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CATIA V5 Training
Student Notes:
Foils
Lathe Machining
Version 5 Release 19
January 2009
EDU_CAT_EN_LMG_FF_V5R19
Lathe Machining
Student Notes:
Targeted audience
NC Programmers
Prerequisites
8 hours
Lathe Machining
Student Notes:
Lathe Operations
How to Create a 2-axis Lathe Operation
Basic Lathe Operations
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
To assist in the presentation and learning process, the course has been
structured as follows:
Lessons:
Lessons provide the key concepts, methodologies, and basic skill practice
exercises. The goal of each lesson is to present the necessary knowledge
and skills to master a basic level of understanding for a given topic.
A Master Exercise:
A Master Exercise provides a project where an industry type part is used to
assist you in applying the key knowledge and skills acquired in the
individual lessons as they apply to real world scenarios. The master
exercise also highlights the process and steps for completing industry
parts.
Added Exercises:
Added Exercises are provided after execution of Master Exercise Steps.
Note: According to preference, the Master Exercise individual steps
may be completed after an individual lesson containing its key
concepts.
Lathe Machining
Student Notes:
Lathe Machining
Student Notes:
Auxiliary Operations
Generate NC Code
Manage Batch Queue
Generate Documentation
Screen Capture
10
Lathe Machining
Student Notes:
Associative links
4
Create Machining Operations
and simulate them
If needed, Re-order
the operations
5
Generate Auxiliary
Operations
2
6
Generate
NC data
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Lathe Machining
Student Notes:
Tooling Data:
Default Tools Catalog
Radius Compensation availability
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Lathe Machining
Student Notes:
Turret Data:
Coordinates of the
Home point
Initial Axis orientation
Compensation:
None
Contact
Tip & Contact
Spindle Data:
Spindle and radial axis
Coordinates of the Center
point
Initial angular position
Rotary angle
Rotary Direction
Rotary Type
Rotabl Output in multi-axis
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
Information regarding the status of the stock is displayed in the PPR tree
and in the Geometry Tab page:
Stock up to date
Information displayed that the stock is
Stock to update (resulting from a stock modification,
automatically computed by the application.
Copy/Cut/Delete or modification of an operation)
You can compute the final stock after the last operation in the Program has been performed using
Compute Final Stock in the contextual menu on the program.
15
Lathe Machining
Student Notes:
You can generate automatically the max turning envelope of a selected part. The result is
a Body and a sketch that can be used to define geometry (part, stock or limit element) of
a machining operation.
Maximum Turning Envelope can be computed by:
Menu > Insert > Machining Features > Maximum Turning Envelope or Click
The resulting solid and sketch are created. The sketch can be used to enable selection of 2D
wireframe for machining operations.
You can edit or delete the turning envelope through Manufacturing View (by Machining Features).
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Lathe Machining
Student Notes:
OR
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Lathe Machining
Student Notes:
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Lathe Machining
Lathe Operations
Student Notes:
In this lesson, you will learn the general process for creating a
2-Axis Lathe Operation and the basic Lathe Operations.
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Lathe Machining
Student Notes:
1
2
4
5
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
In this lesson, you will learn how to create a Rough Turning Operation.
Introduction
General Process
Strategy
Geometry
Tool Assembly
Feeds and Speeds
NC Macro Definition
22
Lathe Machining
Student Notes:
A Rough Turning Operation machines a part roughly keeping stock as per part offset on
it. The machined part does not match with the required design part. This operation must
be followed by Profile Finish turning Operation.
Rough Turning
Tool Path
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Lathe Machining
Student Notes:
1
2
3
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Lathe Machining
Student Notes:
Roughing Mode:
Longitudinal:
Machining part
by horizontal
paths
Face:
Machining part
by vertical paths
Parallel Contour:
Machining part by
following the part
profile
You can define the vertical and horizontal offsets directly on the picture.
Orientation:
External:
Machining an external
contour
Internal:
Machining an internal
contour
Frontal:
Machining a frontal
contour
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Lathe Machining
Student Notes:
Location:
Machining direction:
Allows to select between:
From spindle and to spindle for Frontal Roughing mode (A)
From head Stock and to head stock for Parallel contour (B)
Part Contouring:
Specify a contouring path in order to clear the part profile
No: Option not used
Each path: Profile following at each roughing pass
Last path only: Profile following at last roughing
pass only
Recess machining:
Only available if Part Contouring is
set to Each path or Last path only.
The recess machining paths are
performed after the last Part
Contouring path.
Under spindle axis machining capability for
Face roughing and Parallel contour roughing
to move tool under spindle axis machine
Tool compensation:
Number of the tool compensation used if this
one is already defined on the tool.
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
Insert-holder constraints:
Ignore: Software is not checking the following technological
attributes on the insert-holder
Max Recessing Depth
Max Cut Depth
Max Boring Depth
Trailing Angle
Leading Angle
Gouging Angle
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Lathe Machining
Student Notes:
on
out
B
E
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Lathe Machining
Student Notes:
B
A
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Lathe Machining
Student Notes:
P9
IN
ON
OUT
Start Limit
P9R
Start Limit
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Lathe Machining
Student Notes:
C
D
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Lathe Machining
Student Notes:
Approach Macro
Retract Macro
Linking Macro
Five interrupt modes for Linking Macros (Only for Rough, Recess, Groove
Turning Operations to control or change the tool):
No: No interrupt macro
Start of Path: at the start of the path where the life time is reached
End of path: at the end of the path where the life time is reached
On time: as soon as the life time of the insert is reached
Number of path: at the end of the path specified by a number
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
In this lesson, you will learn how to create a Groove Turning Operation.
Introduction
General Process
Strategy
Geometry
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Lathe Machining
Student Notes:
Groove
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Lathe Machining
Student Notes:
1
2
3
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Lathe Machining
Student Notes:
Internal
Other
Frontal
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Lathe Machining
Student Notes:
Head
stock
To head stock
Head
stock
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Lathe Machining
Student Notes:
Part contouring:
Without
With
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Lathe Machining
Student Notes:
Tool compensation:
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Lathe Machining
Student Notes:
1
4
3 1
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
In this lesson, you will learn how to create a Recess Turning Operation.
Introduction
General Process
Strategy
Geometry
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
1
3
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Lathe Machining
Student Notes:
Zig - zag:
The tool alternatively
machines in one
direction then in
opposite direction.
Parallel Contour:
The tool follows the part profile.
The levels are machined in the
same direction and are defined
by a axial and radial depth of cut.
One Way:
The tool machines always
in the same direction.
Other
Frontal
Internal
External
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Lathe Machining
Student Notes:
Head
stock
Head
stock
To head stock
Right of recess: right means to the head stock or to spindle axis
Left of recess: left means from the head stock or from spindle axis
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Lathe Machining
Student Notes:
Tool compensation:
Number of the tool compensation used if it is already defined on
the tool.
Part contouring:
Allows to add a contouring path.
without
with
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Lathe Machining
Student Notes:
Double-click on the
value to modify it
Unmachined zone
Leading and Trailing safety angles:
Clearance used to reduce the slope
defined on the Insert or on the Tool.
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
In this lesson, you will learn how to create a Groove Finish Turning Operation.
Introduction
General Process
Strategy
Geometry
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Lathe Machining
Student Notes:
A Groove Finish Turning Operation is a finishing operation. You can finish the
pre-machined groove.
A Groove Finish turning Operation to finish a external,
internal, frontal or inclined groove:
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Lathe Machining
Student Notes:
1
2
3
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Lathe Machining
Frontal
Student Notes:
Internal
Other
CUTCOM:
CUTCOM/RIGHT or
left is generated in 2
CUTCOM/OFF is
generated in 4
CUTCOM/RIGHT or
left is generated in 1
CUTCOM/OFF is
generated in 5
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Lathe Machining
Student Notes:
Head
stock
2
Head
stock
To head stock
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Lathe Machining
Student Notes:
Lead in parameters
for other flank
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Lathe Machining
Student Notes:
If you select
None: The tool path on the corner is not modified (3)
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Lathe Machining
Student Notes:
on
out
B
A
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
In this lesson, you will learn how to create a Profile Finish Turning Operation.
Introduction
General Process
Strategy
Geometry
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Lathe Machining
Student Notes:
A Profile Finish Turning Operation is a finishing operation. You can machine the stock
remained after performing the rough turning operation. The machined part matches
the design part for profile.
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Lathe Machining
Student Notes:
1
2
3
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Lathe Machining
Student Notes:
Orientation:
You can select among
External, Frontal and Internal
External
Frontal
Internal
Recess machining:
Location:
Machining direction:
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Lathe Machining
Student Notes:
Tool compensation:
Number of the tool compensation used if it is
already defined on the tool
CUTCOM:
CUTCOM/RIGHT or
left is generated in 2
CUTCOM/OFF is
generated in 4
CUTCOM/RIGHT or
left is generated in 1
CUTCOM/OFF is
generated in 5
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Lathe Machining
Student Notes:
Double-click on the
value to modify it
B
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Lathe Machining
Student Notes:
B
A
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Lathe Machining
Student Notes:
Invert Lift-off type allows you to select the type of entry and exit motion
between Linear and Circular.
B
Linear motion is defined by a distance and an angle
Circular motion is defined by a radius and an angle
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Lathe Machining
Student Notes:
on
out
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
In this lesson, you will learn how to create a Thread Turning Operation.
Introduction
General Process
Strategy
Geometry
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Lathe Machining
Student Notes:
Threads
There are two basic requirements for Thread Turning operation. A proper tool is needed
because thread turning is a form-cutting operation. The resulting thread profile is determined
by the shape of the tool and its position relative to the workpiece. The second requirement is
that the tool must move longitudinally in a specific relationship to the rotation of the workpiece,
because this determines the lead of the thread. This requirement is met through the use of the
lead screw and the split unit, which provide positive motion of the carriage relative to the
rotation of the spindle.
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Lathe Machining
Student Notes:
1
3
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Lathe Machining
Student Notes:
ISO
Trapezoidal
Other
External
Internal
Location:
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Lathe Machining
Student Notes:
Thread penetration:
Spring passes:
the last pass is done again with
a null depth of cut.
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Lathe Machining
Student Notes:
Edit Cycle:
Allows you to modify the standard syntax.
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Lathe Machining
Student Notes:
on
D
B
out
A
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Lathe Machining
Student Notes:
In this lesson, you will learn how to create a Sequential Turning Operation.
Introduction
General Process
Strategy-management
Standard Go to or Go Go
Go Delta
Go to in Given Direction
Go to Along a Curve
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
1
2
3
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Lathe Machining
Student Notes:
3 possibilities:
NC = Non-computable
! = Geometry is missing
= Good
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
To
On
Past
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Lathe Machining
Student Notes:
Tool in extended
position
Check
E
F
Drive
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Lathe Machining
Student Notes:
C
D
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Lathe Machining
Student Notes:
Others (F)
Machining tolerance:
It is the maximum distance between approximated curve
and tool path segments
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Lathe Machining
Student Notes:
2 points
C
E
Select a Point
Select a Line
Key value for
distance
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Lathe Machining
Student Notes:
Angle
C
D
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Lathe Machining
Student Notes:
Tool in Extended
position
Check
F
Drive
Tool in Same
position
Drive
Check
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
In this lesson, you will learn how to create a Ramp Rough Turning Operation.
Introduction
General Process
Strategy
Geometry
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Lathe Machining
Student Notes:
A Ramp Rough Turning Operation is a roughing operation suitable for machining hard
materials using round ceramic inserts, thereby minimizing wear and cutting stress.
A Ramp Rough Turning Operation for External, Internal and Frontal machining:
Provides Approach, Retract and Linking macros
(support interrupt macro for insert control or change).
Offers full flexibility for defining individual motions within cycle
(lead-in, retract at each individual pass).
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Lathe Machining
Student Notes:
1
2
3
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Lathe Machining
Student Notes:
Roughing Strategy:
Longitudinal:
Machines part by horizontal paths
Face:
Machines part by vertical paths
Orientation:
External:
Machines an external
contour
Internal:
Machines an internal
contour
You can define directly on the picture, the vertical and
horizontal offsets.
Frontal:
Machines a frontal
contour
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Lathe Machining
Student Notes:
Location:
Machining direction:
It allows you to select between:
From spindle and To spindle for Face Roughing
strategy with Frontal orientation.
From Spindle
To Spindle
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Lathe Machining
Student Notes:
Double-click on the
value to modify it
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
on
out
B
E
E
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Lathe Machining
Student Notes:
In this lesson, you will learn how to create a Ramp Recess Turning Operation.
Introduction
General Process
Strategy
Geometry
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
1
2
3
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Lathe Machining
Student Notes:
Zig - zag:
The tool alternatively
machines in one
direction then in
opposite direction.
One Way:
The tool machines
always in the same
direction.
Orientations:
Part contouring:
With
Other
Tool compensation:
External
Frontal
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Lathe Machining
Student Notes:
Machining Direction:
It allows you to select among:
From spindle and To spindle for Frontal Orientation.
From head stock and To head stock for External and Internal
Orientations.
Right of recess and Left of recess for other Orientation.
Head
stock
1
Head
stock
To head stock
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Lathe Machining
Student Notes:
Double-click on the
value to modify it
Plunge Distance for 1st Flank: Plunge distance for ramping path
Plunge distance for 2nd Flank: Plunge distance for horizontal path
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Lathe Machining
Student Notes:
Lift-off Distance & Angle at the end of the path before the rework
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
In this lesson, you will learn how to manage Tools and Tool Assemblies.
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
External
Tool
Internal
Tool
Tools
Inserts
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Lathe Machining
Student Notes:
Section
You can use 2D viewer for
editing tool characteristics
by double-clicking on the values
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
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Lathe Machining
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Lathe Machining
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Lathe Machining
Student Notes:
Tool Assembly
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Lathe Machining
Student Notes:
Insert:
Tool:
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
L
R
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Lathe Machining
Student Notes:
Insert-Holder
In mixing three parameters (Setup Angle, Tool Inverted, Hand Style), we can obtain
different configurations for positioning the tool.
Left Hand (A): Insert is visible and points to left
Left Hand Inverted
Tool inverted tagged (B)
R
B
Setup angle
Tool axis
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Lathe Machining
Student Notes:
Output Point
Reference is made by the Spindle/Radial Axis (usually Z/X)
P7
P9
P3
P9
P5
P8
P4
P9
P3
P4
( Radial axis )
P1
P9
P2
P9
( Spindle axis )
P7
P7
P1
P9
P5
P8
P4
( Radial axis )
P3
( Spindle axis )
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Lathe Machining
Student Notes:
Summary of Conventions
Right Tool
Set-Up Angle = 0
Inversion = NO
Left Tool
Set-Up Angle = 0
Inversion =YES
Left Tool
Set-Up Angle = 0
Inversion =NO
R
L
P4
P3
Right Tool
Set-Up Angle = 0
Inversion = YES
P3
P4
P1
P2
Left Tool
Set-Up Angle = -90; Inversion = NO
P2
P1
Right Tool
Set-Up Angle =180
Inversion = YES
L
Left Tool
Set-Up Angle = 180; Inversion = NO
P1
Right Tool
Set-Up Angle = -90; Inversion = NO
Right Tool
Set-Up Angle = 180
Inversion = NO
Left Tool
Set-Up Angle = 180; Inversion =YES
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
Frontal Grooves
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Lathe Machining
Student Notes:
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Lathe Machining
Student Notes:
Tool Parameters:
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Lathe Machining
Student Notes:
Strategy Parameters:
Tools Parameters:
Use an Internal Groove Insert-Holder with Right Hand style
and a Setup Angle = 90
130
Lathe Machining
Student Notes:
This task illustrates how to create turning operations on a milling center machine
equipped with a facing head (Andreas Head) and rotary table.
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Lathe Machining
Student Notes:
Facing Head
Machine Selection: Milling Machine
Tool Path Definition and Simulation:
Milling Machine
Lathe Machine
In a single part operation you can mix Milling, Drilling and Lathe
operations according to several local machining axis system.
Reduce number of set-ups and machines !
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