Visser & Smit Hanab

Visser & Smit Hanab Installatie B.V.

Postbus 2104
1960 GC Heemskerk
Telefoon: 0251-257100
Telefax: 0251-248746
E-mail: heemskerk@vshanab.nl

DESIGN CALCULATIONS
Manuf. serial No. :
Equipment

: E510002
: C-11053-A/B/C/D

Client
Requisition no
Client Ref. No.
Client Doc. No.

: CHEVRON TRANSPORCYCLONE
: B13-0004-MEC-REQ-HSM-M4010-110001-001
: OGPA090245
:

Contents

Page

Description
3
Conclusion
Shell Vessel (C.S.)
P355 NH/NL1
Nozzle N3
Nozzle N6
Nozzle N7
Nozzle N8
Manhole M1
Nozzle K1A
Nozzle K1B
Nozzle K2A
Nozzle K2B
Combined openings shell vessel (CS)

1
1
2
4
6
8
10
12
14
16
18
20
22

Head Top vessel (CS), OD 970 x 35 maf, P355 NH/NL1

Nozzle N4B

27
30

Head Bottom vessel (CS), OD 970 x 35 maf, P355 NH/NL1

Nozzle N5

32
35

Shell Vessel (Duplex A928 Cl.I, UNS S31803), OD 323,9 x 12,7

Nozzle N1 (Duplex A928 Cl.I, UNS S31803), OD 168,3 x 10,97

37
39

Cone

41

Duplex 1.4462

47

WRC Calculations Nozzle loads

Trunnion Calculations
Lifting / Tailing Lug Vessel Acc. DIN 28086
Lifting Lug Duplex Calc. Acc. DIN 28086
Bracket Calculation

A333 Gr.6
P355 NH/NL1
Duplex 1.4462
P265 GH

93
94
95
96

Calc.No.:

E510002

Issue:

Issued by:

P.Berghuis

Date: 6/1/2010

Checked:

H. Honig

Date: 6/1/2010

Aproved:

M. Bart

Date: 6/1/2010

07/18/2016

07/18/2016

Visser Smit Hanab Installatie B.V.

Postbus 2104 1960 GC Heemskerk

Tel. 0251-257100 Fax. 0251-248746

Description:
This document describes the mechanical calculation of the vessel C-10053

General:
Design Software
Design Code
Design Pressure
Design Temperature
Corrosion Allowance

: CEA CODEX, version 2009

: EN 13445
:
135 Barg
:
-20 / +100 C
:
3.0 mm
Only for C.S.

Main dimensions

Shell Vessel (C.S.),

OD 970 x 35 mm
Head Top vessel (CS),
OD 970 x 35 mm MAF
Head Bottom vessel (CS),
OD 970 x 35 mm MAF
TL-TL, 2400 mm
Manhole 20"-900# RTJ
Process- and instr. nozzles:
2"-1500# RTJ
3"-900# RTJ
8"-900# RTJ
12"-900# RTJ
Shell Vessel (Duplex 1.4462),
OD 323,9 x 12,7
Process nozzles:
6"-900# RTJ
12"-900# RTJ
VISSER & SMIT HANAB B.V.
HEEM SKERK HOLLAND

NAMEPLATE FST

Conclusion:
The vessel, see drawing E510002-1002 rev.4,
satisfies for the stated design conditions according EN-13445.

07/18/2016

Page 1

Visser Smit Hanab Installatie B.V.

Postbus 2104 1960 GC Heemskerk

Tel. 0251-257100 Fax. 0251-248746

TRUNNIONS acc. DIN 28086

TWO POINT LIFT on
DEVICE NUMBER
PART
CALCULATED BY
POSITION
MATERIAL TRUNNIONS

45 Degrees (max. 45 degrees)

E51002
C-10053-A/B/C/D (TRUNNION)
PB
Upper part vessel (C.S.)
A333 Gr.6
Rm = 415 N/mm^2 Re20 = 240 N/mm^2

1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Impact weight of tankm

Safety Factor
a
Vertical force
Fv
Horizontal force
Fh
Number of trunnions n
Force per trunnion
Fe

23

Quotint Sb;all / Sb

24
25

Weld seam

26
27
28
29

Horizontal force
Vertical force
Section modulus
Sectional area weld

Fx
Fy
Ws
As

Fx = SINangle * Fe
Fy = COSangle *Fe

30

Bending stress

Sb

Sb = Fx * h/Ws

31

Tensile stress

St

St = Fy/As

15.6 N/mm^2

32
33
34

Shear stress

T = Fx / As

15.6 N/mm^2

Combined stress

Scom Scom = SQR((Sb+St)^2+t^2)

35

Allowable stress

Sall

36

Quotint Sb;all / Sb

Lifting trunnion
Length of trunnion
Ouside diameter
Wallthickness
Weld thickn.

d
du
s
a

Lifting trunnion
Torgue length
Bending moment
Sect. modulus
Bending stress
Tensile stress

2c
Mb
Wx
Sb
St

empty weight
Fv = m*a*9.8
Fh = m*a*9.8
Fe = (Fv^2+Fh^2)^0,5/n

150
114.3
13.5
8

2c = d
Mb = Fe*d
Sb = Mb / Wx
St = (Fe/2)/(s*b)

Combined stress
Scom Scom=Sb + St
Yield stress material Re
A 333 - 6
Allowable stress
Sall
Sy*2/3 or 0,44*St

Date : 07/18/2016

4900
2
96040
96040
2
67911

(must be > 1)

Sy*2/3 or St / 3
(must be > 1)

150
10186580.3
96711.9
105.3
22.0

kg
N
N
N

mm
mm
mm
mm

mm
Nmm
mm^3
N/mm^2
N/mm^2

127.3 N/mm^2
240.0
160.0 N/mm^2
1.26 OK

48020.0
48020.0
2763542.2
3073.7

N
N
mm^3
mm^2

2.6 N/mm^2

24.0 N/mm^2
138.3 N/mm^2
5.76 OK

Page : 93

Visser Smit Hanab Installatie B.V.

Postbus 2104 1960 GC Heemskerk

Tel. 0251-257100 Fax. 0251-248746

LIFTING LUGS acc. DIN 28086

LIFTING / TAILING
POINT LIFT on
DEVICE NUMBER
PART
CALCULATED BY
POSITION
MATERIAL LUGS

45 Degrees (max. 45 degrees)

E51002
C-10053-A/B/C/D (TAILING LUG)
PB
Upper part vessel (C.S.)
P355 NH/NL1 (+20 degr.C)
Rm = 490 N/mm^2 Re20 = 345 N/mm^2

1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Impact weight of tankm

Safety Factor
a
Vertical force
Fv
Horizontal force
Fh
Number of lugs
n
Force per lug
Fe

24
25
26
27
28
29
30
31
32
33
34
35
36

Quotint Sb;all / Sb

37

Quotint Sb;all / Sb

Lifting lug
Width
Thickness
Hole diameter
Heigth
Weld thickn.

w
s
d
h
a

Lifting lug
Torgue length
Bending moment
Sect. modulus
Bending stress
Tensile stress

2c
Mb
W
Sb
St

empty weight
Fv = m*a*9.8
Fh = m*a*9.8
Fe = (Fv^2+Fh^2)^0,5/n

140
20
50
140
8

2c = (w+d)/2
Mb = Fe*2c/8
W = (s * b^2)/6
Sb = Mb / W
St = (Fe/2)/(s*b)

Combined stress
Scom Scom=Sb + St
Yield stress material Re
P355 NH/NL1
Allowable stress
Sall
Sy*2/3 or 0,44*St
(must be > 1)

Weld seam
Horizontal force
Vertical force
Section modulus
Sectional area weld
Bending stress
Tensile stress
Shear stress

Fx
Fy
Ws
As
Sb
St
T

Combined stress
Allowable stress

Scom Scom = SQR((Sb+St)^2+t^2)

Sall
Sy*2/3 or St / 3

Date : 07/18/2016

4967
2
97353
97353
2
68839

Fx = SINangle * Fe
Fy = COSangle *Fe

Sb = Fx * h/Ws
St = Fy/As
T = Fx / As

(must be > 1)

95
817464.4
6750.0
121.1
38.2

kg
N
N
N

mm
mm
mm
mm
mm

mm
Nmm
mm^3
N/mm^2
N/mm^2

159.3 N/mm^2
345 N/mm^2
215.6 N/mm^2
1.35 OK

48676.6
48676.6
87383.5
2816.0
78.0
17.3
17.3

N
N
mm^3
mm^2
N/mm^2
N/mm^2
N/mm^2

96.8 N/mm^2
163.3 N/mm^2
1.69 OK

Page : 94

Visser Smit Hanab Installatie B.V.

Postbus 2104 1960 GC Heemskerk

Tel. 0251-257100 Fax. 0251-248746

LIFTING LUGS acc. DIN 28086

TWO POINT LIFT on
DEVICE NUMBER
PART
CALCULATED BY
POSITION
MATERIAL LUGS

45 Degrees (max. 45 degrees)

E51002
C-10053-A/B/C/D (LIFTING LUG)
PB
Top part vessel (stack)
Duplex 1.4462 (+20 degr.C)
Rm = 650 N/mm^2 Re20 = 450 N/mm^2

1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Impact weight of tankm

Safety Factor
a
Vertical force
Fv
Horizontal force
Fh
Number of lugs
n
Force per lug
Fe

24
25
26
27
28
29
30
31
32
33
34
35
36

Quotint Sb;all / Sb

37

Quotint Sb;all / Sb

Lifting lug
Width
Thickness
Hole diameter
Heigth
Weld thickn.

w
s
d
h
a

Lifting lug
Torgue length
Bending moment
Sect. modulus
Bending stress
Tensile stress

2c
Mb
W
Sb
St

empty weight
Fv = m*a*9.8
Fh = m*a*9.8
Fe = (Fv^2+Fh^2)^0,5/n

60
12
30
100
6

2c = (w+d)/2
Mb = Fe*2c/8
W = (s * b^2)/6
Sb = Mb / W
St = (Fe/2)/(s*b)

Combined stress
Scom Scom=Sb + St
Yield stress material Re
Super Duplex 32750 (1.4410)
Allowable stress
Sall
Sy*2/3 or 0,44*St
(must be > 1)

Weld seam
Horizontal force
Vertical force
Section modulus
Sectional area weld
Bending stress
Tensile stress
Shear stress

Fx
Fy
Ws
As
Sb
St
T

Combined stress
Allowable stress

Scom Scom = SQR((Sb+St)^2+t^2)

Sall
Sy*2/3 or St / 3

Date : 07/18/2016

560
2
10976
10976
2
7761

Fx = SINangle * Fe
Fy = COSangle *Fe

Sb = Fx * h/Ws
St = Fy/As
T = Fx / As

(must be > 1)

45.0
43656.8
450.0
97.0
21.6

kg
N
N
N

mm
mm
mm
mm
mm

mm
Nmm
mm^3
N/mm^2
N/mm^2

118.6 N/mm^2
450 N/mm^2
286.0 N/mm^2
2.41 OK

5488.0
5488.0
14736.0
1008.0
37.2
5.4
5.4

N
N
mm^3
mm^2
N/mm^2
N/mm^2
N/mm^2

43.0 N/mm^2
216.7 N/mm^2
5.03 OK

Page : 95

Visser Smit Hanab Installatie B.V.

Postbus 2104 1960 GC Heemskerk

Tel. 0251-257100 Fax. 0251-248746

BRACKETS acc. EN13445

FOUR POINT LIFT on 0 Degrees (vertical lift)
DEVICE NUMBER
PART
CALCULATED BY
POSITION
MATERIAL BRACKETS

1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18

E51002
C-10053-A/B/C/D (BRACKET)
PB
Upper part vessel (C.S.)
P265 GH (+20 degr.C)
Rm = 410 N/mm^2 Re20 = 265 N/mm^2

Impact weight of tankm

Impact weight water m
Impact weight sand m
Impact weight instr. m
Safety Factor
a
Vertical force
Fv
Horizontal force
Fh
Number of lugs
n
Force per bracket
Fe
Bracket
Width (Plate 1)
Height (Plate 1)
Width (Plate 2)
Height (Plate 2)
Width (Plate 3)
Height (Plate 3)
Length of bracket
Weld thickn.

Date : 07/18/2016

w1
h1
w2
h2
w3
h3
l
a

empty weight
full load with water
half load with sand
load of instrumentation
Fv = m*a*9.8
Fh = m*a*9.8/2
Fe = (Fv^2+Fh^2)^0,5/n

4900
1700
2253
300
2
179389
89695
4
50141

15
280
220
20
15
280
446
8

kg
kg
kg
kg
N
N
N

mm
mm
mm
mm
mm
mm
mm
mm

Page : 96

Visser Smit Hanab Installatie B.V.

Postbus 2104 1960 GC Heemskerk

19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58

Calculation of profile section module of support bracket

Cross section area Plate I:
A = w1*h1
Cross section area Plate II:
A = w2*h2
Cross section area Plate III:
A = w3*h3
Total cross section area A =

59
60
61
62
63
64
65
66
67
68
69
70
71

Quotint Sb;all / Sb

72

Quotint Sb;all / Sb

Tel. 0251-257100 Fax. 0251-248746

4200.0
4400.0
4200.0
12800.0

mm^2
mm^2
mm^2
mm^2

Calculation distance of center of gravity to underside of base Plate II

Distance ctr. of G z(I) x A(I)
= z(I) = 160
672000 mm
Distance ctr. of G z(II) x A(II)
= z(II) = 10
44000 mm
Distance ctr. of G z(III) x A(III) = z(III) = 160
672000 mm
Total z x A
1388000 mm
Distance center of G z(tot) = (z x A) / A totaal
Distance between z (plate) and Z(tot):
a(I) = z(tot) - z(I)=
a(II) = z(tot) - z(II) =
a(III) = z(tot) - z(III) =
Calculation moment of enertia of bracket
I = 1/12 x b x h + a x A
Ix (I) =
Ix (II) =
Ix (III) =
Ix total =
Largest metal distance e1 =

(see sketch)

Profile section module Wb total = Ix total / e1

Calculation bracket
Torgue length
Bending moment
Sect. modulus
Bending stress
Tensile stress

2c
Mb
W
Sb
St

2c = (w+d)/2
Mb = Fe*a
W = (s * b^2)/6
Sb = Mb / W
St = (Fe/2)/(s*b)

Combined stress
Scom Scom=Sb + St
Yield stress material Re
P265 GH
Allowable stress
Sall
Sy*2/3 or 0,44*St
(must be > 1)

Weld seam
Horizontal force
Vertical force
Section modulus
Sectional area weld
Bending stress
Tensile stress
Shear stress

Fx
Fy
Ws
As
Sb
St
T

Combined stress
Allowable stress

Scom Scom = SQR((Sb+St)^2+t^2)

Sall
Sy*2/3 or St / 3

Date : 07/18/2016

Fx = Fh/n
Fy = Fv/n

Sb = Fx * h/Ws
St = Fy/As
T = Fx / As

(must be > 1)

108.4 mm

51.6 mm
98.4 mm
51.6 mm

38606504
42782409
38606504
119995417

mm4
mm4
mm4
mm4
mm4

191.6 mm
626403 mm

140
22362774.4
626403.5
35.7
3.9

mm
Nmm
mm^3
N/mm^2
N/mm^2

39.6 N/mm^2
265 N/mm^2
176.7 N/mm^2
4.46 OK

22423.6
44847.3
510413.4
39808.0
0.9
1.1
0.6

N
N
mm^3
mm^2
N/mm^2
N/mm^2
N/mm^2

2.1 N/mm^2
136.7 N/mm^2
65.62 OK

Page : 96

Visser Smit Hanab Installatie B.V.

Postbus 2104 1960 GC Heemskerk

Tel. 0251-257100 Fax. 0251-248746

73
74
75
76

Conditions of applicability (EN 13445-3:2002 Iss.1, par. 16.10.3)

16.10.3 a Bracket type C (16.10-1)
en =
s - corr.all. - mat.def.
Deq =
OD - 2* en

77
78
79
80

(must be 0,001 ; 0,05)

Quotint en / Deq
16.10.3 b Support type C (16.10-1)
h1 =
g=

81
82
83

Quotint g / h1
(must be 0,2 ; 1)
16.10.3 d With reinforcing plate
e2 = 20 35
NOT OK

84

b3 = 350 < 1,5 * h1 = 1,5*300 = 450

85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112

31.2
907.6
0.034 OK
300.0 mm
185.0 mm
0.6 OK

--> without reinf.

OK
OK

b2 = 250 0,6 * b3 = 0,6 * 350 =210

16.10.3 e The bracket is connected to a cylindrical or a conical shellon cilindrical shell
16.10.3 f The local bracket force Fi acts parallel to the shell axis
16.10.4
Applied forces
Ma =
0
n=
4
Fv =
179389 N
16.10-1 Fv1 = Fv / n
44847 N
16.10-2 Fhi = Fh / n
22424 N
16.10.5 Load limits of the shell
Bracket type C (no renforcing plate)
16.10-3 = h1 / (Deq * ea)^0,5
1.783
16.10-4 k16 = 1 / (0,36 + 0,40 + 0,02 ^2)^0,5
0.938
16.10-5 1 = min {0,08 ; 0,30}
0.143
16.6.6
Bending Limit Stress
K2 = 1,25 * design condition
= 13,5 N/mm^2
m = my = * Deq / (2 * ea)
196.4 N/mm^2
f = 204,2 N/mm^2 (shell, calculation)
16.6.8 2 = m / (K2 * f)
0.77
16.6.7 K1 = (1 - 2^2)/((1/3+1*2)+((1/3+1*2)^2+(1-2^2)*1^2)^0,5)
0.46
16.6-6 b all = K1 * K2 * f
116.4 N/mm^2
16.10-9 a1 = 398
h = 0,5 * 300 = 150
a1,eq = a1 + Fhi * h / Fvi
473.0
16.10-10 Fi,max = b all * ea^2 * h1/ (k16 * a1,eq)
76604.0
min [1 ; 0,5 + g/h1]
1.12 --> 1

113 Fv1 Fi max

114
115

448 1,12*76604 = 85796

OK

116 Design of bracket satisfies

117 for the stated design conditions according EN-13445.

Date : 07/18/2016

Page : 96