 Tb , 2 )
Q = h ln (DL)
ln ( T0 ,1 Tb ,1 ) / ( T0 , 2 Tb , 2 )

( T0 ,1 Tb ,1 ) + ( T0 , 2 Tb , 2 )
Q = h 1 (DL)

( T0 ,1 Tb ,1 ) ( T0 , 2 Tb , 2 )
Q = h ln (DL)
ln ( T0 ,1 Tb ,1 ) / ( T0 , 2 Tb , 2 )

Transport Phenomena

The third definition is based on the log


mean driving force.

Transport Phenomena

If the temperature of the fluid changes


appreciably, the local heat transfer
coefficient is preferable:
dQ = hloc (
Ddz) (T0 - Tb )

Flow around an object


T

T0

The heat transfer coefficient obtained


in the analysis of flow in a tube is
local, i.e.
h = h(z)
Definition of the mean HTC
Q = hm (4
R2) (T0 - T )

Definition of the local HTC


dQ = hloc (dA) (T0 - T )

Transport Phenomena

Transport Phenomena

Warning about the use of HTC


To use the heat transfer coefficient,
make sure that you know exactly:

Order of magnitude of HTC


HTC varies widely depending on the
situation.

1. The def. of temperature driving force


2. The def. of heat transfer area

Heat transfer coefficient is a function of:


1. the fluid properties (k, Cp, , )
2. the systems geometry
3. the flow velocity
4. the driving force

Situation
Free convection
Gases
Liquids
Boiling water
Forced convection
Gases
Viscous liquids
Water
Condensing vapors

5. the surface temperature variation

h = h(k, Cp, , , v, T0, Tb, D, L)

Transport Phenomena

Transport Phenomena

h (kcal/m2/hr/K)
3 - 20
100 - 600
1000 - 20,000
10 - 100
50 - 500
500 - 10,000
1,000 - 100,000

Correlations for HTC in tube

For a tube of radius R and length L,


the total heat flow into the fluid is:
L 2

As we have seen, HTC is a function of

h = h(k, Cp, , , v, T0, Tb, D, L)


There are many parameters in RHS.
We need a means to reduce the
number of parameters.
NON-DIMENSIONALIZATION

Q=

T ( r , , z )
0 k r

Rddz
r=R

Using the definition of heat transfer


coefficient

Q = h 1 (DL)( T0 ,1 Tb ,1 )
we get
L 2

1
T ( r , , z )
h1 =
k

r
(DL)( T0 ,1 Tb ,1 ) 0 0

Rddz
r=R

For a constant physical properties


system, the thermal energy balance
equation is:
C p

DT
= k 2 T + v
Dt

In principles, by solving this equation


and substitute the result into the
HTC equation we will obtain h1.

Transport Phenomena

Transport Phenomena

NONDIMENSIONLIZE:

The functional dependence

By defining

Nu1 = Nu1 (Re, Pr, L / D)

t* =

tV
r
z
; r * = ; z* = ;
R
L
D

T* =

T T0 ,1
Tb ,1 T0 ,1

Cp
h1D
DV
V 2
Nu 1 =
; Re =
; Pr =
; Br =

k
k
k( Tb ,1 T0 ,1 )

the HTC and thermal energy eqns become


1 2
T * ( r * , , z * )
1
Nu 1 =

2(L / D) 0 0

r *

ddz *
r * =1

DT
Br
1
*2 *
*v
=

+
T
*
Re Pr
Re Pr
Dt

was obtained assuming constant


physical properties.
For large temperature difference, the
following functional dependence is
expected to allow for temperature
variation of the viscosity:

Nu1 = Nu1 (Re, Pr, L / D , b / 0 )

THUS, we see that

Nu 1 = Nu 1 (Re, Pr, Br , L / D)
If we neglect the viscous dissipation

Nu1 = Nu1 (Re, Pr, L / D)

Transport Phenomena

Transport Phenomena

Thus, we see that the process of


nondimensionalization has reduced

h = h(k, Cp, , , v, T0, Tb, D, L)


to

Nu1 = Nu1 (Re, Pr, L / D)


A significant reduction in the number
of parameter dependence.

Some correlations in the literature


Highly turbulent flow:


Nu ln = 0.026 Re 0.8 Pr 1/ 3 b
0

0 .14

All physical properties are evaluated at


(Tb,1 + Tb,2)/2, except 0 which is
evaluated at (T0,1 + T0,2)/2.
Laminar flow

Similarly, we have:

Nu a = Nu a (Re, Pr, L / D )
Nu ln = Nu ln (Re, Pr, L / D )
Nu loc = Nu loc (Re, Pr, z / D)

D
Nu ln = 186
. Re1/ 3 Pr 1/ 3
L

1/ 3

0 .14

Theoretical analysis by Leveque (1928)


gives:

D
Nu ln = 1.62 Re1/ 3 Pr 1/ 3
L

1/ 3

which is remarkable result.

Transport Phenomena

b

0

Transport Phenomena

Correlations for HTC around a


submerged object & packed bed
The commonly used correlation for a
sphere in an infinite environment:
Dv f
hmD
= 2.0 + 0.60

kf
f

1/ 2

1/ 3

Cp

k f

where all physical properties are


evaluated at the film temperature.
The correlation for a packed bed is:
Dv f
hmD
= 2.0 + 11
.

kf
f

0 .6

1/ 3

Cp

k f

where all physical properties are


evaluated at the film temperature.
The coefficient of 1.1 (instead of 0.6) and
exponent 0.6 (instead of 0.5) are due to
the density of packing in the fixed bed.

Transport Phenomena

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