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  • 4a Ram Changeover Analysis Part 1

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    Jose Ortega
    8 views2 pages
    The document is a quick changeover analysis that details 18 tasks involved in changing over a machine for a new tool or part. It lists each task, the time to complete it, and cumulative times. The total time for the current changeover process is 32 minutes. The analysis identifies the need for improvement ideas to reduce changeover times and has sections to track improved internal and external task times once changes are made.

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    smed

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    The document is a quick changeover analysis that details 18 tasks involved in changing over a machine for a new tool or part. It lists each task, the time to complete it, and cumulative times. The total time for the current changeover process is 32 minutes. The analysis identifies the need for improvement ideas to reduce changeover times and has sections to track improved internal and external task times once changes are made.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    8 views2 pages

    4a Ram Changeover Analysis Part 1

    Uploaded by

    Jose Ortega
    The document is a quick changeover analysis that details 18 tasks involved in changing over a machine for a new tool or part. It lists each task, the time to complete it, and cumulative times. The total time for the current changeover process is 32 minutes. The analysis identifies the need for improvement ideas to reduce changeover times and has sections to track improved internal and external task times once changes are made.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 2

    Quick Changeover Analysis

    Manually fill in green cells


    Automatically filled via formulas
    Task Time
    No

    Tasks / Operation

    Category (Before)

    Cumulative

    Element

    External

    Category (After)

    Internal

    Remove former tool/foam blocks/crash blocks

    0:00:50

    0:00:50

    0:00:50

    Remove top and bottom cutting plates

    0:03:34

    0:02:44

    0:02:44

    Transfer carrier to storage

    0:03:55

    0:00:21

    0:00:21

    Retrieve new carrier and hardware

    0:06:10

    0:02:15

    0:02:15

    Stage new hardware

    0:07:05

    0:00:55

    0:00:55

    Install lower section

    0:07:57

    0:00:52

    0:00:52

    Remove top crash blocks

    0:09:00

    0:01:03

    0:01:03

    Lower Press

    0:09:31

    0:00:31

    0:00:31

    Securing plates (front)

    0:14:05

    0:04:34

    0:04:34

    10 Walking to back of machine

    0:14:32

    0:00:27

    0:00:27

    11 Securing plates (back)

    0:20:49

    0:06:17

    0:06:17

    12 Walking to front of machine

    0:21:02

    0:00:13

    0:00:13

    13 Move tools to table

    0:21:31

    0:00:29

    0:00:29

    14 Remove carrier blocks/set crash blocks

    0:23:21

    0:01:50

    0:01:50

    15 Attach tool

    0:26:48

    0:03:27

    0:03:27

    16 Cut and place test paper

    0:28:04

    0:01:16

    0:01:16

    17 Adjust upstop

    0:30:41

    0:02:37

    0:02:37

    18 Final Checks/cleanup

    0:32:00

    0:01:19

    0:01:19

    Current Total

    Improvement Ideas

    0:00:00

    Gemba Academy LLC

    0:32:00

    External

    Improved Total

    Internal

    Quick Changeover Analysis

    Manually fill in green cells


    Automatically filled via formulas
    Task Time
    No

    Tasks / Operation

    Cumulative

    Category (Before)

    Element

    Current Total

    External

    Improvement Ideas

    Category (After)

    Internal

    0:00:00

    Gemba Academy LLC

    0:00:00

    External

    Improved Total

    Internal

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