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INTRODUCTION OF PAINT DETACKIFICATION

What is Paint Detackification?


A Program that be used to treat paint overspray from
water circulation for painting booth.
A Detackification program should have the capability
to provide:
Good detackified sludge
Less order from the water
High sludge removal efficiency
Clean recirculating booth water
High sludge solids and low sludge volume
Low corrosion rate
Better foam control (less emission)
Microbial control (safety)

Detackification Program Overview


The typical Paint Detackification Program consists of 5 chemical products that each serves a specific function:

Detackifier D2430S
Reduce or eliminate paint tackiness
Coagulation of paint solids

Flocculant - D2402
Agglomerate suspended paint solids
Enhance paint sludge removal from the process
Improve dewatering of sludge

Without Treatment

Minimize corrosion rate

Additive
Oxidize the solvents to eliminate smell

Flocculation

pH adjuster
Ensure water is in condition to properly detackify paint solids

Detackification

Biocide
Control bacteria levels
Minimize corrosion

Bad
Treatment

Good
Treatment

MECHANISM OF PAINT DETACKIFICATION


- - --

Detackifier D2430S
+ ++ + +
++ ++
+ +
+
Coagulation

Atomized Paint
Encapsulation

Flocculation

Detackified
Paint Sludge

Flocculant
(Latex Polymer)

Chemical
Flocs D2402

PARAMETERS OF SLUDGE PAINT TREATMENT SYSTEM


No.

Items

Unit

Range

PH

Turbidity

NTU

Suspended solids

Frequency

In charge

PH meter

Daily

PVN

< 100

Turbidity meter

Weekly

Supplier

PPM

< 100

Filtration/Oven/Analy
tical Scale

Weekly

Supplier

% Sludge Solids

> 60

Oven/Analytical
Scale

Weekly

Supplier

Foam Level

Inch

<1

Visual/Measurement

Daily

PVN

Conductivity

< 3000

Conductivity Meter

Daily

Supplier

COD

mg/l

<10,000

Analytical

Weekly

Supplier

Viscosity

< 32

Standard cup 2.5

Weekly

Supplier

Chloride

mg /l

Analysis

Weekly

Supplier

10

Bacterial count

CFU/ml

>10,000

Bacteria Count Test


Kit

Weekly

Supplier

11

Solid collect as sludge

Oven/Analytical
Scale

Weekly

Supplier

12

Smell

Analysis

Monthly

Supplier

TCVN

Method

Follow up 5939, non


smell

Vision & Goals

Cutomer Goals
Automotive manufacturers are looking for products with improved
performance while seeking to reduce overall system cost
Lower suspended solids returning back to spray booths
Simplify the paint spray booth process to reduce capital investment
Reduce energy and cleaning costs

Auto industry as a whole is striving for more environmentally responsible


solutions
Conserve non-renewable resources
Minimize carbon footprint
Reduce waste
Non smell spread

OEMs desire less complexity in the manufacturing process


Ease of operation
Process flexibility

Vision & Goals


Customer Benefits
Positive environmental impact
Reduce carbon foot print from other chemical contribution
Reduced daily wastewater treatment impact Conservation of water
Decreased land fill volume
Superior product performance
Improved sludge removal efficiency Reduced sludge settling
Fewer paint solids returned to paint spray booths Cleaner booth water
Decreased foam formation (due to bio-adhesive properties)
Lower total dissolved solids and corrosion tendency Longer booth water life
Greater ease of operation and process flexibility
Wider operating window (less pH sensitive, less foam formation)
Decreased paint spray booth maintenance (lower suspended solids)
Effective treatment vs. solvent borne/waterborne.
Proven pour over transition
Lower overall system costs
Reduced paint spray booth maintenance, chemical, wastewater treatment, and
disposal costs

VALUE PROPOSITION

- SYSTEM DESIGN

Experience with all sludge system designs

Not only with good chemical programs, but knowing how in


application is the turn key for success

Capability to assist and/or advise for the design of the most efficient system
to:

Lower the chemical cost


Minimize labor intensity
Maximize system performance

PAINT DETACKIFICATION TECHNOLOGY LEADER

Are main distributor for TOTAL and Chemetall products in


Vietnam.

Capability to treat all types of paints from PPG, DuPont, BASF,


Nippon, Kansai, Rohm & Haas, etc.
Low to high solids
Solventborne
Waterborne
Purge solvents
Cleaning solvents
Surfactants