FUEL SUPPLY

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13B-1

FUEL SUPPLY
CONTENTS
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Fuel Pump Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

13B-2

FUEL SUPPLY Fuel Tank

FUEL TANK
REMOVAL AND INSTALLATION
Pre-removal Operation
D Fuel Draining
D Reduce the Inner Pressure of Fuel Line and Hose
(Refer to GROUP 13 On-vehicle Service.)
D Center Exhaust Pipe Removal
(Refer to GROUP 15.)
D Rear Propeller Shaft Removal
(Refer to GROUP 25.)

Post-installation Operation
D Fuel Supplying.
D Checking for Fuel Leaks
D Rear Propeller Shaft Installation
(Refer to GROUP 25.)
D Center Exhaust Pipe Installation
(Refer to GROUP 15.)

2 3 Nm

10
6

16
15

20

5
11
10

23

21

12

4
19

9
2 3 Nm

13
17

18

22
2 3 Nm

12

14

2 3 Nm

19

8
13 16 Nm

Removal steps
1. Parking brake cable clamp
mounting nut
2. Filler hose
3. Leveling hose
"AA 4. High pressure tube connection
5. Vapour hose connection
6. Return hose connection
7. Harness connector connection
8. Fuel tank assembly
"AA 9. High pressure tube
10. Return hose
"AA 11. Suction tube

12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.

Vapour hose
Fuel check valve
Fuel tank harness
Fuel pump module
Retainer plate
Packing
Pipe and gauge assembly
Valve assembly
Fuel filler cap
Filler neck protector
Filler neck assembly
Packing

FUEL SUPPLY Fuel Tank

13B-3

INSTALLATION SERVICE POINT

A
SUCTION TUBE/HIGH PRESSURE TUBE
CONNECTION
Caution
After the connection, pull the high pressure tube and
suction tube gently in the direction of removal to check
that they are firmly connected.

Fuel hose
Fuel tube

Fuel pump
module
Fuel tube

Harness
connector

INSPECTION
FUEL PUMP MODULE/PIPE AND GAUGE ASSEMBLY
REPLACEMENT
1. Remove the rear seat cushion.
2. Remove the service hole cover.
3. Disconnect the harness connector, fuel hose and tube.
4. Unscrew the mounting nuts, and then remove the pipe
and gauge assembly and fuel pump module.
5. Install the pipe and gauge assembly and fuel pump module.
Tighten the mounting nuts to the specified torque.
Specified torque: 2 3 Nm

Fuel tube

Fuel hose

6. Connect the fuel hose, fuel tube and harness connector.

Caution
After the connection, pull the high pressure tube and
suction tube gently in the direction of removal to check
that they are firmly connected.

Harness
connector

Pipe and
gauge
assembly

7. Install the service hole cover.

8. Install the rear seat cushion.

FUEL GAUGE UNIT CHECK

Refer to GROUP 54 Combination Meter.

13B-4

FUEL SUPPLY Fuel Tank

DISASSEMBLY AND REASSEMBLY

FUEL PUMP MODULE
13

2
12
7
10

11
6

8
5

4
3

Disassembly steps
1. Fuel gauge unit
2. Gauge harness
3. Bracket
4. Cushion
5. Fuel pump (low-pressure)
6. Fuel tube
A
7. Grommet
8. Housing

9. Stopper
10. Fuel pressure regulator
(low-pressure) and assist pump
assembly
A
11. O-ring
12. Fuel hose
13. Fuel filter assembly

REASSEMBLY SERVICE POINT

A
O-RING/GROMMET INSTALLATION
Apply a fuel to O-ring and grommet before installing them,
to prevent them from being damaged or twisted.

13B-2

FUEL SUPPLY General/Fuel Tank

GROUP 13B

FUEL SUPPLY
GENERAL
OUTLINE OF CHANGES
The following service procedures have been established due to the addition of the vehicles with 4G93-MPI
engine.

FUEL TANK
REMOVAL AND INSTALLATION
Pre-removal Operation
D Fuel Draining
D Reduce the Inner Pressure of Fuel Line and Hose
(Refer to GROUP 13C On-vehicle Service.)
D Center Exhaust Pipe Removal
(Refer to GROUP 15.)
D Rear Propeller Shaft Removal

Post-installation Operation
D Fuel Supplying.
D Checking for Fuel Leaks
D Rear Propeller Shaft Installation
D Center Exhaust Pipe Installation
(Refer to GROUP 15.)

13B-3

FUEL SUPPLY Fuel Tank

2.5 0 .5 N m

10

16

15

11

20
21

23

12

4
12

2.5 0 .5 N m

13

18

17

22
19

12

2.5 0 . 5 N m

3
2.5 0 . 5 N m

14

19

Removal steps
1. Parking brake cable clamp
mounting nut
2. Filler hose
3. Leveling hose
"AA 4. High pressure tube connection
5. Vapour hose connection
6. Return hose connection
7. Harness connector connection
8. Fuel tank assembly
"AA 9. High pressure tube
10. Return hose
11. Suction hose

15 1 N m

12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.

Vapour hose
Fuel check valve
Fuel tank harness
Fuel pump module
Retainer plate
Packing
Pipe and gauge assembly
Valve assembly
Fuel filler cap
Filler neck protector
Filler neck assembly
Packing

INSTALLATION SERVICE POINT

"AA HIGH PRESSURE TUBE CONNECTION
Caution
After the connection, pull the high pressure tube gently
in the direction of removal to check that is firmly
connected.

13B-4

FUEL SUPPLY Fuel Tank

INSPECTION

Return hose
Suction
hose

High
pressure
tube

Harness
connector

Fuel pump
module

FUEL PUMP MODULE/PIPE AND GAUGE ASSEMBLY

REPLACEMENT
1. Remove the rear seat cushion.
2. Remove the service hole cover.
3. Disconnect the harness connector, fuel hose and tube.
4. Unscrew the mounting nuts, and then remove the pipe
and gauge assembly and fuel pump module.
5. Install the pipe and gauge assembly and fuel pump module.
Tighten the mounting nuts to the specified torque.
Tightening torque: 2.5 0.5 Nm

Suction hose

6. Connect the fuel hose, fuel tube and harness connector.

Caution
After the connection, pull the high pressure tube and
suction tube gently in the direction of removal to check
that they are firmly connected.

Harness
connector

Pipe and
gauge
assembly

7. Install the service hole cover.

8. Install the rear seat cushion.

13B-5

FUEL SUPPLY Fuel Tank

DISASSEMBLY AND REASSEMBLY
FUEL PUMP MODULE
13

12
2
7
11
6

10
1

9
5
8

4
3

Disassembly steps
1. Fuel gauge unit
2. Gauge harness
3. Bracket
4. Cushion
5. Fuel pump
6. Fuel tube
"AA 7. Grommet

8.
9.
10.
11.
12.
13.

Housing
Stopper
Assist pump assembly
Fuel hose (suction)
Fuel hose (return)
Fuel filter assembly

REASSEMBLY SERVICE POINT

"AA GROMMET INSTALLATION
Apply a fuel to grommet before installing them, to prevent
them from being damaged or twisted.

NOTES