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155.17-MR1 (713)
Issue Date: Supersedes 155.17-MR1 (611)
July 31, 2013 Issue Date: July 31, 2013
 MAINTENANCE REQUIREMENTS FOR YORK YPC CHILLERS
Procedure Daily Monthly Yearly Other
Record operating conditions (on applicable Log Form). X
Record liquid sight glass levels. X
Visually inspect burner valves, linkages, and components4. X
Check refrigerant specific gravity and blow down refrigerant as needed. X
Performance test vacuum pump - Replace oil as necessary. X
Inspect vacuum pump drivebelt - replace or tighten as needed. X
Leak check and repair leaks as needed1, 2.
Record stack temperature, %O2, %CO2, %CO, and %NOX, as required4. X
Verify proper operation/setting/calibration of safety controls1. X
Check and tighten all electrical connections. X
Open and inspect purge pump check valve. Clean or replace as
X
necessary.
Check level of unit. X
Check pilot flame signal and adjust pilot as required4. X
Perform solution analysis1, 3. Make corrections as required3.
Inspect tubes. Clean as needed. X
For operating and maintenance requirements listed above, refer to appropriate service literature, or contact your local Johnson Controls Service Office. A record of all procedures being successfully car-
ried out (as well as operating logs) must be maintained on file by the equipment owner should proof of adequate maintenance be required at a later date for warranty validation purposes.
1
This procedure must be performed at the specified time interval by an Industry Certified Technician who has been trained and qualified to work on this type of YORK equipment.
2
Leak test machine as needed. Leak testing required only when non-condensable production is elevated and the inhibitor levels are within their control ranges.
3
Minimum twice each cooling season. Once at start-up and once in the middle. A third sample should be taken two weeks prior to changing over to heating operation (units equipped with heating only).
Analysis must be performed by a Johnson Controls approved laboratory.
4
Applicable to direct-fired units only.
155.17-MR1 (713)
Supersedes 155.17-MR1 (611)
Issue Date: July 31, 2013
 Chiller Location
<3&ABSORPTION
LIQUID CHILLER LOG SHEET System No.
Date
Time
Hour Meter Reading
O.A. Temperature Dry Bulb / Wet Bulb / / / / / /
Solution Discharge Temperature
Pressure (mm Hg Abs)
Absorber

Solution Concentration (%)

Solution Spray Temperature
Solution Level
Supply Temperature
Supply Pressure
Return Temperature
Return Pressure
Evaporator

Refrigerant Specific Gravity

Liquid

Refrigerant Temperature
Flow Rate - GPM (If equipped)
Shell Refrigerant Level

Refrigerant Tank Level

Refrigerant

Pressure (mm Hg Abs)

Refrigerant Return Temperature

Condenser

Supply Temperature
Supply Pressure
Liquid

Return Temperature
Return Pressure
Flow Rate - GPM (If equipped)
Heat Exchanger Solution Temperature
Solution (Gal)
Charge Amounts
Refrigerant (Gal)
Firing Rate (%)
Gas Flow (SCFH)
Oil Flow (GPM)
BTU's / SCF or Gal
Burner Stack Temperature
(If equipped) Manifold Pressure (H2O)
Oxygen (%)
CO2 (%)
NOX (PPM)
CO (PPM)

Form 155.17-MR1 (713)

Supersedes 155.17-MR1 (611)
Issue Date: July 31, 2013
 <3&ABSORPTION
LIQUID CHILLER LOG SHEET
(CONT'D)
Date
Supply Pressure (PSIG)
Steam Inlet Supply Temperature
Leaving Condensate Temperature
Total Stroke (mm)
Control Valve Minimum Stroke (mm)
Minimum Opening (% Open)
Flow Rate (lbs/hr or GPM)
Condensate Return Temperature
Return Pressure (PSI)
Solution In
Solution Out
1st Stage Generator Pressure (mm Hg Abs)
Generator
Concentration (%)
Solution Level
Solution In
Solution Out
2nd Stage Concentration (%)
Generator
Refrigerant Out
Solution Level
Voltage
Solution
Amperage
Pump
Discharge Pressure (psi/in Hg)
Solution Voltage
Pumps

Spray Amperage
Pump Discharge Pressure (psi/in Hg)
Voltage
Refrigerant
Amperage
Pump
Discharge Pressure (psi/in Hg)
Hot Water Supply Temperature
Hot Water
Hot Water Return Temperature
(If applicable)
Flow Rate (GPM)
Remarks:

Form 155.17-MR1 (713)

Supersedes 155.17-MR1 (611)
Issue Date: July 31, 2013