Professional Documents
Culture Documents
commissioning handbook
Infrared hydrocarbon gas detector
AutroPath HC600
COPYRIGHT
This publication, or parts thereof, may not
be reproduced in any form, by any
method, for any purpose.
Autronica Fire and Security AS and its
subsidiaries assume no responsibility for
any errors that may appear in the
publication, or for damages arising from
the information in it. No information in this
publication should be regarded as a
warranty made by Autronica Fire and
Security. The information in this
publication may be updated without
notice.
Product names mentioned in this
publication may be trademarks. They are
used for identification purposes only.
Table of Contents
Table of Contents
1. Introduction.......................................................................3
1.1
1.2
1.3
1.4
3. Operation...........................................................................7
3.1
3.2
3.3
3.4
Module identification.......................................................................... 7
Operating modes............................................................................... 8
3.2.1 Warm-up ................................................................................. 8
3.2.2 Normal..................................................................................... 8
3.2.3 Alignment ................................................................................ 9
3.2.4 Calibrate.................................................................................. 9
4 to 20 mA current loop output.......................................................... 9
Fault indication .................................................................................. 10
4. Specifications ...................................................................11
5. Important safety notes .....................................................14
6. Installation.........................................................................15
6.1
6.2
Table of Contents
6.3
6.4
6.5
6.6
6.7
6.8
7. Start-up ..........................................................................25
7.1
7.2
Alignment .......................................................................................... 25
7.1.1 Overview ................................................................................. 25
7.1.2 Basic alignment procedure ..................................................... 25
7.1.3 Fine alignment procedure ....................................................... 28
Calibration ......................................................................................... 31
7.2.1 Calibration overview................................................................ 31
7.2.2 Calibration initiation................................................................. 31
8. Maintenance ......................................................................33
8.1
8.2
8.3
Routine inspection............................................................................. 33
Optics cleaning.................................................................................. 33
Protective caps and covers ............................................................... 33
9. Troubleshooting................................................................34
10. Device repair and return ..................................................35
11. Parts list.............................................................................36
11.1 Alignment equipment......................................................................... 36
11.2 Spare parts........................................................................................ 36
Introduction
1. Introduction
1.1 About the handbook
This handbook provides information about the installation of the
infrared hydrocarbon gas detector AutroPath HC600.
IMPORTANT!
Be sure to read and understand the entire handbook before installing
or operating the gas detection system. This product is intended to
provide an early warning of the presence of a flammable or explosive
gas mixture. Proper device installation, operation, and maintenance
are required to ensure safe and effective operation.
Introduction
Description
AutroPath HC600 datasheet
Operation overview
2. Operation overview
2.1 Theory of operation
The HC600 transmitter module illuminates a direct linear path ending
at the HC600 receiver module. As flammable hydrocarbon gases
intersect the light beam between the two modules, the gas absorbs
certain IR wavelengths, while other IR wavelengths are not. The
amount of IR absorption is determined by the concentration of the
hydrocarbon gas. A pair of optical detectors and associated
electronics located in the receiver module measure the absorption.
The change in intensity of the absorbed light (active signal) is
measured relative to the intensity of light at a non-absorbed
wavelength (reference signal). The microprocessor computes the gas
concentration and converts the value into a 4 to 20 milliampere
current output signal, which is then communicated to external control
and annunciation systems. No filter wheel motors or other moving
parts are utilized in either module.
Operation overview
2.4 Outputs
An isolated 4 to 20 mA current loop corresponding to 0 to 5 LELmeters is provided for connection to analog input devices such as gas
controllers, logic controllers, or distributed control systems (DCS).
(Relay outputs will be available in a future release.)
2.5 Communication
The standard HC600 system provides an analog 4-20 mA signal
output, with HART and RS-485 MODBUS serial communication from
the receiver module.
Operation
3. Operation
3.1 Module identification
While the HC600 transmitter and receiver modules appear physically
identical, each module is labeled as transmitter or receiver on the
rear cover. The physical mounting requirements for both modules are
generally identical. However, there are functional and electrical
characteristic differences as identified in Table 1.
Characteristics
Functional description
Power consumption
Electrical connections
Transmitter (Tx)
Contains primary and backup
xenon flash lamps, and
generates optical energy to
enable hydrocarbon detection.
4.3 watts nominal @ 24V DC.
4.9 watts peak @ 24V DC.
2 power connections only.
(+24V DC and 24V DC).
Onboard HART
communication port
Magnetic calibration
switch
(See figure 1 for switch
location.)
Factory default settings
Non-functional
No programmable options
Receiver (Rx)
Contains opto-electronics, signal
processing and output drivers, and
diagnostic electronics.
4.9 watts nominal @ 24V DC.
6.1 watts peak @ 24V DC.
From 3-7 connections depending
upon specific configuration
(separate power and signal cables
recommended).
Recommended for connection to
handheld HART communicator for
system setup, commissioning, and
diagnostic
Indicates normal, alarm, fault, and
calibration status.
Green indicates normal operation.
Blinking red indicates low gas
alarm condition.
Steady red indicates high gas
alarm condition.
Amber indicates operation in
back-up lamp mode or system
fault.
Calibration status is indicated by a
steady red indication after
Calibration command.
LED operation for fault status is
non-latching. LED operation for
gas alarms is configurable for
latching/non-latching.
Momentary activation provides
reset function for latched alarm
outputs. Activation for longer than
2 seconds will initiate calibration
Factory calibrated for methane, 05 LEL-meters full scale. See Table
2 for receiver factory default
settings. HART communication is
required to change the factory
default settings.
Operation
Default
Gas type
Methane
Measurement range
Low alarm Threshold
High alarm Threshold
Beam block delay
Fault mode
0-5
1
2
60 seconds
PIR9400
Options
Methane, Ethane,
Propane, Butane
0-2, 0-5
1 to 3
1 to 3
3600 seconds
Eclipse, PIR
3.2.1 Warm-up
Warm-up mode is entered upon application of 24V DC operating
power. During warm-up, the 4-20 mA current loop output will indicate
warm-up, the indicating LED is yellow, and the alarm outputs are
disabled. The warm-up mode lasts nominally two minutes after powerup.
3.2.2 Normal
After warm-up mode is completed, the device automatically enters the
Normal mode, and all analog and alarm outputs are enabled.
Operation
3.2.3 Alignment
The HC600 modules must be properly aligned before normal
operation is attained. There are two alignment procedures:
1. Basic alignment requires the HC600 alignment kit. A handheld
HART communicator is recommended, but not required.
2. Full alignment requires the HC600 alignment kit and a handheld
HART communicator.
3.2.4 Calibrate
After alignment is completed, zero calibration is required. Future
calibration of the HC600 is normally not required; however, the user
has the option to verify proper calibration or to perform calibration
procedures if necessary. Refer to the "Calibration" section in this
handbook for details
Operation
Specifications
4. Specifications
INPUT VOLTAGE (BOTH MODULES)
24V DC nominal. Operating range is 18 to 30V DC.
Ripple cannot exceed 0.5 volts P-P.
POWER CONSUMPTION (PER MODULE)
Transmitter
4.3 watts nominal @ 24V DC, 6.2 watts @ 30V DC.
4.9 watts peak @ 24V DC, 6.6 watts peak @ 30V DC.
RECEIVER WITHOUT RELAYS
4.9 watts nominal @ 24V DC, 6.7 watts nominal @ 30V DC.
RECEIVER WITH RELAYS
6.1 watts nominal @ 24V DC, 7.7 watts nominal @ 30V DC.
TRANSMITTER LAMPS
Two xenon flash lamps, field-replaceable module.
WARM-UP TIME
1 minute for transmitter. 30 seconds for receiver from power-up when
correctly aligned.
CURRENT OUTPUT
Linear 4 to 20 mA (current source/sink, isolated/non-isolated) rated at
600 ohms maximum loop resistance @ 24V DC operating voltage.
VISUAL STATUS INDICATOR
Tri-color LED:
Red =gas alarm
Green =power on / OK
Yellow =fault / back-up lamp mode.
ALARM SETPOINT RANGE
Low alarm:1 to 3 LEL-meters (default = 1)
High alarm:1 to 3 LEL-meters (default = 2).
Alarm setpoint is programmable using HART and MODBUS
communications.
DETECTION RANGE
20 to 60 meters; 10 to 20 meters with accessory.
CALIBRATION
HC600 systems are span calibrated for methane at the factory.
Zero calibration is accomplished in the field by one of three methods:
On-board magnetic reed switch
MODBUS communication
HART communication.
Span calibration can be adjusted using HART or MODBUS
communication.
Refer to the Calibration section of this manual for details.
RESPONSE TIME
T90:<5 seconds.
Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,
Autronica Fire and Security AS
Page 11
Specifications
TEMPERATURE RANGE
Operating:40C to +60C (40F to +140F).
Storage:55C to +85C (67F to +185F).
HUMIDITY
5 to 99% relative humidity, designed for outdoor applications.
OPERATING PRESSURE
91.5 - 105.5 kPA non-compensated.
MEASUREMENT RANGE
0-5 LEL-meters.
INTERFERENCE RESISTANCE
Immune to sun and flare radiation, up to 750 W/m2 3 to optical axis
and common contaminants.
SELF-DIAGNOSTIC TEST
Fail-Safe operation ensured by performing all critical tests once per
second.
MODULE HOUSING MATERIAL
CF8M stainless steel (castable 316 equivalent).
CONDUIT ENTRY OPTIONS
Two entries, 3/4 inch NPT or 25 mm.
HART COMMUNICATION PORT
Intrinsically safe port on receiver to connect HART devices.
OPTICS PROTECTION
Stainless steel brow provides a degree of protection against
windblown dirt and rain. Heated optics mitigate against ice and dew
formation. Heater can be turned off for indoor applications or reduced
power.
WIRING
Field wiring screw terminals are UL/CSA rated for up to 14 AWG
wires, and are DIN/VDE rated for 2.5 mm wire. Screw terminal
required torque range is 3.54.4 in.-lbs. (0.4-0.5 Nm). Transmitter
requires power only. Receiver can be wired using 3 or 4 wires.
CERTIFICATION
CSA:Class I, Div. 1, Groups C & D (T4).
Class I, Div. 2, Groups A, B, C & D (T4).
DEMKO:EEx d e ib IIC, T5.
ATEX:135898X
EN 50014: 1997 E, A1 & A2.
EN 50018: 2000 E.
EN 50019: 2000 E.
EN 50020: 2002 E.
On-board HART port:
Rosemount Model 275 HARTcommunicator: EEx ia IIC T6.
Rosemount Model 375 HARTcommunicator: EEx ia IIC T4.
Maximum separation distance between receiver and communicator is
610 meters.
Specifications
POST MOUNT
17
(43)
15
(38)
13.4
(34)
6.5
(16.5)
16.5
(42)
13
(33)
OPTIONAL
SUNSHADE
MOUNTING
POST
B2251
FLEXIBLE CABLE
Installation
6. Installation
6.1 Identification of vapour(s)to be detected
It is necessary to identify the flammable vapor(s) of interest at the job
site in order to determine the proper calibration gas setting for the
AutroPath HC600. In addition, the physical and fire hazard properties
of the vapor, such as vapor density and flashpoint should be identified
and used to assist in selecting the optimum detector mounting
locations within the area. Qualified personnel only must install the
detector, following local electrical equipment installation practices.
Installation
Installation
Installation
U-BOLT (2)
OPTIONAL
SUNSHADE
U-BOLT (2)
MOUNTING PLATE
OPECL
MODULE
MODULE
BRACKET
PAN-TILT PLATE
A2245
A2244
Installation
5.25"
(13.3 CM)
12"
(30.5 CM)
A2246
Installation
Installation
Installation
Figure 6 shows the wiring terminal strip located inside the detectors
integral junction box. Figure 7 shows the wiring terminal configuration
for the HC600 receiver. Figure 8 shows the wiring terminal
configuration for the HC600 transmitter. (The transmitter requires only
operating power.) Figures 9 through 12 show the 4 to 20 mA output of
the HC600 receiver in various wiring schemes. Figure 13 shows the
HC600 wired to a model R8471J controller.
NOTE
The HC600 housing must be electrically connected to earth ground. A
dedicated earth ground lug is provided for this purpose.
NOTE
For proper HART communication, it is required that an analog signal
loop resistance of 250 to 500 ohms be present at the receiver analog
output terminals. See figure 14 for benchtop test wiring.
A2084
24V DC
24V DC
+24V DC
+24V DC
CALIBRATE
24V DC
+24V DC
+ 4-20 MA
4-20 MA
RS-485 B
RS-485 A
10
10
11
11
12
12
7
8
NO USER CONNECTION
NO USER CONNECTION
13
A2196
13
A2197
Installation
24 VDC
24 VDC
24 VDC
24 VDC
+24 VDC
+24 VDC
CALIBRATE
CALIBRATE
24 VDC
+24 VDC
+ 4-20 MA
24 VDC
+24 VDC
+ 4-20 MA
4-20 MA
4-20 MA
RS-485 B
RS-485 B
RS-485 A
RS-485 A
RELAY POWER
10
RELAY POWER
10
FAULT
11
4 to 20 MA
12
HIGH ALARM
13
11
12
HIGH ALARM
13
4 to 20 MA
NO USER CONNECTION
NO USER CONNECTION
LOW ALARM
FAULT
LOW ALARM
B2051
B2050
24 VDC
24 VDC
24 VDC
24 VDC
+24 VDC
+24 VDC
CALIBRATE
CALIBRATE
24 VDC
24 VDC
+24 VDC
+24 VDC
+ 4-20 MA
+ 4-20 MA
4-20 MA
4-20 MA
RS-485 B
RS-485 B
RS-485 A
RS-485 A
RELAY POWER
10
4 to 20 MA
24 VDC
+
RELAY POWER
10
4 to 20 MA
24 VDC
FAULT
11
LOW ALARM
12
HIGH ALARM
13
FAULT
11
LOW ALARM
12
HIGH ALARM
13
NO USER CONNECTION
NO USER CONNECTION
B2052
B2053
Installation
MODEL HC600
GAS DETECTOR
R8471J CONTROLLER
CURRENT OUTPUT
+
CHASSIS GROUND
POWER
18 TO 32
VDC
24 VDC
+24 VDC
POWER
+24 VDC
CALIBRATE
24 VDC
+24 VDC
+ 4-20 MA
4-20 MA
RS-485 B
RS-485 A
24 VDC
+24 VDC
+ 4-20 MA
4-20 MA
EXTERNAL RESET
HIGH ALARM
10
HIGH ALARM / OC
10
11
AUX. ALARM
11
12
AUX. ALARM / OC
12
13
LOW ALARM
13
LOW ALARM / OC
14
FAULT
15
FAULT / OC
16
24 VDC
24 VDC
24 VDC
SIGNAL
SENSOR
A2247
NO USER
CONNECTION
RELAY POWER
10
FAULT
11
LOW ALARM
12
HIGH ALARM
13
A2203
Start-up
7. Start-up
When the HC600 is installed and wired as described in the
Installation section, it is ready for commissioning. If the application
requires that specific changes be made to the factory settings, HART
communication will be required.
NOTE
Ensure that alarm devices are bypassed during commissioning.
7.1 Alignment
7.1.1 Overview
The HC600 modules must be properly aligned before normal
operation will be attained. There are two alignment procedure options:
1.
2.
NOTE
Basic alignment must be successfully completed before attempting
fine alignment.
2.
3.
Calibration magnet.
Start-up
4.
2.
Ensure that the system modules are installed with their windows
at approximately the same height above grade. Each module
should be roughly aligned to directly face the window surface of
the other module.
3.
4.
HORIZONTAL ADJUSTMENT
BOLTS WITH LOCKING NUTS (2)
*TORQUE TO 20 FT-LBS
A2302
Loosen the locking nuts on the four adjustment bolts on the pantilt mounting plate assembly so that the bolts can be freely
tightened or loosened for alignment purposes.
6.
7.
Loosen the weather brow assembly and slide it toward the rear of
the transmitter module.
8.
Start-up
Start-up
A2303
Start-up
7.1.3.2 Procedure
After completion of the basic alignment procedure, perform the fine
alignment procedure as follows:
1.
2.
3.
From the Root menu, select the Status menu (selection #2).
4.
5.
Active
Reference
Ratio
Gas Gain
Absorption
XXX
XXX
XXX
X
XXX
6.
7.
NOTE
Do not attempt to tighten any threaded adjuster bolt if the opposing
adjuster bolt is tightened hard against the mounting plate hardware. It
Installation, operation and commissioning handbook, AutroPath HC600 116-P-HC600/IE 2006-12-14,
Autronica Fire and Security AS
Page 29
Start-up
Start-up
7.2 Calibration
Start-up
Maintenance
8. Maintenance
8.1 Routine inspection
The AutroPath HC600 detector should be inspected periodically to
ensure that external obstructions such as plastic bags, mud, snow, or
other materials do not block the path and thereby impair the
performance of the device.
Troubleshooting
9. Troubleshooting
A Fault status is indicated by a yellow LED and also by the 4 to 20 mA
output. Refer to Table 4 for assistance in correcting malfunctions with
the AutroPath HC600 detector.
Fault condition
Low 24 volts
Dirty optics
Calibration fault
Negative signal
output
Calibration line
active at start-up
EE error
Other faults
Corrective action
24V DC operating voltage is out of range. Verify
proper wiring to the detector and correct voltage
output from the power source. Power supply
faults are self-clearing when the condition is
corrected. If the fault does not clear, consult the
factory.
Perform cleaning procedure, then recalibrate as
required. (Refer to Maintenance for details.)
If the calibration process is allowed to time-out,
the fault is set and can only be reset with a
successful calibration.
This fault is indicated when the signal output
drops below 0.5 LELM. Normally detection
capability is not compromised in this condition.
The device was probably zero calibrated with
background gas present. If the condition persists,
purge with clean air and repeat the zero
calibration
The only way to clear this fault is to correct the
wiring and reapply power. Be sure that the
calibration line is not shorted and that the
calibration switch is open. If the fault does not
clear, consult the factory.
If power is interrupted while the unit is updating
its internal data logs, an EE Error may occur.
Cycling power will correct this fault.
Consult the factory.
Parts list
Description
AutroPath HC600 Exde 4 20 mA
Description
Telescope alignment tool improves overall
efficiency of HC600 alignment procedure.
Alignment tool consists of 32 mm riflescope
with 3-9x zoom magnifier that is factory
assembled with precision holder and reflective
mirror.
Description
Calibration magnet
Silicone-free grease
O-ring, 3.75 i.d., for wiring compartment cover
O-ring, 3.25 i.d., for front flange (internal)
Fax: +47 73 58 25 01
Web site: www.autronicafire.com
Process Menu
1) Gas Name
2) PV. Digital Value
3) PV. Analog Value
4) PV. Upper Range Value
1) Mfg.
2) Device Type (Model)
3) Final Assy Number
4) Device ID
5) Tag
6) Date
7) Descriptor
8) Message
RTC Menu
1) Seconds
2) Minutes
3) Hours
4) Date
5) Month
6) Day
7) Year
8) Write Protect
Coefficient Menu
Sensor Info Menu
1) Active
2) Reference
3) Ratio
4) Gas Gain
5) Absorption
6) Span Factor
7) Sensor Temp
8) Coefficient Menu
1) Coefficient A
2) Coefficient B
3) Coefficient C
4) Coefficient D
5) Coefficient E
History Menu
1) Running Hours
2) Max Temp
3) Min Temp
4) Cal Log
5) Event Log
1) PV.Digital Units
2) Blocked Optics Timer
3) Heater Control
4) Distance
5) AZT Level
6) AZT Zero Drift Limit
7) AZT Con Suppress
8) Assembly Number
Setup Menu
Protocol Menu
1) Protocol Menu
2) Poll Address
3) Baud Rate Menu
4) Parity Menu
1) 1200
2) 2400
3) 4800
4) 9600
5) 19.2K
Parity Menu
Calibration Menu
1) Gas Type
2) Cal Date
3) User Span Cal Delta
3) Zero Calibration Method
Debug Menu
1) Self Test
2) Response Test
3) Reset
4) Loop Test
5) Debug Menu
6) Alignment Menu
1) Modbus
2) ASCII
Alignment Menu
1) Quad X
2) Quad Y
3) Reference
4) Enable Alignment
5) Disable Alignment
1) Special
2) Methane
3) Ethane
4) Propane
5) Ethylene
6) Propylene
7) Butane
8) Spare 6
9) Spare 7
10) Spare 8
Range
Menu
1) URV
2) LRV
3) USL
4) LSL
1) None
2) Even
3) Odd
Alarm Menu
1) High Alarm Level
2) High Alarm Latch
3) Low Alarm Level
4) Low Alarm Latch
RTC Menu
1) RTC Menu
Status Menu
1) General Info Menu
2) Device Info Menu
3) Sensor Info Menu
4) Fault Status Menu
5) History Menu
RTC Menu
1) Seconds
2) Minutes
3) Hours
4) Date
5) Month
6) Day
7) Year
8) Write Project
After setting the time correctly, save and send the data to the Rx
module.
12.5.2 Setting the low and high gas-alarm thresholds and latch/non-latch
function
Select the desired alarm level and latch function, and enter the
desired levels and/or latch/non-latch status. When the desired status
is displayed, save and send the data to the RX module:
OPGD RX Root Menu
1) Process Menu
2) Status Menu
3) Setup Menu
4) Calibration Menu
5) Test menu
Setup Menu
1) OPGD Option Menu
2) HART Output Menu
3) Com 485 Menu
4) Config Flt Output Menu
5) Gas Type Menu
6) Range Menu
7) Alarm Menu
8) D/A Trim Menu
9) RTC Menu
Alarm Menu
1) High Alarm Level
2) High Alarm Latch
3) Low Alarm Level
4) Low Alarm Latch
Diag/Test Menu
1) Self test
2) Response Test
3) Reset
4) Loop Test
5) Debug Menu
6) Alignment Menu
Alignment Menu
1) Quad X
2) Quad Y
3) Reference
4) Enable Alignment
5) Disable Alignment
Calibration Menu
1)Gas Type
2) Cal Date
3) User Span Cal Delta
4) Zero Calibration Method
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Readers comments
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Autronica Fire and Security AS is an international company, based in Trondheim, Norway, and
has a world-wide sales and service network. For more than 40 years Autronicas monitoring systems
have been saving lives and preventing catastrophes on land and at sea. Autronica Fire and
Securitys most important business area is fire detection and security. Autronica Fire and Security
stands for protecting life, environment and property.
Quality Assurance
Stringent control throughout Autronica Fire and Security assures the excellence of our products
and services. Our quality system conforms to the Quality System Standard NS-EN ISO 9001, and
is valid for the following product and service ranges: marketing, sales, design, development,
manufacturing, installation and servicing of
In the interest of product improvement, Autronica Fire and Security reserves the right to alter
specifications according to current rules and regulations.