Professional Documents
Culture Documents
Renewable Energy
journal homepage: www.elsevier.com/locate/renene
Department of Electrical & Electronic Engineering, University of Bristol, University Walk, Bristol, BS8 1TR, UK
Department of Mechanical Engineering, University of Bristol, Bristol, UK
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 30 November 2011
Accepted 11 June 2012
Available online 7 July 2012
Turbine types suit specic ranges of head, ow rate and shaft speed and are usually categorised by
specic speed. In the pico range, under 5 kW, the requirements are often different to that of larger scale
turbines and qualitative requirements become more inuential in selection. Pico hydro turbines can be
applied beyond these conventional application domains, for example at reduced heads, by using nontraditional components such as low speed generators. This paper describes a method to select which
turbine architecture is most appropriate for a low-head pico hydro specication using quantitative and
qualitative analyses of 13 turbine system architectures found in the literature. Quantitative and qualitative selection criteria are determined from the particular requirements of the end user. The individual
scores from this analysis are weighted based on the perceived relative importance of each of the criteria
against the original specication and selects a turbine variant based on the total weighted score. This
methodology is applied to an example of a remote site, low head and variable ow requirement, leading
to the selection of a propeller turbine variant or single-jet Turgo turbine for this specication.
2012 Elsevier Ltd. All rights reserved.
Keywords:
Pico hydro
Turbine selection
Low head
Application range
Turgo
1. Introduction
There is a distinct link between poverty and access to modern
energy [1]. With electricity, people are able to improve their
productivity through the better use of their time, and so their
income, which allows them to raise themselves out of poverty.
Where electricity is not available many people use kerosene lamps
for lighting. These lamps have health issues, pose signicant safety
risks, provide only a dim and inefcient light source, and can take
a signicant portion of the monthly income for a family [2]. In
urban areas the percentage of the population with access to electricity is high, due to the low cost of connecting them to the grid. In
rural locations, however, access is limited due to the high cost of
extending grids to low density population centres [3]. Pico hydropower is able to provide rural electrication where grid extension is
too costly and consumers have low incomes [4,5]. In a World Bank
report it was shown that pico hydropower represented the
cheapest opportunity for off-grid generation under 5 kW in 2005
and was projected to be at least 25% cheaper than the nearest
alternative still after ten years [6].
The typical turbine solutions for these pico hydropower systems
are either pumps as turbines (PAT) [7], locally made pelton wheels
44
Nomenclature
D
H
Hg
Hl1
Hl2
Hl3
Hl4
Hl5
Hl6
P
Q
T
g
hl6
n
r
Dvw
h
r
u
example, the specic speed as dened in [16] for a turbine specication to produce 1 kW at between 1 and 3.5 m head with a 4- or
6-pole directly connected generator is 251e1800, suggesting
a radial or axial ow reaction type turbine topology. However,
introducing technologies such as low speed generators or inverter
based grid interfaces generally extends a turbines application
domain, leading to other viable turbine solutions. Replacing the
traditional 4- or 6-pole generator with a low speed generator
operating at 200 rpm such as [21], the specic speed is now
50e240. This greatly expands the choice of turbines available to
include Crossow, Turgo and multiple-jet Pelton turbines. In
addition to these selection criteria, the requirements on a pico
hydro turbine tend to be different to those of a larger scale turbine;
pico hydro generators require off-the-shelf solution as a unique
product for each site would be too expensive for the target users.
They may be located in remote locations several hours walk from
the nearest road and have no skilled labour locally to operate and
maintain the system. The application domain selection method for
turbines does not take these more qualitative factors into account.
The methodology proposed in this paper is used to select a pico
hydro turbine for a low head specication using both quantitative
and qualitative criteria.
2. Turbine selection methodology
In the design of complex systems, the evaluation and selection
of candidate solutions can be facilitated using a Pugh Matrix [22,23]
in the early stages of a project. This approach can be subjective and
still necessitates a great deal of design analysis and detailed design
work in order to create an optimal solution. The traditional
approach to concept design has been the subject of a great deal of
adaptation and improvement recently through reviewing its
application on a number of electro-mechanical machine research
projects. The motivation is to demonstrate that you can get closer to
the nal design sooner by placing more effort on a knowledge rich
and systematic approach, thereby reduce design iterations and
mitigating costly design changes; helping deliver novel and efcient solutions more rapidly [24]. Specically, concept selection
may be enhanced by the inclusion of quantitative performance
metrics predicted using simple physics-based models, alongside
the more traditional qualitative criteria derived from the specication. These performance metrics provide a measureable and
tangible way of guiding and tracking overall design performance
and evolution against targets or benchmarks without committing
a large proportion of development costs in prototype testing, and
provide crucial decision-making information. The use of a multicriteria selection methodology has been discussed and developed
to identify the appropriate renewable energy sources for a site
[25,26], however neither of these go into the more detailed selection or design of the renewable source.
A ow chart of the methodology derived for pico hydro turbine
selection is shown below in Fig. 3. Each block in this chart is discussed in more detail in Sections 2.1e2.8.
2.1. Specication
Each turbine system will have a set of requirements and specication, which is developed from discussions with the project
stakeholders. This will include either site conditions, such as head
and ow rate, or output power requirements. There will be environmental requirements, for example the site may be in an inaccessible location, be subject to extremes in temperature or have to
comply with shery regulations. The turbine may be able to have
regular maintenance checks from an onsite operator, or it may be
required to be operated remotely and therefore should require
minimal maintenance and have a high reliability.
2.2. Selection criteria
Using the specication and derived requirements, a set of selection
criteria can then be developed. Table 1 shows some of the possible
selection criteria that could be used, and divides them up into
quantitative and qualitative criteria. The assignments are not denitive, as the some criteria may be either quantitative or qualitative.
2.3. Quantitative analysis
Fig. 1. Typical turbine application range chart adapted from data in [13e15] populated
with three commercially available low head pico hydropower systems: a. Nepal Hydro
and Electric Ltd. PT1-Mk2 [17], b. ECO-Axial ZD [18] c. Powerpal MHG-1000LH [19].
45
used to analyse the impulse turbines [11]. The head loss in the
penstock Hl1 and the loss in the nozzle Cv reduces the inlet jet
velocity. Using velocity triangles, the change in whirl velocity Dvw is
used to calculate the rate of change in momentum of the water,
generating a force at the blade. The force is concentrated at the jet
impact point, radius r, assuming the ow enters and exits at the
same radius, which causes a torque T on the wheel. The power is the
product of the rotational speed at maximum power u by the torque:
P T u Q rDvw r u
Fig. 2. a. Nepal Hydro and Electric Ltd. PT series low head turbine b. ECO-Axial ZD [18]
c. Powerpals MHG-1000LH [19].
P hrgQHg
(1)
(2)
(3)
2n 1
2n 2
1
0:01125D2
Q
(4)
Hg Hl4 Hl5
Hg
(5)
h hth hl6
(6)
Table 1
Range of selection criteria.
Quantitative criteria
Qualitative criteria
Environmental e regulatory,
weather, location
Required civil works
Portability
Maintainability and serviceability
Reliability
Ease of manufacture
Design modularity
46
Fig. 4. Turbine types a. Pelton/Turgo single-jet b. Pelton/Turgo multiple-jet c. Crossow d. Propeller turbine e no draft tube e. Propeller turbine e draft tube. f. Radial ow turbine e
no draft tube g. Radial ow turbine e draft tube h. Archimedes screw. i. Overshot waterwheel j. Breastshot waterwheel k. Undershot waterwheel.
47
Table 3
Selection criteria.
Efciency:
Power:
Portability:
Civil works:
Modularity:
Maintenance &
Serviceability:
Table 2
Turbine specication.
Power:
Head:
Portability:
Reliability:
Output frequency:
Maintenance:
Flow rate:
Modularity:
Civil works:
1.3 kW
Range from 0.5 to 3.5 m
Able to be transported to locations with
limited transport infrastructure
High reliability for low maintenance
operation
50 Hz output from generator
Maintenance and servicing carried out by
unskilled labour
Large variation across the seasons
Turbine in modules to allow for easy fault
identication and module replacement
Small civil works
48
Weighting
Power density
Full ow efciency
Part head/ow efciency
Civil works
Maintainability & serviceability
Scope for modularity
0.30
0.25
0.20
0.15
0.05
0.05
further. Fig. 8 shows that a propeller turbine with a draft tube is the
most suitable solution between 0.5 and 1.5 m typical head, with the
single-jet Turgo turbine the best solution above 1.5 m typical head.
The propeller and radial turbines with draft tubes have a similar
weighted score to the single-jet Turgo turbine above 1.5 m head
and therefore are viable choices for the specication. The reaction
turbine result is expected, as many of the low head commercial
turbine systems available are propeller turbines with draft tubes.
Fig. 6. The output of the power density analysis over the head range 0.5e3.5m,
DT Draft Tube. a. full power density range b. zoomed in at low power density.
Fig. 8. The weighted scores for the 13 turbine choices over the head range 0.5e3.5 m,
DT Draft tube.
49
Table A1
Civil works scoring regime.
Criteria e Civil works
Fig. 9. The weighted score at 3.5 m head for the 13 turbine choices with the contributions from each of the different selection criteria: 1 e Power density, 2 e Rated ow
efciency, 3 e Part ow efciency, 4 e Civil works, 5 e Maintainability and serviceability, 6 e Scope for modularity, DT Draft tube.
Score
5
3
1
Score
5
3
Score
3
1
Score
5
3
1
Table A2
Part head/ow efciency scoring regime.
Criteria e Part head/ow efciency
Denition e How the efciency varies at part ow and
part head for conditions at various sites. This does
not include varying head during the year.
Scoring criteria e Part ow
Maintains maximum efciency e 10% for 80%
Maintains maximum efciency e 10% for 60%
Maintains maximum efciency e 10% for 40%
Maintains maximum efciency e 10% for 20%
Reaches maximum efciency during ow
Score
of
of
of
of
ow
ow
ow
ow
range
range
range
range
5
4
3
2
1
Score
5
4
(continued on next page)
50
References
Table A2 (continued )
Criteria e Part head/ow efciency
Medium decrease in efciency, no practical limits
Large decrease in efciency, no practical limits or small
decrease in efciency with practical effects
Large decrease in efciency with practical limits
3
2
1
Score
None required
Simple automatic control system
Complex automatic control system
Manual intervention required
None possible
5
4
3
2
1
Table A3
Maintainability and serviceability scoring regime.
Maintainability & serviceability
Denition e The ability to include features in the design
or already incorporated that aid a long service life and
ease of maintenance/servicing.
Scoring criteria
Score
5
3
1
Table A4
Scope for modularity scoring regime.
Scope for modularity
Denition e Modules that allow the system to be broken into
carryable/shipable units and allow line replaceable for
easy servicing and fault identication, with the ability to
interchange identical modules.
Scoring criteria e Modular portability
Score
5
3
Score
[1] Saghir J. Energy and poverty: myths, links, and policy issues. Energy and
mining sector board e energy working notes no. 4. World Bank. p. 1e24.
Available from: http://siteresources.worldbank.org/INTENERGY/Resources/
EnergyWorkingNotes_4.pdf; 2005 [accessed 29.11.11].
[2] Pode R. Solution to enhance the acceptability of solar-powered LED
lighting technology. Renewable and Sustainable Energy Reviews 2010;14:
1096e103.
[3] Byrne J, Zhou A, Shen B, Hughes K. Evaluating the potential of small-scale
renewable energy options to meet rural livelihoods needs: a GIS- and lifecycle cost-based assessment of Western Chinas options. Energy Policy 2007;
35:4391e401.
[4] Anyi M, Kirke B, Ali S. Remote community electrication in Sarawak, Malaysia.
Renewable Energy 2010;35:1609e13.
[5] Maher P, Smith NPA, Williams AA. Assessment of pico hydro as an
option for off-grid electrication in Kenya. Renewable Energy 2003;28:
1357e69.
[6] ESMAP. Technical and economic assessment of off-grid. ESMAP technical
paper 121/07. Mini-grid and Grid Electrication Technologies. Available from:
http://www.esmap.org/esmap/sites/esmap.org/les/Technical and Economic
Assessment of Off-grid, Minigrid and Grid Electrication Technologies_
Report 12107.pdf; December 2007 [accessed 29.11.11].
[7] Williams A. Pumps as turbines: a users guide. 2nd ed. London: ITDG
Publishing; 2003.
[8] Williams AA, Simpson R. Pico hydro e reducing technical risks for rural
electrication. Renewable Energy 2009;34:1986e91.
[9] Rijsenbeek W. Pico hydro systems in Vietnam, rural energy supply models
report. Available from: http://resum.ises.org/documents/PicoHydroVietnam.
pdf; 2001 [accessed 12.07.2011].
[10] Redeld S. Five gallon bucket hydroelectric generator build manual e version
1, appropriate infrastructure development group. Available from: http://
www.aidg.net/index.php?optioncom_remository&Itemid34&funcleinfo
&parentfolder&lecatid79 [accessed 29.11.11].
[11] Massey B. Mechanics of uids. 7th ed. Cheltenham: Stanley Thornes Ltd; 1998.
[12] Alexander KV, Giddens EP. Microhydro: cost-effective, modular systems for
low heads. Renewable Energy 2008;33:1379e91.
[13] Paish O. Micro-hydropower: status and prospects, proceedings of the institution of mechanical engineers e part A. Journal of Power and Energy 2002;
216:31e40.
[14] Muller G, Kauppert K. Old watermills e Britains new source of energy?
Proceedings of the ICE: Civil Engineering 2002;150:178e86.
[15] European Small Hydropower Association. A Laymans guidebook on
how to develop a small hydro site. 2nd ed.. Available from: http://
www.microhydropower.net/download/layman2.pdf;
1998
[accessed
29.11.11].
[16] Harvey A. Micro-hydro design manual. 1st ed. London: ITDG Publishing; 1993.
[17] Nepal Hydro and Electric Ltd., Butwal, Nepal, http://www.nhe.com.np
[accessed 29.11.11].
[18] Sunco Green Energy Ltd., Shandong, China, http://www.micro-hydro-power.
com [accessed 29.11.11].
[19] 2V Microsystems Ltd, Bedfordshire, UK, http://www.powerpal.co.uk [accessed
29.11.2011].
[20] N.P.A. Smith, Induction generators for stand-alone micro-hydro systems,
Proceedings of International Conference on Power Electronics, Drives and
Energy Systems for Industrial Growth, 2 (1996) 669e673.
[21] Seoyung Tech, Gumi, Korea. http://www.evsmotor.co.kr/eng/main.php
[accessed 29.11.11].
[22] Otto K, Wood K. Product design. 1st ed. New Jersey: Prentice Hall; 2001.
[23] Pugh S. Total design. 1st ed. Wokingham: Addison-Wesley; 1991.
[24] Constantinou P, Aird CJ, Mellor PH, Smith DJ, Booker JD, Truman CE,
et al. An energy supply unit for an autonomous remote sensor monitoring stored nuclear waste. Sensors and Actuators A: Physical 2011;166:
52e65.
[25] Polatidis H, Haralambopoulos DA, Munda G, Vreeker R. Selecting an appropriate multi-criteria decision analysis technique for renewable energy planning. Energy Sources: Part B 2006;1:181e93.
[26] Datta A, Ray A, Bhattacharya G, Saha H. Green energy sources (GES) selection
based on multi-criteria decision analysis (MCDA). International Journal of
Energy Sector Management 2011;5:271e86.
[27] Muller G, Senior J. Simplied theory of Archimedean screws. Journal of
Hydraulic Research 2009;47:666e9.
[28] Lea FC. Hydraulics for engineers and engineering students. 6th ed. London:
Edward Arnold; 1945.
[29] Andersson P. Early design phases and their role in designing for quality.
Journal of Engineering Design 1994;5:283e98.
[30] Kempes engineers yearbook. Tonbridge: CMP Information Limited; 2001.