Teaching Plan

FACULTY OF MANUFACTURING ENGINEERING

UNIVERSITI TEKNIKAL MALAYSIA MELAKA

ADVANCED MANUFACTURING PROCESS

BMFS 2623

1.0

SEMESTER 2

SESI 2015/2016

CQI actions to be undertaken this semester

Not applicable. It is the first time course offering based on new curriculum.

2.0 Learning Outcomes

Upon completion of this subject, students should be able to:
Taxonomy
Program
Learning Outcomes (LO)
Blooms & Soft
Outcomes (PO)
Skills
1
.
2
.

3
.
4
.

Assessment
Methods

Describe the principles and

operation of the advanced
manufacturing processes.

C1, K

QZ1,MT, TG1

Select the most appropriate

process for a given product
design, application
requirements and cost
constraint.

C3, CTPS 3, TPS

MT, TG2, PA

Identify the principles of nontraditional manufacturing

system.
Work cooperatively in groups
to complete the assigned
project.

10

C1, K

E2, TS 3

QZ2, PA

TG2

*TG-assignment, QZ quiz, MT midterm examination, PA final examination

Faculty of Manufacturing Engineering

Universiti Teknikal Malaysia Melaka

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3.0 Synopsis
Non traditional manufacturing processes are often use to machine or finish products
that are made of hard materials, tough super alloys, ceramics, and composites.
Another reason for choosing non traditional machining methods is that the features to
be machined are often difficult or impossible to do with traditional methods. These
machining processes utilizes electrical, chemical, and optimal sources of energy to
bind, form and cut materials. This course consists of specialized production processes
using lasers, electron beam, abrasive water jet, chemical and thermal processes.
Other topics include introduction to aerospace machining and electronic
manufacturing processes.
4.0 References
[1]
[2]
[3]
[4]
[5]

Mikell, P.G., 2007, Fundamental of Modern Manufacturing Process, 3rd Edition,

Prentice Hall.
Gregg, R., 2004, Modern Materials and Manufacturing Processes, Prentice Hall.
Degarmo, B.K., 1997, Materials and Processes in Manufacturing, 8th Edition,
Prentice Hall.
Niebel, B.W., Draper, A.B. and Wysk, R.A., 1989, Modern Manufacturing Process
Engineering, McGraw Hill.
Mcgeough, J.A., 1989, Advanced Methods of Machining, Chapman and Hall.

5.0 Course Implementations (SLT)

STUDENT LEARNING TIME
Guided Learning Time
Independent Learning Time
LEARNING
ACTIVITIES
Lecture
Tutorial
Assignment
Midterm
Exam
Final Exam
TOTAL
GRAND
TOTAL
TOTAL
CREDIT

Official
Contact Freq. Total
Hours

Guided
Learning
Hours

Self
Freq. Total Study
Hours

Freq. Total

Assessment
Freq. Total
Time

3
0
0

14
0
0

42
0
0

0
1
0

0
4
0

0
4
0

2
1
7

14
4
2

28
4
14

0
0
0

0
0
0

0
0
0

14

14

42

Faculty of Manufacturing Engineering

Universiti Teknikal Malaysia Melaka

69

120
3.0

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6.0 Course Assessments

NO
.

ASSESSMENT CRITERIA

Assignment 1

Assignment 2

10

Quiz (2 x 2.5%)

Mid Semester Test

20

Final Examination

60
TOTAL

7.0

100

Syllabus and Teaching Plan

WEEK

CONTENTS

Introduction to Course
Objective, Synopsis, References, Course Implementation,
1
Course Asessment, Assignment, Test, Detail Syllabus
22.02.2016 Introduction to Advanced Manufacturing Process (AMP)
27.02.2016
1.1 General overview
1.2 Reasons for AMP
1.3 Initiation of AMP towards manufacturing

ELECTRICAL DISCHARGE MACHINING

2.1 Basic working principles
2
2.2 Applications
29.02.2016
2.3 Economic considerations
05.03.2016
2.4 Process variations
2.5 Design aspects
2.6 Surface finishing
CHEMICAL & ELECTRO CHEMICAL MACHINING
3.1 Introduction
3
07.03.2016 3.2 Machining principles
11.03.2016 3.3 Machining applications

Faculty of Manufacturing Engineering

Universiti Teknikal Malaysia Melaka

REMARKS

Ir PM DR Siva/DR
Hadzley

Ir PM DR
Siva/DR Hadzley
ASSIGNMENT 1
DEMO LAB 1:
EDM

Ir PM DR Siva/DR
Hadzley

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3.4 Real life applications

4
14.03.2016 3.5 Machining characteristics
18.03.2016 3.6 Design considerations

5 4.1
4.2
21.03.2016
4.3
25.03.2016
4.4

WATER JET AND ABRASIVE WATER JET MACHINING

Working principles
MRR mechanisms
Process conditions ad MRR
Finishing & applications

ULTRASONIC MACHINING (USM)

5.1
Basic working principles
6
5.2
Mechanism of material removal
28.03.2016
5.3
Effect of process conditions
01.04.2016
5.4
Surface finishing
5.5
Applications

7
04.04.2016
08.04.2016

8
09.04.2016
17.04.2016

9
18.04.2016
22.04.2016

Ir PM DR Siva/DR
Hadzley
ASSIGNMENT 1
Submission
Ir PM Dr Siva/DR
Hadzley
QUIZ 1

Dr Shukor
ASSIGNMENT 2

ELECTRON BEAM AND PLASMA-ARC MACHINIG

6.1
Basic equipment
6.2
Working principles
6.3
Applications
6.4
Advantages and disadvantages

Dr Shukor

15.04.2016
Hari Melaka
Bandaraya
Bersejarah

MID TERM BREAK (1 WEEK)

LASER BEAM MACHINING AND LASER WELDING

7.1 Types of laser
7.2 Basic working principles
7.3 Various applications using laser
7.4 Effects of laser on materials

Dr Shukor
DEMO LAB 2:
LASER CUTTING

Dr Shukor
10
25.04.2016
29.04.2016

7.5 Laser cutting

7.6 Capabilities
7.7 Application

Faculty of Manufacturing Engineering

Universiti Teknikal Malaysia Melaka

01.05.2016
Hari Pekerja
01.

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AEROSPACE MANUFACTURING
11
8.1 Tooling
02.05.2016
8.2 Lay up Processing
06.05.2016
8.3 Curing Processing
8.4 Trimming and cutting processing
ELECTRONIC MANUFACTURING
12
09.05.2016
9.1 Overview of IC processing
13.05.2016
9.2 Silicon processing
9.3 Lithography

13
16.05.2016
20.05.2016

9.4 Layer processes

9.5 IC packaging technology
9.6 Challenges in IC packaging technology
9.7 Current and future trend in IC packaging

10.0 COATING TECHNOLOGY

14
Basic process of coating
23.05.2016 10.1
10.2
Application of coating
27.05.2016
10.3
Coating processes
15
30.05.2016
03.06.2016

10.4 PVD coating processes

10.5 CVD coating process

04.06.2016
12.06.2016
13.06.2016
26.06.2016

Faculty of Manufacturing Engineering

Universiti Teknikal Malaysia Melaka

Dr Kamil
ASSIGNMENT 2
Submission

Dr Kamil
DEMO LAB 3:
PVD COATING
Dr Kamil
21.05.2016
Hari Wesak
Dr Kamil
QUIZ 2

Dr Kamil

STUDY WEEK

1 WEEK

EXAM WEEK

2 WEEKS

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APPROVAL
Item

Remarks by Head of Department

Continuous Quality Improvement (CQI)

Learning Outcomes (LO)
Assessment & Evaluation
Student Learning Time (SLT)
Prepared by ;

Approved by ;

...
Name
:
Post
:
Stamp
:

....
Dean/Deputy Dean(Academic)/Head of Dept.
Stamp :

Date

Date :

TEACHING PLAN IMPLEMENTATION STATUS

(MID-SEMESTER BREAK)
Comments :
Item
Status of current subject delivery

Remarks by Lecturer

Suggestion for further improvement

Check by ;
...
Dean/Deputy Dean(Academic)/Head of Dept.
Stamp :

Date : _______________

TEACHING PLAN IMPLEMENTATION STATUS

(16th WEEK OF SEMESTER)
verall comments on delivery of this subject:

Check by ;
.
Dean/Deputy Dean(Academic)/Head of Dept.
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Faculty of Manufacturing Engineering

Universiti Teknikal Malaysia Melaka

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