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Article history:
Received 10 September 2015
Received in revised form
14 March 2016
Accepted 17 March 2016
Available online 8 April 2016
A reduction in greenhouse gas (GHG) emissions from productive activities can contribute to climate
change mitigation by diminishing the future impacts on natural and socioeconomic systems. Nitrous
oxide is one of the most important GHGs and agriculture represents its main anthropogenic source.
Using a standardized life cycle assessment (LCA) methodology, this study aims to identify and quantify
the GHG emissions associated with the different stages of wheat production using local information to
develop localized climate change mitigation strategies in one of the most intensive agricultural areas in
the world. A set of mitigation scenarios created based on inputs and information obtained directly from
producer's associations and farmers were evaluated. These scenarios range from the traditional approaches to the more innovative strategies currently being applied. They are considered to maintain the
same yields considering changes mainly in fertilization, tillage and machinery efciency. We found that
the main source of GHGs in wheat production in the Yaqui Valley is fertilizing, with an average of 83% of
the life cycle emissions in all the production scenarios proposed. The second contributing activity is
tillage, accounting for 13% of Global Warming Potential (GWP) in conventional systems and 1% with no
tillage strategies. Results show that the manufacture of fertilizers accounted for 42% of the fertilizing
emissions and 35% of the total life cycle emissions of wheat. In addition, by using more efcient tractors
that decreased diesel inputs, emissions from conventional tillage can be reduced by 33% and emissions
from no tillage can be reduced by 24%. The application of the LCA methodology allowed providing a more
detailed quantication of the GHG and environmental impacts of different wheat production processes.
Compared to other studies, the mitigation strategies developed from this work have a better chance of
being adopted by producers because there were developed based on the actual practices proposed by the
farmers and consider existing approaches currently being promoted by producer's associations for cost
reduction purposes. In this sense, the results of this LCA suggest that implementation of innovation
strategies in fertilizing, tillage, and machinery efciency can both reduce costs and mitigate GHG
emissions in intensive wheat production systems all over the world.
2016 Elsevier Ltd. All rights reserved.
Keywords:
Life cycle assessment (LCA)
Carbon footprint
Greenhouse gas emissions
Tillage strategies
Nitrogen fertilization
Intensive wheat production
1. Introduction
Anthropogenic greenhouse gases (GHGs) are considered to be
the main contributor in the increase of radiative forcing (RF)1 over
* Corresponding author.
E-mail address: agustin.robles@itson.edu.mx (A. Robles-Mora).
1
Radiative forcing is the change in energy ux caused by a driver and is calculated at the tropopause or at the top of the atmosphere in watts per square meter
(W m2) (IPCC, 2013).
http://dx.doi.org/10.1016/j.jclepro.2016.03.128
0959-6526/ 2016 Elsevier Ltd. All rights reserved.
2
The Green Revolution refers to the period of dramatic increase in wheat and
rice production in Asia in the 1960s with the introduction of high-yielding semidwarf varieties of these crops and the use of nitrogen fertilizers, irrigation and
pesticides (Fischer et al., 2014; Matson, 2012).
523
524
The case study of Alhajj Ali et al. (2015) in Italy used fertilization
strategies that are considerably lower in comparison with most
regions in the world (0, 30, 60 and 90 kg N ha1). This is believed to
be a result of the temperate climate that allows producers in that
region to obtain higher yields with much lower inputs. Both of
these studies provide a new perspective on how to optimize wheat
production to minimize GHGs. However, their results can't be
extrapolated to other regions because of the remarkable differences
in climate conditions and production characteristics.
Currently, there are no preexisting studies on the design of
localized GHG mitigation strategies for intensive agriculture in
Mexico using a LCA approach. The central goal of this work is to
apply the LCA methodology to identify and quantify the GHG
emissions associated to the different stages of the intensive wheat
production practices in northwest Mexico. To achieve this, this
study evaluated the GWP of different mitigation scenarios that
were created based on inputs and information obtained directly
from wheat producer's associations and farmers. These scenarios
ranged from the traditional to the more innovative strategies
currently being applied in the largest wheat producing irrigation
district in Mexico (the Yaqui Valley). The scenarios that were
created considered changes in fertilization, tillage strategies and
machinery efciency combined to maintain the same crop yields.
This approach allowed researchers to identify the main processes
contributing to agriculture's GHG emissions and to present viable
alternatives that can be adopted by farmers. The results of this
analysis will be a useful resource in the design of adequate and
specic mitigation strategies for local wheat producers and other
regions with similar climate and wheat production characteristics
in the world.
2. Methods
2.1. Study region
The Yaqui Valley is one of the largest irrigation districts in
Mexico. Located in the southern region of the state of Sonora, it is
an irrigated valley inside the Yaqui River Basin (Fig. 1). Known as
the birthplace of the Green Revolution, the Yaqui Valley has been
the focus of agricultural studies since the 1950s. This region is
representative of the global wheat mega-environment 1 (WME1),
as established by the International Maize and Wheat Improvement
Center (CIMMYT). The WME1 occupies approximately 34 Million
hectares in the developing world and is considered the most
important WME for food security reasons (Fischer et al., 2014). Each
year, in the Yaqui Valley around 160,000 ha of wheat are harvested,
representing the main economic activity in the region. Wheat
production in this area is one of the most intensive agricultural
activities in the world. The yields have increased dramatically since
1950 from 1.4 to 7.2 tons per hectare in the 2011e2012 cycle
(Fischer et al., 2014). This increase in production comes mostly from
the increased fertilization rates (an average of 250 kg of N ha1 for
the 2011e2012 cycle) and where more than 50% of the nitrogen is
applied before sowing, causing high volatilization rates (Matson,
2012).
2.2. Goal and scope
Following the ISO 14040 (ISO, 2006) guidelines, a life cycle
assessment (LCA) was conducted for different wheat production
strategies in the Yaqui Valley. The goal of the LCA was to determine
the GWP for different wheat production strategies, ranging from
conventional to the more innovative methods employed in the
Yaqui Valley. Eight different scenarios were created using information from the local producers (Table 1). The conventional
practices for the region are represented in the rst scenario (Scenario 1). The rest of the scenarios proposed represent a certain level
of innovation according to what the producers themselves
considered to be a realistic possibility to change their practices.
These innovative strategies were based primarily on the reduction
of costs and their potential to mitigate GHGs. By analyzing the
proposed scenarios, this study aims to create a decision-making
framework that provides producers and policymakers with accurate local information for the design of adequate mitigation strategies for the Yaqui Valley. The producers will also be able to select
from the strategies proposed according to the adequacy of how
they are able to implement them or invest to follow them.
2.2.1. Functional unit
The functional unit of the study is 1 ha of wheat with an average
yield of 6.5 ton ha1 for all the scenarios analyzed. The GWP per ton
of wheat was also calculated to enable comparisons with other
studies.
2.2.2. System boundaries
The diagram in Fig. 2 shows the system boundaries using a
cradle-to-farm gate scope. The processes included in the analysis
comprise the extraction, processing, manufacturing and transport
of materials (seeds, fertilizers, pesticides, energy and water) and
infrastructure (tractors, agricultural implements and infrastructure) and all the eld activities involved in the production and
harvest of wheat (tillage, fertilization, sowing, mechanical and
chemical protection, irrigation and harvesting).
2.2.3. Data sources and quality
Input and eld production information was obtained from the
data for the production and the reduction cost strategies proposed
by the Association of Producer Organizations of Southern Sonora
(AOASS) for the 2013e2014 cycle (AOASS, 2014). Currently around
1440 producers are afliated to AOASS representing 136,000 ha in
southern Sonora and approximately 479,500 tons of wheat each
year. The inputs and yields for this cycle are representative of the
past ve cycles in the Yaqui Valley (average 6.45 ton ha1 from
2008 to 2013). Data for pre-farm activities and processes were
obtained from Ecoinvent 3 database (Weidema et al., 2013), modied to represent local production activities where possible.
2.3. Life cycle inventory
The main focus of the analysis is on the discretization of the
GWP of the different agricultural activities and the changes simulated for the eight production scenarios presented in Table 1.
2.3.1. Tillage systems and fuel consumption
The soil preparation scenarios analyzed were a traditional and a
no tillage system. The traditional tillage system comprises a series
of soil preparation activities that can vary between producers and
cycles. Table 2 (section a) shows the activities included in conventional tillage strategies and the number of times each activity is
carried out per cycle. For example, in a conventional tillage, harrowing is conducted up to three times per cycle: the rst time right
after the previous harvesting season, the second right after the
rainy season (summer) to avoid soil compaction, and a nal harrow
to incorporate the fertilizer applied (typically before sowing using a
broadcaster). It also includes a single plowing to loosen soil and for
weed control, rolling to even the surface and the creation of furrows in the eld. Additional to these activities, two cultivating labors to help control weeds are also considered in the conventional
tillage strategy. In contrast, the no tillage system considers only an
525
Fig. 1. Yaqui Valley Irrigation District located in north western Mexico, an area of 232,500 ha that currently devotes an average of 160,000 ha for wheat production.
Table 1
Wheat production scenarios analyzed for the Yaqui Valley. Scenario 1 represents the
conventional production practices and Scenario 8 the most innovative practices
proposed by producers.
Scenario
Fertilizationa
Tillageb
1
2
3
4
5
6
7
8
High fertilization
High fertilization
High fertilization
High fertilization
Low fertilization
Low fertilization
Low fertilization
Low fertilization
Conventional
Conventional
No tillage
No tillage
Conventional
Conventional
No tillage
No tillage
a
b
c
Machineryc
tillage
tillage
tillage
tillage
for each process (ha h1), the tractor's consumption rate (lt h1)
and the fuel density (kg lt1). The total consumption TC (kg ha1)
for each labor was obtained by multiplying the FCR by the number
of times each activity is performed in each process. Emissions from
fuel combustion were estimated using emission factors from the
combustion of diesel by agricultural machinery from literature
(IPCC, 2006; Weidema et al., 2013). Using the total consumption
and the combustion emissions estimated, the standard global
processes of agricultural operations from Ecoinvent 3 were modied
to reect the agricultural operations in the Yaqui Valley.
2.3.2. Fertilization
Wheat production in the Yaqui Valley is well known for the high
application rates of inorganic fertilizers. Urea (CO(NH2)2), monoammonium phosphate ((NH4)H2PO4) and ammonia (NH3) are the
main fertilizers applied in the valley. More than 50% of the nitrogen
is applied before sowing and the rest is applied along with the irrigations as shown in Table 3. Two fertilizing strategies were
considered, a conventional fertilization (High Fertilization e HF)
and an innovation strategy with lower nitrogen input (Low Fertilization e LF). The amounts of inorganic fertilizer applied at each
stage as well as the nitrogen content on each strategy (Table 3)
were obtained from the data for the 2013e2014 production cycle
information and the cost reduction strategies proposed by AOASS
(AOASS, 2014). The fertilization strategy considered in this study is
high (296.6 kg N ha1) when compared to fertilization rates in
other regions in the world that range from 90 to 240 kg N ha1
(Alhajj Ali et al., 2015; Brentrup et al., 2004a; Charles et al., 2006;
Fallahpour et al., 2012; Goglio et al., 2012; Srensen et al., 2014;
Wang et al., 2015). The amounts considered here are an average
of the nitrogen based fertilizers applied by the producers in the
Yaqui Valley (AOASS, 2014; Fischer et al., 2014). The innovation
526
Fig. 2. System boundaries for the LCA including wheat production processes, inputs, output.
Table 2
Fuel consumption for each labor activity in the wheat production system for an old generation tractor (OGT), a new generation tractor (NGT).
Field operations
Conventional tillage
No. of
times
a) Soil Preparation
Harrowing
Plowing
Rolling
Furrowing
Cultivating
Terrestrial chemical
protection
b) Other Activities
Fertilizing
Sowing
Furrow covering
Construction of
irrigation canals
Ridge removal
Terrestrial chemical
protection
Combine harvesting
Total
a
b
No tillage
OGT
a
FCR (kg ha
NGT
1
1
TC (kg ha
1
FCR (kg ha
TC (kg ha
1
No. of
times
OGT
a
NGT
1
FCR (kg ha
3
1
1
1
2
0
16.7
35.8
8.4
8.4
8.4
5
50.1
35.8
8.4
8.4
16.8
0
8.7
18.4
4.3
4.3
4.3
2.6
26.1
18.4
4.3
4.3
8.6
0
0
0
0
0
0
1
16.7
35.8
8.4
8.4
8.4
5
1
1
1
1
8.4
8.4
8.4
4.2
8.4
8.4
8.4
4.2
4.3
4.3
4.3
2.2
4.3
4.3
4.3
2.2
1
1
1
1
8.4
8.4
8.4
4.2
1
1
4.2
5
4.2
5
2.2
2.6
2.2
2.6
1
1
14.4
14.4
172.5
14.4
14.4
96
1
TC (kg ha
0
0
0
0
0
5
8.7
18.4
4.3
4.3
4.3
2.6
0
0
0
0
0
2.6
8.4
8.4
8.4
4.2
4.3
4.3
4.3
2.2
4.3
4.3
4.3
2.2
4.2
5
4.2
5
2.2
2.6
2.2
2.6
14.4
14.4
58
14.4
14.4
36.9
Table 3
Fertilizer application rates per hectare in the different production stages of wheat in the Yaqui Valley for a conventional (HF) and an innovative (LF) fertilization strategies.
Stage
Pre-sowing
Pre-sowing
1st Irrigation
2nd Irrigation
Total
Product
Conventional (HF)
Innovation (LF)
kg ha1
[N]
kg N ha1
kg ha1
[N]
kg N ha1
100
300
100
80
11%
46%
82%
82%
11
138
82
65.6
296.6
100
200
80
40
11%
46%
82%
82%
11
92
65.6
32.8
201.4
strategy proposes lower nitrogen rates (201.4 kg N ha1) maintaining the same yields, which has been deemed feasible by prior
s-Jime
nez et al., 2011; Fischer et al., 2014; Ortizresearch (Corte
Monasterio and Raun, 2007). Information for fertilizer production
was assessed using the Ecoinvent 3 database. Table 3 summarizes
the different fertilizer application rates used in this study for the
different processes in the production of wheat in the Yaqui Valley.
527
3. Results
3.1. Life cycle impact assessment (GWP)
The GWP in kg CO2 eq (carbon dioxide equivalents) per hectare
of wheat for the main contributing stages and for the eight scenarios evaluated was obtained using the characterization factors
Consultants,
from the method IPCC, 2013 100a in SimaPro 8 (PRE
2014). To obtain the GWP of the wheat production process, all the
air emissions listed in the inventory are multiplied with the characterization factors of the direct GWP values in a timeframe of 100
years for climate-active chemicals on the basis of IPCC 2007 Fifth
Assessment Report.
Fig. 3. GWP per hectare for the tillage strategies analyzed with different tractors.
CT[OGT]: conventional tillage with an old generation tractor; CT[NGT]: conventional tillage with a new generation tractor; NT[OGT]: no tillage with an old generation tractor and NT[NGT]: no tillage with new generation tractor.
Table 4
Chemical protection products used for the LCA for 1 ha of wheat in the Yaqui Valley.
Insecticide
Herbicide
Herbicide
Fungicide
Herbicide
Product
Active ingredient
Applied product
Dimetoato 400 CE
Topik 240 EC
Situi
Folicur 250 EW
Faena
Dimethoate
Clodinafop-propargyl cloquintocet-mexyl
Metsulfuron methyl thifensulfuron methyl
Tebuconazole
Glyphosate
2 lt ha1
1 lt ha1
0.03 kg ha1
1 lt ha1
3 lt ha1
528
Fig. 4. Contribution of GWP from each activity to the fertilization stage in both
fertilizing strategies.
(201.4 kg N ha1) the amount descends to 2.82 ton CO2 eq ha1. This
reects in a reduction of 27% of the fertilization stage emissions.
The main contribution to the fertilizing stage comes from soil
emissions (1.91 0.32 ton CO2 eq ha1) accounting for 57% of the
stage GHG emissions. However, emissions from the production of
the fertilizers alone (1.4 0.23 ton CO2 eq ha1) represent 42% of
the stage GWP. Although fertilizers are not produced in the Yaqui
Valley, high amounts of energy are required for their
manufacturing, coming mainly from natural gas usage. These
emissions contribute considerably to the life cycle of every hectare
of wheat produced.
3.1.3. Production scenarios
The overall results of the life cycle assessment in terms of the
GWP per hectare and per ton of wheat for each scenario analyzed
are presented in Tables 5 and 6. As expected, the conventional
scenario (1) has the highest GWP of all. The most innovative scenario of wheat production is scenario 8 and considers lower
fertilization rates, a no tillage system and the use of new generation
tractors in all agricultural activities. The implementation of these
strategies (scenario 8) can reduce the GWP of wheat by 36%
compared to the scenario 1.
The LCA results (Fig. 5 and Table 5) indicate that the main production activity contributing to wheat's GWP is fertilizing with an
average across all scenarios of 83% (3.35 0.55 ton CO2 eq ha1) of
emissions, coming mainly from soil emissions and fertilizer production. Soil preparation activities contribute an average of 13%
(0.56 0.13 ton CO2 eq ha1) for the total GWP when using conventional tillage systems and only 1% (0.034 0.005 ton CO2 eq
Scenario
1 ton
1
2
3
4
5
6
7
8
4997.8
4708.8
4316.2
4236.6
3960.9
3672.0
3279.3
3199.8
768.9
724.4
664.0
651.8
609.4
564.9
504.5
492.3
HF CT OGT
HF CT NGT
HF NT OGT
HF NT NGT
LF CT OGT
LF CT NGT
LF NT OGT
LF NT NGT
Table 5
Results of the GWP of each production stage for the eight scenarios analyzed. GWP is in kg CO2 eq per hectare of wheat. Soil preparation stage includes cultivating activities;
chemical protection includes both terrestrial an aerial application.
Scenario
Fertilizing
Sowing
1
2
3
4
5
6
7
8
667.46
448.96
38.36
29.21
667.46
448.96
38.36
29.21
3873.75
3858.40
3873.75
3858.40
2836.91
2821.56
2836.91
2821.56
250.41
219.70
197.93
167.22
250.41
219.70
197.93
167.22
(13.4%)
(9.5%)
(0.9%)
(0.7%)
(16.9%)
(12.2%)
(1.2%)
(0.9%)
(77.5%)
(81.9%)
(89.8%)
(91.1%)
(71.6%)
(76.8%)
(86.5%)
(88.2%)
(5.0%)
(4.7%)
(4.6%)
(4.0%)
(6.3%)
(6.0%)
(6.0%)
(5.2%)
Chemical protection
Harvesting
32.81
25.20
32.81
25.20
32.81
25.20
32.81
25.20
38.80
29.66
38.80
29.66
38.80
29.66
38.80
29.66
134.51
126.90
134.51
126.90
134.51
126.90
134.51
126.90
(0.7%)
(0.5%)
(0.8%)
(0.6%)
(0.8%)
(0.7%)
(1.0%)
(0.8%)
(0.8%)
(0.6%)
(0.9%)
(0.7%)
(1.0%)
(0.8%)
(1.2%)
(0.9%)
(2.7%)
(2.7%)
(3.1%)
(3.0%)
(3.4%)
(3.5%)
(4.1%)
(4.0%)
529
Fig. 5. a) Results for the GWP of each scenario proposed expressed as GWP in kg of CO2 eq; b) Percentage of contribution from each production stage to the GWP of the eight
scenarios.
530
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