DESIGN OF COUPLING

Equipment 1
Given:

N 1=700 rpm

HP = 105
D bi=10

D bo=15

S u=118 ksi
F s=4

N biN bo=4 bolts

Material: C1144 OQT1000

T e1=

63000 ( HP ) 63000 ( 105 )

=
N
700

T e1=9450 lb ..

Torque on Bolt ( T b
T b=F bo

( D2 ) ( N
bo

9450=F bo

(D )
bi

bo

Dbi

( )

) + F bi 2 ( N bi ) ; Fbi=F bo D
bo

( 152 ) ( 4 ) +F ( 102 ) ( 4 )
bi

F
10 10
( 4)
[ bo
]
15
2
15
9450=F bo
( 4 ) +
2

( )( )
( )

Fbo =218.0769231lb.
Fbi =F bo

Dbi
10
=( 218.0769231 ) 218.0769231
D bo
15

( )

Fbi =145.3846154 lb .

( )

S y =92ksi

Ss =

0.6 ( S y ) 0.6 ( 9200 )

=
Fs
4

S s =13800 psi

Sc=

S y 92000
=
Fs
4

S c =23000

Diameter of Outer Bolt ( Dbo

Dbo=

4 ( Fbo )
4 (218.0769231)
=
( S s)
(13800)

D bo=0.1418470707.

Diameter of Inner Bolt ( Dbi

D bi=

4( F bi )
4 (145.3846154)
=
(S s )
(13800)

D bi=0.1158176483.

Thickness of Outer Flange ( T fo

S
218.0769231
Dbo ( c )=
0.1418470707 ( 23000 )
F
T fo = bo

T fo =0.0668438573.

Thickness of Inner Flange ( T fi

S
145.3846154
D bi ( c)=
0.1158176483 ( 23000 )
F bi
T fi =
T fi =0.05457778091.

DESIGN OF RECTANGULAR KEY

Given: N = 600
S c =23000

D = 4.9375

S s =13800

t = .875

Prime Mover:
T pm =

63000 ( HP ) 63000 ( 625 )

=
=65625 lb ..
N
600

F pm=

2(65625)
=26582.27848 lb.
4.9375

Lspm =

(26582.27848)
=1.541001651.
1.25(13800)

Lcpm=

2(26582.27848)
=2.64270713.
.875(23000)

Equipment 1:
T E 1=

63000 ( HP ) 63000 ( 105 )

=
=11025 lb..
N
600

F E 1=

2(11025)
=4465.822785 lb.
4.9375

LsE 1=

( 4465.822785)
=0.2588882774 .
1.25(13800)

LcE1=

2( 4465.822785)
=0.4438084755.
.875(23000)

Equipment 2:
T E 2=

63000 ( HP ) 63000 ( 115 )

=
=12075 lb..
N
600

F E 2=

2(12075)
=4891.139241lb .
4.9375

b = 1.25

LsE 2=

(4891.1392415)
=0.2835443038.
1.25(13800)

LcE2=

2 ( 4891.139241 )
=0.4860759494.
.875 ( 23000 )

Equipment 3:
T E 3=

63000 ( HP ) 63000 ( 125 )

=
=13125lb ..
N
600

F E 3=

2(13125)
=5316.455696lb .
4.9375

LsE 3=

(5316.455696)
=0.3082003302.
1.25(13800)

LcE3 =

2 ( 5316.455696 )
=0.5283434232.
.875 ( 23000 )

Equipment 4:
T E4=

63000 ( HP ) 63000 ( 135 )

=
=14175 lb..
N
600

FE4=

2(14175)
=5741.772152 lb.
4.9375

LsE 4 =

(5741.772152)
=0.3328563566.
1.25(13800)

LcE 4=

2 ( 5741.772152 )
=0.5706108971.
.875 ( 23000 )

Equipment 5:
T E 5=

63000 ( HP ) 63000 ( 145 )

=
=15225lb ..
N
600

F E 5=

2(15225)
=6167.088608lb .
4.9375

LsE 5=

(6167.088608)
=0.3575123831.
1.25(13800)

LcE5 =

2 ( 6167.088608 )
=0.612878371.
.875 ( 23000 )

KEY
DIMENSION
Prime Mover

WIDTH (in.)
1

1
4

THICKNESS
(in.)

LENGTH (in.)

7
8

2.64270713

Equipment 1

1
4

7
8

0.4438084755

Equipment 2

1
4

7
8

0.4860759494

Equipment 3

1
4

7
8

0.5283434232

Equipment 4

1
4

7
8

0.5706108971

Equipment 5

1
4

7
8

0.612878371