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Designer’s guiDe
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Designer’s guiDe
Designer’s guiDe
Designer’s guiDe
The Company, the guide and jet principles
Gearbox
Shaft arrangement
Control system
Steering options
Rules and classification
MJP Questionaire
Version 5
2011-10-01
nm
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Designer’s guiDe
Introduction
the Purpose of the mJP Waterjets Designer’s Guide
The aim of the MJP Waterjets Designer’s Guide is to support operators, shipyards,
consultants, project engineers and sales personnel:
• Superior waterjet pump performance, thrust and cavitation margin. • Low Vibrations both in forward and reverse operation as well
as at high ship speeds greatly improve comfort on board.
• Waterjet propulsion efficiency is traditionally high at inter-
mediate and superior at high ship speeds. By choosing a suf- • Superior Manoeuvrability allows excellent harbour manoeuv-
ficiently large MJP Waterjet high efficiency can be achieved ring and shortens turn around times. At maximum ship speed,
also at low ship speeds. the crash stop can effectively be used to avoid collision and
thereby improve safety and control.
• In order to further enhance the course-keeping ability and
MJP Waterjets AB is a world leading supplier of water jet pro- Among the many MJP Waterjets customers around the world maintain high thrust when operating in a seaway, heading • At constant consumed power the jet unit rpm is little affected
pulsion suitable for ships of approximately 15 meters in length are Coast Guards, Yacht Builders and Commercial Operators. control rudders can be integrated and offered in the by ship speed and allows the engine to always operate in
and powers from 500 kW. The scope of supply includes one or several water jets and MJP system favourable conditions independent of loading of the vessel.
The MJP Waterjets System generates more thrust from installed control system. Depending on hull design and material the This smooth engine load extends the service life of the diesel
power leading to higher ship speed and better acceleration as intakes are made locally by shipyard or by MJP Waterjets. • Steering at high ships speeds can be made more efficient when engine and offers lower engine service costs compared to
well as lower fuel consumption. Combining the MJP Waterjets duplex stainless steel product integrated with interceptor system steering and MJP split traditional propeller installations. The jet unit can be used
The product is very strong, made of duplex stainless steel and with FRP intakes provides a very strong, efficient, corrosion- steering function. on vessels with extremely varying loads and ship speeds,
can be used in shallow and dirty waters without compromising free product with a minimum of maintenance requirements. from light ship to full load conditions without affecting
the product or vessel. The steering and reversing units offer The control system comprises of hydraulics and mechanical • Protected Propulsion keeps the propulsion equipment unaf- or compromising the diesel engine.
very good manoeuvring at high and low ship speeds. or electronic controls and can include options for easier fected even after groundings and is actually cost-saving.
Supported by a number of patents, design and engineering manoeuvring, additional steering stations, integration of • An interesting aspect of water jet propulsion is low waterborne
solutions a unique product has been created targeting low rudders and/or interceptors (trim tabs) etc. • The MJP Waterjets design is made to withstand operation noise, which is important for military applications or where
operational costs and easy maintenance and service. in extremely dirty conditions in very shallow waters. the environment is concerned.
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Designer’s guiDe
400 1300
Shaft Speed
Power Levels
P5 1200
350
P4
1100
P3
300
P* RPM*
P2 1000
250
P1 900
P2 500
P1
50
400
Resistance curve
Shaft Speed at Resistance curve
Cavitation limit
0 300
0 10 20 30 V* 40 50 60
Vessel's Speed, kn
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Designer’s GuidE
Gearbox
Function 120
Ideal
The function of the gearbox is to match the optimum lower
design
points
jet speed (rpm) to the engine speed (rpm) and power, limit
100 upper
please refer to the engine manufacturer’s power/rpm Engine
overload
limit
60
Ratio Engine
overspeed
The MJP Waterjets pump absorbs certain power at certain MCR Curve
Backflush
Optionally the reduction gearbox can be equipped with
a reverse so called backflush gearbox. A gearbox running
in reverse can clear debris stuck in the jet and intake.
Typically losses in a backflushing gearbox are ~ 0.5%
higher than in a non-reversing gear.
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Designer’s guiDe
Optionally complete GRP or FRP intakes can be selected. The major advantage is freedom of design and
shape, giving performance as well as corrosion resistance-reducing maintenance. The options are:
Metal GRP intake complete from MJP provide intake pattern Yard-produced pattern and
MJP bolted to structure. for yard-produced intake in intake in FRP bolted to
FRP bolted to structure. structure.
Composite GRP intake complete MJP provide intake pattern Yard-produced pattern and
from MJP laminated to for yard-produced intake intake in FRP integral with
intake material and design structure. in FRP integral with hull
structure
hull structure.
The jet intake shape is an integral part of the jet pump forward part of intake is made by the yard. As an option
design and a very important factor for the total perform- complete intakes can be provided by MJP. The purpose of
note 1: The complete intake and surrounding structure is subject to scantling and approval ensured by yard.
ance and successful jet installation. MJP Waterjets support the standard GRP bend is to insulate the jet unit from
note 2: The surrounding intake structure must be made uninterrupted load carrying and integral with the
the use of GRP/FRP in the intake structures since it reduces the intake structure, thus reducing the corrosion load.
ship’s structure.
the maintenance requirements of intake and corrosion Hence the GRP bend cannot be replaced by, for example,
load on metallic hulls. steel or aluminum. The material and scantlings of the
The DRB jet range is equipped with a GRP intake as forward part of the intake shall correspond to the sur-
standard supplied by MJP Waterjets and bolted or lami- rounding structures and lines to a shape designed by
nated to the hull structure. As an option, special intakes MJP Waterjets experts. Scantlings are subject to global
can be provided as agreed with yard designer’s and to a structural loads. Hence classification approval of intake intake grid
shape designed by MJP Waterjets experts. The yard may scantlings are sought and secured by yard.
well produce the intake. Especially in FRP hulls, local The area surrounding and forward of the intake must MJP Waterjets do not generally recommend intake grids.
yard-supplied integrated intake is strongly recommended be made flush without any items protruding that can However each vessel operates in different conditions and grids
since superior shape and structural strength can be cause turbulence and disturbed flow into the jet intake may be required due to extreme conditions such as in shallow
achieved in a seamless installation. thus affecting the performance. It is recommended that waters, beaches or rivers. It is noted that smaller jets are more
The CSU jet range is made to meet free jet positioning. anodes be positioned on the stern as well as recessed liable to be affected by debris. The MJP Waterjets jet unit is
The designer’s can optimize the design and performance of and to the side of the intake. It is also preferred that the designed in duplex stainless steel and stands even extreme
the vessel. The intake shape is designed by MJP Waterjets engine cooling intakes are positioned at side, aft, or well operating conditions in, for example, sandy and muddy waters.
to ensure jet pump performance. As a standard the aft forward of the intakes. MJP Waterjets experts can provide For vessels equipped with optional grids, MJP Waterjets will
section of intake is a MJP supplied GRP bend and the specific recommendations for each individual case. make a specific intake grid drawing.
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Designer’s guiDe
shaft arrangement standard shaft arrangement with drive shaft up to gearbox flange
First of all it is to be noted that all the thrust is taken in Model Jet shaft Ø 25 times 30 times
the MJP Waterjets unit. Hence no thrust block is required jet shaft Ø jet shaft Ø
inside the hull or gearbox. Another great advantage of the mJP 350 Ø 65 1625 1950
MJP Waterjets system is the “floating” drive shaft. It allows mJP 400 Ø 75 1875 2250
as standard the MJP Waterjet drive shaft to run all the way mJP 450 Ø 85 2125 2550
up to the gearbox flange without the need of additional sup- • Transom
mJP 500 Ø 95 2375 2850
port bearings, couplings or intermediate shafts. The limiting • Impeller housing
mJP 550 Ø 105 2625 3150 • Intake
factors are the unsupported MJP drive shaft length and the mJP 650 Ø 120 3000 3600
distance from the stern to the gearbox flange. The unsupported
• MJP Waterjets Drive Shaft
mJP 750 Ø 130 3250 3900 • MJP Waterjets Drive Shaft Seal
MJP drive shaft length can be maximum 25 times its diameter.
mJP 850 Ø 160 4000 4800 • Coupling and spacer with flange to gearbox flange
The distance from outside stern to gearbox flange, including
mP 950 Ø 180 4500 5400
jet shaft, coupling and spacer, can be up to 30 times the shaft
diameter. The final shaft arrangement is subject MJP and of Larger jets upon request.
course classification approvals.
standard intermediate shaft arrangement
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Designer’s guiDe
800
7 00
J 450
J 500
600 J550
J 650
J 750
500
J 850
J 950
J 1100
400
J1350
J 1550
3 00
2 00
J450
1 00
J500
J950 J550
J 650
J 1550 J850 J 750
J 1350 J1100
Below Water Line Above Water Line
0
-400 -3 00 -2 00 -1 00 0 1 00 2 00
Shaft Submergence, mm
PRiminG
It is important to select a jet drive shaft position to ensure
priming of the jet pump when the clutch is engaged.
When the jet shaft is high in the water the priming rpm
is also higher as shown in enclosed graph. The general
recommendation is to position the jet unit drive shaft Ex: INTAKE DIA. 750 X 0.9 = 675
Ex: Intake Dia.
in the waterline at light ship forward trim condition. 750 x 0.9 = 675
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Designer’s guiDe
hydraulic and lubrication system Mechanical system with PTO hydraulic pump and electrical back up pump
and piggy back fitted mechanical lubrication circulation pump
Each jet unit has its own hydraulic and lubrication cir- can be made separated or compact in combined tanks
cuits. The purpose of the hydraulic circuit is to offer and in stainless steel material to suit, for example,
steering and reversing control of the jet unit. The pur- yacht applications.
pose of the lubrication circulation tank unit is to offer MJP Waterjets separates the hydraulic and hub unit tank
head and to monitor the level and quality of the hub circuits. The main reason is easy operation and service. The hydraulic tank unit should be positioned
unit oil. According to classification rules, tank units The hydraulic system is driven by a load-sensing pump above and close to the PTO pump in order to
must not be combined on vessels with two jets to avoid fitted on a gearbox or engine PTO. The hub unit lubrica- minimize the wear of the PTO pump and
comprimising redundancy. tion oil is circulated by a gear pump. As standard the diameter of the suction pipe diameter.
The hydraulic system is designed and delivered indi- MJP Waterjets hydraulic system is made all mechanical, The lubrication tank unit should be posi-
vidually to each project. Tank units can be customised no other power on board than 24V DC is needed to operate tioned above the jet unit to offer head to
to customer requirements for example, trim flaps or the complete MJP Waterjets system. Electrical back up the hub unit and allow operation even if
interceptors as well as rudders can be fully integrated pumps can be provided as an option. the circulation pump is down.
in both hydraulic and electric controls. Tank units
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Designer’s guiDe
acs Vcs
aZimuth contRol sYstem VectoR contRol sYstem
Two Azimuth levers and one second steer tiller. Each This system offers operation with a joystick and steering
Azimuth lever controls its dedicated jet. The system can tiller (or wheel). The computer translates the steering
operate in Separate or Common mode, with Autopilot or commands, optimises the jet positioning and rpm to make
with the second steer tiller conveniently positioned in the boat move as requested by the captain for convenient
the armrest. This system requires more of the captain and easy control. The VCS system helps the Captain
to efficiently operate the vessel. quickly become an expert in controlling the vessel.
The system accepts Autopilot steering signal.
18 19
Designer’s guiDe
it is important to note that the high-speed heading control rudders in this example do not increase the vessel draught. Marine Jet Power AB
at
ÖSTERBYBRUK, SWEDEN
operation, especially in heavy following seas without Rudders improve steering as well as course stability. The audit has been performed
under the supervision of:
compromising the thrust capability. In the MJP system, rudders can be fully integrated in Wilhelm Sabelström Ann-Louise Pått
Lead Auditor Management Representative
the MJP Waterjets hydraulic and electronic controls.
sPlit steeRinG The electronic control system is set individually for
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
When a vessel is making course-keeping steering cor- every vessel to the best performance. The captain is using
DET NORSKE VERITAS, BOX 6046, 171 06 SOLNA, SWEDEN. TEL: +46 8 587 940 00 FAX: +46 8 651 70 43
rections, ship speed is only higher if the inner jet is his normal controls and will experience improved steering
steering. The outer jet is kept standing still. The result performance and course keeping.
is higher ship speed during steering. If a full steering The design of the rudders is customised to each appli-
command is made both jets will automatically steer nor- cation, designed ship speed, draft requirements etc. For
mally. The Split steering function is a standard feature instance, in a high speed application the rudder area can
in the MJP Electronic Controls System. The parameters be made small and in slow speed application the area can
are set individually on each vessel during start up. be made larger.
Rules and classification
This permits to completely renounce using the waterjet The MJP Waterjets are designed to international standards.
inteRcePtoRs steering nozzles as means of heading control during Each delivery is individually approved by the Classification Society.
the following items can be delivered
Different loading conditions of a vessel can be compensated high-speed operation, which substantially increases with classification certificates:
To match the approval to the actual vessel, the yard application
by an interceptor or trim flap systems. An interceptor/ operating efficiency of the waterjet units since steering identification number should be given to MJP Waterjets. Where no a Jet unit(s) with hydraulic actuators
flap system can also be used to enhance steering if it is nozzles remain in the neutral position and no thrust is Classification Approval is required, jet systems are delivered with b Drive shaft(s)
integrated with the MJP Control System. Parameters for lost due to their deflection. At full steering commands Inspection Certificate type 3.1 per EN10204. Please however note that c coupling(s)
the automatic steering commands are set in the MJP both rudders and steering nozzles are used to provide a classification approval for a jet cannot be obtained after delivery d Pto pump(s)
Waterjets software at sea trials. MJP can also integrate the superior maneuvering typical for a MJP Waterjets (post factum). The intake structure approval is sought by the shipyard. e control system.
hydraulically yard or externally supplied systems. equipped vessel. The hydraulic system is approved after installation on board.
20 21
Designer’s guiDe
Jet velosity Vj
(B) (D) (C)
Shaft Color 4 - 0.15 mm
Color 5 - 0.20 mm
L
REDUCTION GEAR BOX Color 6 - 0.30 mm
OUTPUT SHAFT Other - 0.01 m
Ship hull
PIANO WIRE OR LASER BEAM
IDEAL SHAFT CANTER LINE Height above water line Average intake velosity Vi
INTAKE DUCT Streamline
TARGET FOR SHAFT
CENTER LINE MOUNTING SEAT OF TRANSOM BULKHEAD (A)
Vessel's speed Vs
The flow is accelerated by the water jet pump using the mechanical power
supplied by the propulsion engine. Besides this, the mechanical power
supplied by the engine has to overcome unavoidable hydraulic losses in the
water jet, inlet duct and to lift the flow through the duct.
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Designer’s guiDe
Inquiry date:
1090
**
B o o s te r
710
In ta k e V
litr e s * * *
400
650 2750 665 16 80 1120 650 2675 4510 750 600 1600 1035 750 Customer Company
750 3600 765 19 00 1133 750 3075 5180 860 690 2100 1460 1200
850 5500 880 21 00 1370 870 3540 5890 990 765 3400 2320 1900
Jets with CSU, Compact Steering Units, are avail- 950 7500 1010 24 60 1480 970 4070 6590 1100 915 4300 3000 2700 Contact
1100 9500 1370 32 00 1890 1180 4820 7630 1350 1090 7000 5400 4700
able in sizes from the MJP 450 up to the 1550. 1350 11500 1540 36 50 2300 1360 5560 8000 1650 1250 13700 8300 7000
Our floating drive shaft facilitates installation 1550 15000 1825 40 80 2460 1550 6800 9700 1970 1460 17700 9700 8300 Address
and is one reason behind the excellent pump * Maximum power for continous operation.
** Weight per unit [kg] including hydraulics, excluding shafting and intake.
Telephone Email
performance that offers lower fuel consumption, **S*IZAEpproxkim
Wa*te volumAe [litres]BdependinCg on adaDption to E
hull linesF
. G H **
S te e r a b le
**
B o o s te r
In ta k e V
litr e s * * *
550 2000 560 14 12 866 550 2250 3790 630 505 1090 710 400
a longer range and higher top speeds. From 650 2750 665 16 80 1120 650 2675 4510 750 600 1600 1035 750
input Data
750 3600 765 19 00 1133 7 5 0 3075 5180 860 690 2100 1460 1200
Hull resistance attached Yes No Architect/Designer
the MJP 550 and up, the hub unit is accessible 850 5500 880 21 00 1370 8 7 0 3540 5890 990 765 3400 2320 1900
950 7500 1010 24 60 1480 9 7 0 4070 6590 1100 915 4300 3000 2700 Lines Drawing attached Yes No
from the aft, greatly improving the ease of 1100 9500 1370 32 00 1890 1180 4820 7630 1350 1090 7000 5400 4700
1350 11500 1540 36 50 2300 1360 5560 8000 1650 1250 13700 8300 7000 Classification required Yes No
service of the large jets. Our duplex stainless 1550 15000 1825 40 80 2460 1550 6800 9700 1970 1460 17700 9700 8300
G. A. Drawing attached Yes No
steel design offers superior resistance to wear * Maximum power for continous operation. Shaft position details attached Yes No
** Weight per unit [kg] including hydraulics, excluding shafting and intake.
and corrosion. * ** A p p r o x i m a t e v o l u m e [ l i t r e s ] d e p e n d i n g o n a d a p t i o n t o h u l l l i n e s .
Customer expected performance
siZe kW a B c D e F G h steerable Booster intake Max speed at lightship displacement [knots] Max speed at laden displacement [knots]
(kg) (kg) V litres
450 1500 428 1247 708 450 1850 3100 570 470 540 350 300 Cruising speed at lightship displacement [knots] Cruising speed at laden displacement [knots]
550 2500 560 1412 866 550 2250 3790 630 505 1100 650 400
650 3000 665 1680 1020 650 2675 4510 750 600 1600 1050 750 engine and gear specification (if available)
750 4000 765 1900 1133 750 3075 5180 860 690 2300 1450 1200
Engine make and model (full designation)
850 6000 880 2100 1370 870 3540 5890 990 765 3700 2200 1900
950 8000 1010 2460 1480 970 4070 6590 1100 915 4350 2800 2700 Rated power
1100 10000 1370 3200 1890 1180 4820 7630 1350 1090 7000 5400 4700 ______________________ kW at ______________________ rpm
1350 12000 1540 3650 2300 1360 5560 8000 1650 1250 12000 8300 7000 Gearbox make and model (full designation), gear ratio (if available)
1550 15000 1825 4080 2460 1550 6800 9700 1970 1460 17700 9700 8300
Number of steerable jets One Two Three Four
* Maximum power for continous operation. Number of booster jets One Two Three Four
** Weight per unit [kg] including hydraulics, excluding shafting and intake.
*** Approximate volume [litres] depending on adaptation to hull lines. input for MJP Performance Diagram (PD)
A E B (*) mandatory information
24 Page 1 of 2 25
Designer’s guiDe
Designer’s guiDe
Preferred steering unit (tick appropriate box) Control system options
CSU, Compact Steering Unit Cabled from wheelhouse to engine room
(available in models 450, 550, 650, 750, 850, 950, 1100, 1350 ,1550)
DRB, Double Reverse Bucket Clutch panel (Note: standard for CSW) (tick appropriate box):
(available in models 350, 400, 450 and 500) without backflush (Standard)
with backflush
intake (tick appropriate box)
GRP bend + drawing for intake made by yard in the same
Interceptor / Trim tab to provide steering assistance and trim and
material as hull (Standard CSU)
roll control (tick appropriate box):
Complete intake from MJP made of GRP (Standard DRD)
Hydraulic and electric integration of yard supplied arrangement,
Drawing for yard (local) manufacturing of intake in FRP (Option) giving steering assistance, trim and roll control.
Pattern for yard (local) manufacturing of intake in FRP (Option) MJP supply of electric inteceptor system integrated with MJP
control system giving steering assistance.
shaft arrangement (tick appropriate box)
Integration of external system, please specify:
Distance from transom to gear flange < 30 x jet shaft
diameter = MJP standard drive shaft arrangement.
Shaft arrangement drawing is included and the following items Steering indicator engine room
are requested in MJP supply e.g. (Optional)
shaft split support bearing Steering wheel replacing second steering tiller (ACS) or
bulkhead seal steering tiller (VCS) (tick appropriate box)
combined support bearing and bulkhead seal
Bridge wing station (tick appropriate box)
Hydraulic and oil circulation system (tick appropriate box)
Wing stations with controls, transfer and command panel
Separate tanks
(tick appropriate box):
Main PTO driven hydraulic pump with piggy back mounted lube
oil circulation pump. (Standard) Indoors, 2 fixed wing stations
Main PTO driven hydraulic pump with electric driven lube oil Outdoors, 2 fixed wing stations
circulation pump, start and control box. (Option) Fly bridge, 1 fixed fly bridge station
Main PTO driven hydraulic pump with electric driven back Portable, 1 portable station
up and piggy back mounted lube oil circulation pump,
start and control box. (Option) Optional fixed bridge wing station equipment (tick appropriate box)
Clutch
Combined tank Indicator
Main PTO driven hydraulic pump with piggy back mounted lube
oil circulation pump. (Option) Additional stations please specify:
Main PTO driven hydraulic pump with electric driven lube oil
circulation and back up pump, start and control box. (Option)
26 Page 2 of 2 27
MJP Waterjets belongs to the Österby Marine Group that
also includes Alco Propeller, specialists in bronze and
stainless steel propellers, mono-blocks of diameters up to
2.5 m and 3 tons and CP up to 6 tons and 6 m in diameter,
and Österby Gjuteri, a foundry that makes various types
of high-grade stainless steel castings and machining to
ready parts mainly for maritime applications.