UK Constructiondetails PDF

Corus Bausysteme
Construction details
Kalzip roof systems
Preface
Planning Guidance
Kalzip aluminium roofing systems are suitable for a wide variety of applications and not only offer a lengthy service life
but also excellent economic efficiency. Their compliance with the current requirements of construction physics relating
to fire/acoustic protection and the EnEV energy-saving directives is exemplary.
These construction recommendations are based on state-of-the-art technology. They are provided to the best of our
knowledge and based on our experience and studies. They do not refer to any specific application and cannot give rise
to any claims for compensation.
We reserve the right to make any changes to the construction or product range which seem technically sensible in view
of our high demands for quality and progress.
The vendor accepts no liability for the advice rendered to the purchaser within the framework of the technical service
which he provides. All drawings, sales documents or other suggested structures, procedures and ideas are presented
without obligation to the purchaser for checking. It is the duty of the purchaser to ensure that there is no infringement
of the trade mark rights (protection rights/industrial property rights?) of a third party.
The constructional details represent suggestions for roof structures designs which have two shells and must be adapted
to suit the actual constructional facts and conditions. The design of these types of structures requires careful planning,
calculation, skilled preparation and installation. For this reason, all conditions and facts relating to use, in particular those
relating to construction physics, must be taken into consideration. Standard constructions, which fulfil all requirements,
are not possible.
Kalzip plastic compound clip

Kalzip compound clips are not available in all sizes.
All details are also applicable to the use of aluminium clips.
Standards/instructions
The current applicable standards and manufacturers instructions should be observed.
Air tightness
All room sealing connections should be made air-tight in accordance with the EnEV energy-saving directives.
Fixed points/ fasteners
Fixed points and featured fasteners should be used in accordance with the static calculations.
May 2004
This construction guide replaces all previous construction details.
Contents
Construction details truss roof/purlin roof

Construction 101
102
Kalzip deck roof system - rafter roof

Kalzip deck roof system - purlin roof
Ridge
121
122
123
124
125
126
Duo-pitch ridge
Duo-pitch ridge
Mono-pitch ridge
Abutment ridge to parapet
Mono-pitch ridge overhang (with clip bar)
Mono-pitch ridge overhang (without clip bar)
purlin roof
truss roof
truss roof
truss roof
truss roof
truss roof
Eaves
141
142
143
144
145
146
Eaves detail with gutter

Eaves detail with gutter
Parapet eaves gutter detail
Overhanging eaves (with clip bar)
Overhanging eaves (without clip bar)
Valley gutter detail
purlin roof
truss roof
truss roof
truss roof
truss roof
truss roof
Ridge
161
162
163
164
165
166
167
168
Verge
Verge
Abutment to parapet
Verge with Kalzip transition sheet
Cantilevered verge
Cantilevered verge with steel plate bracket
Curved verge
Curved verge with Kalzip transition sheet
purlin roof
truss roof
truss roof
truss roof
truss roof
purlin roof
truss roof
truss roof
Construction details rafter roof

Construction 201
202
Roof construction with rafter insulation

Roof construction Kalzip AF with intermediate rafter insulation
rafter roof
rafter roof
Ridge
221
222
223
224
Ridge with fixed point

Abutment ridge to parapet
Cantilevered ridge with clip bar
Overhanging ridge with cantilever rafter
rafter
rafter
rafter
rafter
roof
roof
roof
roof
Eaves
241
242
243
244
245
Dripping eaves
Cantilevered dripping eaves with clip bar
Overhanging ridge with cantilever rafter
Dripping eaves Kalzip AF
Dripping eaves Kalzip AF/ventilated masonry
rafter
rafter
rafter
rafter
rafter
roof
roof
roof
roof
roof
Ridge
261
262
263
264
Overhanging
Overhanging
Overhanging
Overhanging
rafter
rafter
rafter
rafter
roof
roof
roof
roof
verge
verge with Kalzip transition sheet
verge with Kalzip AF
round verge
Supplementary construction details

Hip
301
302
Hip with ridge closure

Welded hip with Kalzip transition sheet
purlin roof
purlin roof
Groove
303
304
305
Groove with gutter

Groove with Kalzip AF
Groove on building unit with expansion member
rafter roof
rafter roof
Contents
Roof-light
311
312
313
314
315
Domed roof-light roofing frame

Cross-section roof-light with flat flange - roofing frame
Cross-section roof-light with flat flange
Cross-section roof-light with Kalzip roofing frame
Longitudinal roof-light with Kalzip roofing frame
truss
truss
truss
truss
roof
roof
roof
roof
Roof lights
321
322
323
324
Lighting
Lighting
Lighting
Lighting
truss
truss
truss
truss
roof
roof
roof
roof
Joints
331
332
Curved roof with welded ridge jolt

Curved roof with sealed lateral jolt
truss roof
truss roof
Stepped roofs
341
342
Lowered dripping eaves

Lowered verge
rafter roof
rafter roof
Expansion joint
351
Expansion joint Kalzip
truss roof
Ridge
361
362
363
Ridge flashing - cantilevered

Sliding ridge - Duo-pitch roof
Ventilated ridge
truss roof
rafter roof
row
row
row
row
connection, below gable end

joint - lateral
Construction details Kalzip NatureRoof

Ridge
401
402
403
Duo-pitch ridge
Mono-pitch ridge
Mono-pitch roof with attic
purlin roof
truss roof
truss roof
Eaves
411
412
Dripping eaves detail with gutter

Dripping eaves with parapet
purlin roof
truss roof
Verge
421
422
423
Verge
Verge with parapet
Verge with Kalzip transition sheet
purlin roof
truss roof
truss roof
Additions
431
432
433
434
Installation and shearing protection

Domed rooflight
Internal box gutter thermally insulated
Curved roof with welded ridge jolt
truss
truss
truss
truss
roof
roof
roof
roof
Construction details Kalzip Duo and Kalzip DuoPlus

Construction
Additions
501
502
503
504
505
506
Roof
Roof
Roof
Roof
Roof
Roof
construction
construction
construction
construction
construction
construction
511
521
531
Duo-pitch ridge
Dripping eaves
Verge
with trapezoidal steel deck

with aerated concrete roof slaps
with upper insulation
intermediate rafter insulation
with trapezoidal steel profile (structural deck)
truss roof
truss roof
purlin roof
rafter roof
rafter roof
truss roof
purlin roof
truss roof
truss roof
Construction detail
101 Kalzip deck roof system - rafter roof
Cross-section
Compound clip*
(diagonally installed)
Alternative: Al-clip with thermal barrier
Kalzip
Kalzip rock wool insulation
Kalzip vapour control layer
Structural deck
Rafter
Horizontal section
Compound clip*
Kalzip
Structural deck
Rafter
* Compound clips are not
available in all sizes.
Detail
101
01.02.04
scale 1:10
Construction detail
102 Kalzip deck roof system - purlin roof
Cross-section
Compound clip*
Top-hat sub-purlin
Kalzip
Structural deck
Purlin
Rafter
Horizontal section
Compound clip*
Top-hat sub-purlin
Kalzip
Structural deck
Purlin
Rafter
01.02.04
scale 1:10
Detail
102
Construction detail - Kalzip liner-deck roof system - purlin roof

121 Duo-pitch ridge
Type of fixed point to be

determined by calculation
Alternative: Fixed point clip

Al-clip with thermal barrier
Ridge flashing
Fixed point clip

Compound clip*
Spacer profile
Fixing of
ridge flashing:
max. distance
400 mm, only into
ridge closure
Filler block
Ridge turn up
100
Ridge closure
70
Kalzip
Ridge flashing
Liner deck
Insulation - rigid**
Top-hat sub-purlin
Purlin
Rafter
Inner skin flashing
* Compound clips are not available in all sizes.

** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
Detail
121
01.02.04
scale 1:5
Construction detail - Kalzip deck roof system - rafter roof

122 Duo-pitch ridge

Ridge flashing
Fixing of
ridge flashing:
max. distance
400 mm, only into
ridge closure
Fixed point clip

Compound clip*
Spacer profile
Ridge turn up
Filler block
Ridge closure
100
70
Kalzip

Structural deck
Rafter

01.02.04
scale 1:5
Detail
122

123 Mono-pitch ridge

Al-Fixed point clip with

thermal barrier
Alternative: Compound clip*
Kalzip
Kalzip
rock wool insulation
Filler block
Spacer profile
Fixing of ridge
flashing:
max. distance
400 mm, only into
Ridge closure
Ridge turn up
Ridge flashing
Retainer
Ridge closure
Slosure profile to
structural liner tray
Sealing strip 2x
Structural deck
Kalbau trapezoidal deck
Internal closure
flashing
Structural liner tray
Insulation
Sealing strip
Thermal isolation strip

Detail
123
01.02.04
scale 1:5

124 Abutment ridge to parapet
Ridge flashing
Spacer profile
Ridge turn up
Coping system
Timber bearer
Fixed point clip

Compound clip*
Alternative:
Coping bracket
Filler block
Fixing of
ridge flashing:
max. distance 400 mm;
not into standing seam
100
Ridge closure
70
Kalzip
Kalzip
Structural deck
Kalzip vapour control
layer
Internal closure
flashing
Sealing strip

01.02.04
scale 1:5
Detail
124
Detail
125
Internal closure
flashing
Structural top
hat supports
Kalzip
vapour control layer
Structural deck
on
by calculati
Timber spacer
determined
on
by calculati
determined
Insulation
Kalbau
Sealing strip 2x
Closure profile to
Kalbau
)
(max. 1500
Ridge closure
Ridge turn up
Spacer profile
Al-clip bar
Kalzip
Flashing
Filler block
Kalzip
Fixed point to be determined by calculation

Fixing of ridge flashing: max. distance
400 mm, not into standing seam

125 Mono-pitch ridge overhang (with clip bar)
01.02.04
scale 1:5
01.02.04
scale 1:5
Internal closure
flashing
Structural deck

layer
Timber supports
Kalzip: Length min. 5,0 m
Timber ridge bearer
AL-fixed point clip

length to be determined by calculation
)
(max. 1000
Insulation
Kalbau trapezoidal profile
Sealing strip 2x
Closure profile to structural liner tray
Angle with sealing strip
on
by calculati
determined
Eaves filler block
Drip angle
Eaves filler block

126 Mono-pitch ridge overhang (without clip bar)
Detail
126

141 Eaves detail with gutter
Compound clip*
Alternative
Filler block
Drip angle
Closure flashing
Timber
eaves bearer
Timber
spacer
Kalzip
Sealing strip

Insulation - rigid
Al-clip
Gutter
Gutter brackets
Closure flashing
Liner-deck
Purlin
Rafter

Detail
141
01.02.04
scale 1:5

142 Eaves detail with gutter
Kalzip
Gutter
Insulation rigid
Filler block
Drip angle
Timber spacer
Kalzip
Closure flashing
Gutter brackets
Kalzip
Timber eaves bearer

Al-clip
Closure profile to
Structural deck
Internal closure
flashing
Rafter
Sealing strip 2x
Insulation
Kalbau SN 18/76
01.02.04
scale 1:5
Detail
142
Detail
143
Rainwater pipe
Gutter liner outlet
Gutter outlet
Circular sealing strip
Rafter
Structural deck
Compound clip*

layer
Insulation - rigid
Kalzip
Emergency overflow
Filler block
Drip angle
Insulation retainer
Gutter liner
(fully sealed)
Insulation - rigid
Gutter
Sealing strip
Closure flashing
Z-Profile
Kalbau
trpezoidal profile
Timber
Coping bracket
Coping
system
Construction detail - deck roof system - rafter roof

143 Parapet eaves gutter detail

01.02.04
scale 1:5
01.02.04
scale 1:5
Kalzip vapour
control layer
Top-hat sub-purlin
Spacer profile
Rafter
Sealing strip 2x
Internal closure
flashing
Structural deck
determined by
calculation
Drip angle
Kalzip
Kalbau SN 18/76
Insulation
Closure profile to structural

liner tray
Kalbau SN 18/76
determined by
calculation (m
ax. 1500)
Gutter
brackets
Filler block
Gutter
Al-clip bar
Kalzip
Construction detail - deck roof system - rafter roof

144 Overhanging eaves (with clip bar)
Detail
144
Detail
145
Rafter
Sealing strip 2x
Internal closure
flashing
Structural deck

layer
Timber spacer
Kalzip: Lenght min. 5,0m
Timber eaves bearer
Al-clip
length determined by calculation
Kalbau trapezoidal
profile
Insulation
Closure profile to
Thermal isolation
strip
Gutter brackets
Al-clip: length 200 mm

2 rivets on the small rib
Drip angle
Filler block
Gutter

145 Overhanging eaves (without clip bar)
01.02.04
scale 1:5
01.02.04
scale 1:5
Alternative
without timber eaves bearer
Rainwater pipe
Gutter liner outlet
Gutter outlet

layer
Compound clip*
Insulation - rigid
Kalzip
Closure
flashing
Drip angle
Filler block
Gutter liner (fully sealed)
Insulation - rigid
Gutter
Emergency overflow
Closure flashing
Timber spacer
Rafter
Structural deck
Alternative
with timber eaves bearer
Timber eaves bearer
Al-clip

146 Valley gutter detail

Detail
146

161 Verge
Al-clip
Tolerance profile
Sealing strip
Gable end channel
Timber verge bearer
Gable end clip
Kalzip
Verge flashing
Retainer flashing
Compound clip*
Alternative: Al-clip with
thermal barrier
Closure flashing
Tolerance
Top-hat sub-purlin
Kalzip vapour
control layer
Kalzip TF 800 R
Liner deck
Interal closure flashing
Purlin
Rafter

Detail
161
01.02.04
scale 1:5

162 Verge
Alternative
Verge profile
Tolerance
Al-clip
Timber verge bearer
Tolerance profile
Kalzip
Gable end channel
Gable end clip
Compound clip*
thermal barrier
Verge flashing
Tolerance
Flashing retainer
support
Structural deck
Sealing strip
Rafter
05.05.04
scale 1:5
Detail
162

163 Abutment to parapet
Alternative
Coping system
Coping bracket
Timber bearer
min. 150
Z-Profil
Kalbau trapezoidal profile
Retainer flashing
Kalzip transition sheet
Verge flashing
Gable end clip
Insulation - rigid
Gable end channel

Tolerance
Kalzip
Compound clip*
thermal barrier
Tolerance profile

Structural deck
Insulation - rigid
Sealing strip

Detail
163
01.02.04
scale 1:5

164 Verge with Kalzip transition sheet
Closure flashing
Flashing retainer/support
Compound clip*
Structural deck
Internal closure
flashing
Sealing strip
Kalzip TF 800 R

01.02.04
scale 1:5
Detail
164
Detail
165
Kalbau
SN 18/76
Kalbau SN 18/76
Insulation
Closure profile to
Sealing strip
Thermal isolation
strip
Thermal isolation
Top-hat support profile
Structural deck
Top-hat support
Rectangular hollow section
Kalzip

165 Cantilevered verge
01.02.04
scale 1:5
01.02.04
scale 1:5
Al-clip
Omega profile
Gable end clip
Kalbau SN 18/76
Purlin
Thermal isulation
Internal closure flashing
Rafter
Liner-deck
Vapour control
layer clamped sealed
Steel plate bracket
Compound clip*
Alternative: Al-clip
with thermal barrier
Top-hat sub-purlin
Kalzip

166 Cantilevered verge with steel plate bracket

Detail
166

167 Curved verge
Curved verge flashing
Perforated closure flashing

Gable end clip
Gable end channel (curved by slotting)
Tolerance profile (in short lenghts)
Convex Kalzip
Compound clip*
Alternative: Al - clip
Ri
Vapour control
layer clamped
and sealed

Structural deck
Kalbau
SN 18/76
Closure flashing

Detail
167
01.02.04
scale 1:5
Construction detail - rafter roof

168 Curved verge with Kalzip - transition sheet

- curved
Compound clip*

Kalzip
Convex Kalzip
Ri
Vapour control
layer clamped
and sealed
Kalbau
SN 18/76

Structural deck
Closure flashing

01.02.04
scale 1:5
Detail
168
Construction detail rafter roof

201 Roof construction with rafter insulation
Cross-section
Compound clip*
Timber (min. 10/6)
Kalzip
Timber rater
Timber shuttering
Kalzip vapour control layer H
Longitudinal section
Timber (min. 10/6)
Compound clip*
Kalzip
Timber rater
Timber shuttering
Detail
201

01.02.04
scale 1:10
Construction detail rafter roof

202 Roof construction Kalzip AF with intermediate rafter insulation
Cross-section
Compound clip E10
Alternative: Al-clip L10
Precovering (open for diffusion)
Kalzip AF
Timber shuttering
Timber rater
Timber lathing
Interior lining layer
Longitudinal section
Kalzip AF
Compound clip E10
(distributed installed)
Alternative: Al-clip L10
Precovering (open for diffusion)
Timber rater
Timber shuttering
Timber lathing
01.02.04
scale 1:10
Detail
202
Detail
221
Thermal insulation - rigid
Ridge closure
Filler block
Type of fixed point to be determined by calculation

Timber shuttering
Timber rafter
Fixing of ridge flashing:

max. distance 400 mm,
into ridge closure
Fixed point clip determined by calculation

Compound clip*
Timber
Fixed point clip determined

by calculation; Al-clip
70
Ridge flashing
Ridge turn out
0
10
Kalzip
Spacer profile

221 Ridge with fixed point
01.02.04
scale 1:5

222 Abutment ridge to parapet

Coping system
Timber eaves bearer
Coping bracket
Ridge flashing
Spacer profile
Ridge turn up
Timber
Fixed point clip determined by
calculation; Compound clip*
Filler block
100
70
Ridge closure
Kalzip
Clip track with sealing strip

Timber rafter
Timber shuttering
01.02.04
scale 1:5

Detail
222
Detail
223
ulati
on
Timber rafter
Timber shuttering
calc
d by
e
n
i
rm
dete
Al-clip bar
Kalzip
Timber supports
Filler block
rm
dete
ined
by
0
. 150
Drip angle with sealing strip
Filler block
Panel
Insulation
Alternative
Clipping track with sealing strip
Stripping felt
Kalbau SN 18/76
Spacer profile
Closure flashing
Filler block
Ridge closure
(max
tion
a
l
u
calc

223 Cantilevered ridge with clip bar
01.02.04
scale 1:5
01.02.04
scale 1:5
Timber rafter
Timber shuttering
Timber spacer
Kalzip
Drip angle
Ridge closure
Cantilever rafter
Timber shuttering
Insulation
Filler block
Flashing
Timber bearer
Fixed point clip

Al-clip

224 Overhanging ridge with cantilever rafter
Detail
224

241 Dripping eaves
Gutter
Filler block
Drip angle
Closure flashing
Gutter brackets
Closure flashing
Flashing retainer
Timber eaves bearer
Timber spacer
Al-clip
20
Kalzip
Timber rafter
Timber shuttering
Detail
241
01.02.04
scale 1:5
01.02.04
scale 1:5
Gutter
Gutter brackets
Clipping track
with sealing strip
Connecting angle
Kalbau
SN 18/76
y
ed b
rmin
e
t
e
d
500)
ax. 1
m
(
n
latio
calcu
Drip angle
Filler block
Kalzip
Al-clip bar
Timber
Timber spacer
ulati
Timber rafter
Timber shuttering
Kalzip
vapour control layer H
Timber supports
alc
by c
ned
i
m
r
dete
on

242 Cantilevered eaves with clip bar
Detail
242
Detail
243
Sealing strip
Closure profile
Cantilever rafter
Kalzip
Al-clip
Timber eaves bearer
Closure flashing
Drip angle
Filler block
Gutter
Timber rafter
Timber shuttering
Kalzip
Timber spacer
Construction proposal rafter roof

243 Overhanging dripping eaves with cantilever rafter
01.02.04
scale 1:5
Alternative
01.02.04
scale 1:5
Gutter
Filler block
Drip angle
Closure flashing
Compound clip E10
Exposed shuttering
Kalzip AF
Coping rafter
Embeding gutter brackets
Exposed shuttering
Al-clip
Kalzip
Precovering
(open for diffusion)
Timber shuttering
Timber rafter
Timber lathing
Clipping track
with sealing strip

244 Dripping eaves Kalzip AF
Detail
244
Detail
245
Kalzip AF
Exposed shuttering
Perforatet metal sheet
Gutter
Filler block
Drip angle
Closure flashing
Compound clip E10
Precovering
Timber shuttering
Timber rafter
Timber lathing
Clipping track
with sealing strip

245 Dripping eaves Kalzip AF/ventilated masonry
01.02.04
scale 1:5
01.02.04
scale 1:5
Tolerance profile
Verge flashing
Kalzip
Al-clip
Timber spacer
Timber rafter
Timber shuttering
Flashing retainer - two-part
Cantilever purlin
Timber shuttering
Gable end channel
Gable end clip
Purlin

261 Overhanging verge
Detail
261
Detail
262
Timber shuttering
Al-clip
Timber spacer
Timber rafter
Timber shuttering
Kalzip
Cantilever purlin
Flashing retainer

262 Overhanging verge with Kalzip transition sheet
01.02.04
scale 1:5
01.02.04
scale 1:5
Timber lathing
Timber shuttering
Exterior rafter lower
Exposed shuttering
Kalzip AF transition sheet
Compound clip E10

Precovering
Flashing retainer
Kalzip AF profile sheet

263 Overhanging verge Kalzip AF
Detail
263
Detail
264
Timber spacer
Timber rafter
Timber shuttering
Kalzip
Al-clip
Cantilever purlin
Alternative
Gable end clip

Curved gable end channel
Tolerance profile (in short lenghts)
Curved verge flashing
Flashing retainer

264 Overhanging round verge
01.02.04
scale 1:5
Construction detail - purlin roof

301 Hip with ridge closure

Ridge turn up
Spacer profile
Fixed point clip

Compound clip*
Ridge flashing
Filler block
100
70
Ridge closure
Kalzip
Insulation - rigid
Hip purlin
Top-hat sub-purlin
Structural liner-deck
Fixing of
ridge flashing:
max. distance
400 mm, not into
standing seam
Ridge flashing
Spacer profile
Filler block
Ridge closure
Kalzip

01.02.04
scale 1:5
Detail
301

302 Welded hip with Kalzip transition sheet
Fixed point clip

Compound clip*
Kalzip
Welding seam
Kalzip welding basis
Insulation - rigid
(not inflammable)
Hip purlin
Structural deck
Top-hat sub-purlin

Welding seam
Kalzip

Detail
302
01.02.04
scale 1:5
01.02.04
scale 1:5
Timber shuttering
Timber rafter
Timber spacer
Compound clip E10
Timber eaves bearer
Filler block
Drip angle
Kalzip
Flashing

303 Groove with gutter
Detail
303
Detail
304
Compound E10
Internal lining layer
Timber lathing
Coping timber rafter
Timber shuttering
Precovering
Filler block
Drip angle
Kalzip AF
Gutter metal sheet
Construction detail
304 Groove with gutter Kalzip AF
01.02.04
scale 1:5
Construction detail
305 Groove on building unit with expansion member
Wall connection profile

sealed
Cantilever
metal sheet
Flashing
Expansion member (1-head)

Insulation - compressible
Welding joint
approx. 500
Kalzip
01.02.04
scale 1:5
Detail
305
Construction detail
311 Domed roof-light roofing frame
Domed roof-light
Flat flange-roofing frame
(to weld)
Light cupola-skylight
Attaching frame
Flat flange-roofing frame
Upper conecting frame
Domed roof-light
Kalzip roofing frame
(standing seam)
Flashing
Attaching frame
Upper conecting frame
Light cupola-skylight
Detail
311
01.02.04
scale 1:5
01.02.04
scale 1:5
Rafter
Roofing frame

** Domed rooflight: complete with curb, light dome,
cantilever metal sheet and frame
Insulation - rigid
(not inflammable)
min. 200
Flashing profile
Order size
x x
Insulation
Welding seam
Kalzip
Compound clip*
100
Longitudinal beam
min. 200
Height
Structural deck
Flat flange roofing frame
Upper connecting frame
Domed roof-light**
l = distance fixed point - domed roof-light [mm]

x = sliding path = l/1000 + min. 5 mm
x min. = 20 mm
Construction detail
312 Cross-section roof-light with flat flange - roofing frame
Detail
312
Construction detail
313 Cross-section roof-light with flat flange
Domed roof-light**
Flat flange - roofing frame
Welding seam
Cut Kalzip sheet
Height
Compound clip*
100
Kalzip
Ordering size

Cross beam determined by calculation
Insulation - rigid (not inflammable)
Structural deck
Framing profile
Roofing frame

** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame
Detail
313
01.02.04
scale 1:5
01.02.04
scale 1:5
Rafter
Roofing frame
Roofing frame
Longitudinal profile
100
Ordering size
Height
Structural deck
Fixed point clip
Ridge closure + filler block
Ridge flashing
Ridge turn up
Spacer profile
Domed roof-light**
Insulation - rigid
(not inflammable)
Kalzip
welding basis
min. 200

** Domed rooflight: complete with curb, light dome,
cantilever metal sheet and frame
x x
Kalzip
roofing frame
Welding seam
Kalzip
Compound clip*

x min. = 20 mm
Construction detail
314 Cross-section roof-light with Kalzip roofing frame
Detail
314
Construction detail
315 Longitudinal roof-light with Kalzip roofing frame
Domed roof-light**
Height
Compound clip*
100
Kalzip
Ordering size

Profile determined by calculation
Structural deck
Flashing profile
Roofing frame

** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame
Detail
315
01.02.04
scale 1:5
Construction detail
321 Lighting row connection, below gable end truss roof

x min. = 20 mm
Cantilever metal sheet

Flashing
Welding seam
Compound clip*
Kalzip
x x
min. 200
Insulation
compressible
Insulation
Lighting row frame
Sealing strip
Structural deck
Kalzip
Trimmer beam
Rafter

Insulation - rigid
(not inflamable)
01.02.04
scale 1:5
Detail
321
Construction detail
Spacer profile
Ridge flashing
max. distance 400 mm,
Kalzip
Fixed point clip
Compound clip*
Insulation
Lighting row frame
Sealing strip
Kalzip
Structural deck
Trimmer beam
Insulation - rigid
Rafter

layer
Detail
322
01.02.04
scale 1:5
Construction detail

x min. = 20 mm

Ridge flashing
Welding seam
Kalzip
Compound clip*
x x
Insulation
compressible
min. 200
Insulation
Lighting row frame
Sealing strip
Kalzip
Structural deck
Trimmer beam
insulation - rigid
(not inflammable)
Rafter

layer
01.02.04
scale 1:5
Detail
323
Detail
324

Tolerance profile
Tolerance
Gable end channel
Gable end clip
Verge flashing
Alternative
Sealing strip
Lighting row frame
Insulation
min. 150
Trimmer beam
Insulation - rigid
Structural deck
Compound clip*
Kalzip

324 Lighting row joint - lateral
01.02.04
scale 1:5
01.02.04
scale 1:5
Welded joint
Rafter
Structural deck
Kalzip

100
Ri
Kalzip

Fixed point clip

Compound clip*
Kalzip
Construction detail - trussed roof

331 Curved roof with welded ridge jolt
Detail
331
Detail
332
Approved aluminiumseal rivet 4,8 mm with

stainless steel bolt
Rafter
Seal scheme
for Kalzip with two beads
Ri
Structural deck

layer
Kalzip
200
Silic
ping
ours
Silicone
200
one
rlap
r Ka
lzip
c
Ove
uppe
e
Incl
inat
min
100
ion:
. 2,
9
low
er
lzip
co
urs

Compound clip*
Ka

332 Curved roof with sealed lateral jolt
01.02.04
scale 1:5
01.02.04
scale 1:5
Kalzip
Al-clip
Kalzip
Kalzip
vapour control layer H
Flashing
Drip angle
Filler block
Plank (min. 10/6)
Gutter
Closure flashing
Timber shuttering
Visible shuttering
Timber rafter
Flashing
retainer
Compound clip*
Kalzip
Insulation - rigid


341 Lowered dripping eaves
Detail
341
Detail
342
Kalzip
Compound clip*
Supporting profile
Timber
Timber rafter
External rafter lower
Al-clip
Visible shuttering
Timber shuttering
Insulation - rigid
Flashing retainer


342 Lowered verge
01.02.04
scale 1:5
Construction detail -rafter roof

351 Expansion joint Kalzip
Flashing
Section A-A
Holder

Flashing retainer
Gable end clip

Flashing
Gable end channel
Holder
Compound clip*
Flashing
retainer
Strain
A
Kalzip
Strain
Structural deck
Rafter
01.02.04
scale 1:2,5
Flat metal strip

(fixed on one side)
Detail
351
Fixing of ridge flashing

in ridge closure:
Detail
361
2 rows sealing matter
Fixing within the overlapping

only for the lower ridge flashing
Kalzip
Ridge turn up
Ridge closure
Spacer profile
Filler block
Ridge flashing
L = max. 6,0 m
Construction detail
361 Ridge flashing - cantilevered
02.07.03
scale 1:5

362 Sliding ridge - Duo-Pitch roof
Cross-section
scale 1:1
Ridge flashing
Sliding member
Fixing of ridge
flashing on sliding
member: max.
distance 400 mm;
not into standing
seam
Kalzip
Clip
Sliding potential between
Kalzip and sliding unit
Reinforcing profile
l = distance ridge to fixed point [mm]

x min. = 20 mm
Ridge turn up
Ridge flashing
Compound clip*
Fixing of ridge flashing

on sliding member:
Sliding member
100+x
70
Filler block
Ridge closure
Kalzip

Insulation - rigid
Structural deck
Rafter
01.02.04
scale 1:10
Detail
362
Construction detail - Rafter Roof

363 Ventilated ridge
Ridge turn up
Ridge flashing
Kalbau structural deck*
Spacer profile
Perforated sheet angle 50/50
Filler block
Fixed point clip

Al-clip
100
Ridge closure
max. distance 400 mm
Kalzip
Rafter
Purlin
* Kalbau structural deck (trapezoidal profile 50/167)

l = 150 mm/construction width = 833 mm
Detail
363
01.02.04
scale 1:5
01.02.04
scale 1:5
100
Structural deck
Purlin
70
Top-hat sub-purlin
100
Fixed point
Compound clip*
Ridge flashing
Spacer profile
Ridge turn up
Insulation - rigid
Al-beam claw (joint)
Ridge terminal
KD 33 linear drainage system
NDS 60 plant substrate
Planting

Kalzip 65/333
Ridge closure
Filler block

401 Duo-Pitch ridge
Detail
401

402 Mono-Pitch ridge
NDS 60
plant substrate
Ridge termination
KD 33 linear
drainage system
Kalzip 65/333
Ridge closure
Kalzip
Filler block
Ridge flashing
Planting
Spacer profile
100
10
Ridge turn up
Insulation - rigid
Closure profile to
Sealing strip 2x
Al-fixed point clip

Alternative:
Compound clip*
Rafter
Structural deck
Kalbau
structural deck
Internal closure flashing
Insulation
Sealing strip
Thermal isolation
strip
Detail
402
01.02.04
scale 1:5
Construction suggestions Kalzip NatureRoof

403 Monopitch roof with attic truss roof

Kalzip 65/333
Ridge turn up
Spacer profile
Ridge flashing
Planting
Coping system
Timber
KD 33 linear
drainage system
Coping
bracket
Ridge termination flashing

Filler block
Ridge closure
100
70
10
100
Kalzip
Fixed point clip

compound clip*
Structural deck
Insulation - rigid
Rafter
01.02.04
scale 1:5
Internal closure
flashing
Sealing strip
Detail
403

411 Dripping eaves detail with gutter
Filler block
Drip angle
Planting
Eaves termination
flashing
Closure flashing
Timber eaves bearer
Timber spacer
Al-beam claw
joint
Kalzip 65/333
100
Sealing strip
Clip
Kalzip
Kalzip vapour
control layer
Gutter
Gutter brackets
Flashing
Insulation
rigid
Purlin
Structural deck
Rafter
Detail
411
01.02.04
scale 1:5
01.02.04
scale 1:5
Gutter liner outlet
Planting
Rainwater
pipe
Gutter outlet
Rafter
Structural deck
10
KD 33 linear
drainage system
Compound
clip*
Kalzip
Eaves termination flashing
Insulation - rigid
100
Emergency owerflow
Filler block

Inferior steel gutter
Insulation - rigid
Gutter
Sealing strip
Closure profile
Z-profile
Kalbau
structural deck
Timber bearer
Flashing
Drip angle
Coping bracket
Kalzip 65/333
Coping
system

412 Dripping eaves with parapet
Detail
412

421 Verge
Sealing strip
Timber verge bearer
Al-clip
Kalzip
Tolerance profile
Gable end channel
Top-hat sub-purlin
Verge termination flashing
Gable end clip
Verge flashing
Compound clip*
Retainer flashing
Planting
Perforated
closure flashing
Tolerance
Kalzip TF 800 R
NDS 60
plant substrate
KD 33 linear
drainage system
Kalzip
Structural deck
Internal closure
flashing
Purlin
Detail
421
Rafter
01.02.04
scale 1:5

422 Verge with parapet
Coping system
Coping bracket
Timber bearer
Planting
NDS 60 plant
substrate
Z-profile
Kalbau structural deck
KD 33 linear
drainage system
Flashing retainer
Verge termination flashing
Verge flashing
Gable end clip
Kalzip 65/333
Gable end channel
10
Tolerance
Tolerance profile
Compound clip*
Structural deck
Insulation - rigid
Sealing strip
01.02.04
scale 1:5
Detail
422

423 Verge with Kalzip transition sheet

Retainer flashing
Kalzip - transition sheet
Compound clip*
Kalzip 65/333
10
Structural deck
Internal closure
flashing
Sealing strip
Kalzip TF 800 R

Verge termination
flashing
KD 33 linear
drainage system
NDS 60
plant substrate
Planting

Detail
423
01.02.04
scale 1:5

Additions
431 Installation and shearing protection truss roof
DN 5
Compound clip*
NDS 60 Plant substrate

KD 33 linear
drainage system
Planting
Kalzip 65/333
Mounting lock
Rafter
Structural deck
Thermal insulation
DN > 5
NDS 60 Plant substrate

Compound clip*

KD 33 linear
drainage system
Mounting lock
Planting
Kalzip 65/333
Shearing lock
Al-beam claw
(joint)
Draina
ge
Rafter
Structural deck
Thermal insulation

01.02.04
scale 1:5
Detail
431

Additions
432 Domed rooflight truss roof
I = distance fixed point - domed rooflight (mm)

x = sliding path = I/1000 + min. 5 mm
x min. = 20 mm
KD 33 linear
drainage system
Domed rooflight**
Planting
Flat flange-framing
Ridge terminal
Al-beam claw
(joint)
Kalzip
welding basis
Height of
the flange
Kalzip
welded
100
x x
100
10
min. 200
Order size
Compound clip*
Structural deck
Longitudinal beam
Flashing profile
Roofing frame
Insulation - rigid
(not inflammable)
Rafter

** Roof light: complete with curb, roof-light, flange sheet and framing
Detail
432
01.02.04
scale 1:5
01.02.04
scale 1:5
100
Alternative
without timber eaves bearer
Rainwater pipe
Gutter outlet
Gutter liner outlet
Planting
Closure flashing
Al-clip
Eaves termination flashing
Rafter
Timber spacer
Timber eaves bearer
Structural deck

Alternative
with timber eaves bearer
Emergency overflow
Lower steel gutter

(with sealing lateral jolt)
Insulation - rigid
Gutter
Drip angle
Framing metal
Filler block
Kalzip vapour
control layer
Compound clip*
Insulation - rigid
Kalzip 65/333

433 Internal box gutter thermally insulated
Detail
433
Detail
434

Alternative: fixed point clip

Kalzip vapour
control layer
Weleded joint
Rafter
Structural deck
Kalzip
100
Planting
NDS 60 plant
substrate
KD 33 linear
drainage system
Ri
Kalzip
Kalzip
Compound clip*

434 Curved roof with welded ridge joint
01.02.04
scale 1:5
Construction detail - rafter roof Kalzip DuoPlus

501 Roof construction with trapezoidal steel deck
Kalzip
DuoPlus clip
DuoPlus track
45 direction of span TRP
Insulation - rigid
h = 100 mm

Structural deck
Rafter
01.02.04
Detail
501

502 Roof construction with aerated concrete roof slabs
Kalzip
DuoPlus clip
DuoPlus track
45 direction of span of roof slabs
Insulation - rigid
h = 100 mm

Aerated concrete roof slabs
Rafter
Detail
502
01.02.04
Construction detail - purlin roof Kalzip DuoPlus

503 Roof construction
Kalzip
DuoPlus Clip
DuoPlus track
90 to direction of span
Insulation - rigid
h = 100 mm
Purlin
Structural deck
01.02.04
Detail
503

504 Roof construction with upper insulation
Kalzip
DuoPlus Clip
DuoPlus track
90 to the rafter,
fixing into rafter
Insulation - rigid
h = 100 mm
e
0,8
0

Timber shuttering
Timber rafter
* When exceeding the maximum rafter distance e 0,80m,

place DuoPlus track 45 to the rafter and fix it in the shuttering.
(length of span according to statics)
Detail
504
01.02.04

505 Roof construction intermediate rafter insulation
Kalzip
DuoPlus Clip
DuoPlus track
90 to the rafter,
fixing into rafter
e
0,8
0
Timber rafter
Timber lathing
01.02.04
Detail
505
Construction proposal rafter roof Kalzip Duo

506 Roof construction with trapezoidal steel profile (structural deck)
Kalzip
DuoPlus Clip
DuoPlus track
45 to direction of span
Strip insulation - rigid
h = 100 mm, b = 240 mm

Structural deck
Rafter
Detail
506
05.05.04
Construction detail - purlin roof Kalzip DuoPlus

511 Duo-pitch ridge
Ridge turn up
Spacer profile
Fixing of ridge
flashing:
max. distance
400 mm, not into
standing seam
Ridge flashing
Fixed point clip
Thermal barrier
Filler block
Insulation
rigid
100
70
Ridge closure
Kalzip
Timber bearer
Structural deck
Top-hat sub-purlin
Insulation - rigid
Purlin
Rafter
Ridge flashing furring

Ridge flashing
Alternative
with timber ridge bearer
01.02.04
scale 1:5
Alternative
with top-hat sub-purlin
Detail
511

521 Dripping eaves
DuoPlus Clip
Gutter
Kalzip
Filler block
Insulation - rigid
Drip angle
Timber spacer
Closure flashing
Kalzip
Gutter brackets
Treated
timber
Closure profile to structural

liner tray
Kalzip
Internal closure
flashing
Structural layer
Sealing strip 2x
Insulation
Rafter
Kalbau SN 18/76
Detail
521
01.02.04
scale 1:5

531 Verge
Angel
Closure profile to
Kalzip
DuoPlus Clip
DuoPlus track 45
Retainer flashing
Insulation - rigid
Sealing strip
Structural
liner tray
Insulation

Structural deck
Kalbau SN
18/76
Sealing strip
Thermal
isolation strip
01.02.04
scale 1:5
Detail
531
Notes
www.kalzip.com
Austria
Corus Bausysteme
Bruckner Bro Center
Honauerstrae 2
A-4020 Linz Austria
T +43 - 7 32 78 61 14
F +43 - 7 32 78 61 15
kalzip.austria@corusgroup.com
Belgium
Corus Building Systems NV
A. Stocletlaan 87
B-2570 Duffel Belgium
T +32 - 15 30 29 22
F +32 - 15 30 29 20
cbsbe@corusgroup.com
Cyprus
Phanos N. Epiphaniou Ltd.
21 Markou Drakou Avenue
Pallouriotissa
P.O. Box 9078
CY-1621 Nicosia
Cyprus
T +35 - 722 79 35 20
F +35 - 722 43 15 34
phanos@epiphaniou.com
Czech Republic and Slovakia
Engineering Office
Eva Sanovcov
Cejl 20
CZ-60200 Brno
Czech Republic
T +42 - 05 45 11 74 40
F +42 - 05 45 11 74 55
kalzip@ok.cz
Denmark
Corus ByggeSystemer A/S
Kaarsbergsvej 2
Box 136
DK-8400 Ebeltoft
Denmark
T +45 - 8953 2000
F +45 - 8953 2001
dk@cbsnordic.com
France
Corus Building Systems SAS
8, Avenue Desclers B.P. 20
F-77515 Faremoutiers
France
T +33 - 1 64 65 30 56
F +33 - 1 64 03 98 55
cbsfr@corusgroup.com
Greece
Phanos N. Epiphaniou Ltd.
82 Grammou Str.
GR-18345 Moschato
Greece
T +30 - 21 09 40 59 41
F +30 - 21 09 41 24 65
fanos@otenet.gr
Italy
Corus S.C. Milano SpA
Via Treves 21/23
I-20090 Trezzano sul Naviglio (Milano)
Italy
Ufficio Milano
Dott. Ing. Giacomo Magnifico
Via Merano 13
I-20060 Gessate (MI) Italy
T +39 - 02 95 38 13 07
F +39 - 02 95 38 03 97
giacomo.magnifico@corusgroup.com
Ufficio Verona
Dott. Ing. Nicola Finato
Vicolo Crocioni n.4
I-37122 Verona Italy
T +39 - 045 800 35 49
F +39 - 045 59 33 77
nicola.finato@corusgroup.com
The Netherlands
HAFKON BV
Postbus 46
NL-3140 AA Maassluis
The Netherlands
T +31 - 105 91 53 00
F +31 - 105 91 51 25
info@hafkon.nl
Norway
Corus Bygg Systemer AS
Rraskogen 2
N-3739 Skien Norway
T +47 - 3591 5200
F +47 - 3591 5201
norge@cbsnordic.com
English
Switzerland
Bro Dach & Wand
Jrg Senteler
P.O. Box 247
CH-7302 Landquart Switzerland
T +41 (0) 81 3 22 38 38
F +41 (0) 81 3 22 38 39
info@kalzip.ch
Turkey
Tr Group
Architectural Materials
Mahmut Sk. No: 8
TR-81200 Kosuyolo-Istanbul Turkey
T +90 - 216 327 4720
F +90 - 216 327 4724
sahikakutsal@tur-group.com
United Kingdom
and Ireland
Corus Building Systems
Haydock Lane, Haydock
GB-St. Helens Merseyside
WA11 9TY
United Kingdom
T +44 - 19 42 29 55 00
F +44 - 19 42 27 21 36
kalzip-uk@corusgroup.com
Overseas: Near East
Poland
A-B Space
Lukasz Lomozik
Ul. Stawowa 31 B
PL-43-250 Pawlowice SI. Poland
T +48 - 32 47 25 110
F +48 - 32 47 57 010
kalzip@wp.pl
Portugal
Corus Sistemas
Constructivos Lda.
Av. dos Combatentes 76
Abrunheira
P-2710-034 Sintra Portugal
T +35 - 12 19 15 88 00
F +35 - 12 19 15 88 09
info@corusportugal.com
Spain
Corus Sistemas
Constructivos S.L.U.
Calle Guatemala, 1
Bajos 3 y 4
E-28016 Madrid Spain
T +34 - 9 13 43 03 43
F +34 - 9 13 59 94 73
kalzip.spain@corusgroup.com
Corus Bausysteme GmbH

August-Horch-Str. 20-22 D-56070 Koblenz
P.O. Box 10 03 16 D-56033 Koblenz
T +49 (0) 2 61 - 98 34-0
F +49 (0) 2 61 - 98 34-100
kalzip@corusgroup.com
Sweden
Corus ByggSystem AB
Sliparegatan 5 Box 4003
S-300 04 Halmstad Sweden
T +46 - 3510 0110
F +46 - 3515 9200
se@cbsnordic.com
Lebanon
Naggiar Agencies SCS
P.O. Box 175415 Beirut
Negib Hobeika Street
LB-Saifi-Beirut 20296406
Lebanon
T +961 - 1 56 26 52
F +961 - 1 44 83 91
roy.naggiar@naggiar.com.lb
www.naggiar.com.lb
Overseas: Far East

China/Guangzhou
Suite 1208, West Tower
Yang Cheng International
Commercial Centre
Tian He Ti Yu Dong Road
Guangzhou, PR China 510620
T +86 - 20 38 87 01 90/91
F +86 - 20 38 87 02 65
sales@corus.com.cn
www.kalzip.com.cn
China/Beijing
Suite 610, Jing Guang Centre
Office Building, Hujialou
Chao Yang District
Beijing, PR China 100020
T +86 - 10 65 97 42 25/41 45
F +86 - 10 65 97 42 26
beijing@corus.com.cn
China/Shanghai
Suite 3002, Lt Chengdu North Road
Shanghai, PR China 200003
T +86 - 21 63 52 61 22
F +86 - 21 63 60 33 99
shanghai@corus.com.cn
Hong Kong
Room 1903, Asia Orient Tower
33 Lockhart Road, Wan Chai
Hong Kong
T +852 - 28 87 53 41
F +852 - 22 34 67 39
louielau@kalzip.biz.com.hk
Singapore
Corus Building Systems Pte Ltd
41 Gul Circle
Singapore 629576
T +65 - 67 68 90 81
F +65 - 68 98 93 74
sales@corus.com.sg
www.corus.com.sg
Overseas: Australia
Overseas: Middle East

Dubai
P.O. Box 18294
Jebel Ali
UAE-Dubai United Arab Emirates
T +971 - 48 87 32 32
F +971 - 48 87 39 77
azad@corusmiddleeast.com
Australia
80/82 Hallam South Road
Hallam
Victoria Australia
T +61 - 387 95 78 33
F +61 - 387 95 78 44
Kuwait
Ali Alghanim & Sons
Trading & Contracting
Group Co. W.L.L. P.O. Box 21540
KT-Safat 13076 Kuwait
T +965 - 4 84 22 23
F +965 - 4 84 18 12
The product information and technical details contained in this brochure are
accurate, according to our research and technical programme, at the point of
going to press. They do not refer to any specific application and cannot give
rise to claims for compensation. We reserve the right to make any changes to
the construction or product range which seem technically appropriate, in view
of our high standards for product advancement and development.
Copyright 2004
Corus Bausysteme GmbH Part of Corus Group plc
adhoc media gmbh:909:GB:04/2005
Europe:

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Corus Bausysteme

Kalzip plastic compound clip

Construction details truss roof/purlin roof

Kalzip deck roof system - rafter roof

Eaves detail with gutter

Construction details rafter roof

Roof construction with rafter insulation

Ridge with fixed point

Supplementary construction details

Hip with ridge closure

Groove with gutter

Domed roof-light roofing frame

Curved roof with welded ridge jolt

Lowered dripping eaves

Expansion joint Kalzip

Ridge flashing - cantilevered

connection, below gable end

Construction details Kalzip NatureRoof

Dripping eaves detail with gutter

Installation and shearing protection

Construction details Kalzip Duo and Kalzip DuoPlus

with trapezoidal steel deck

Construction detail - Kalzip liner-deck roof system - purlin roof

Type of fixed point to be

Alternative: Fixed point clip

Fixed point clip

Kalzip vapour control layer

Kalzip rock wool insulation

Inner skin flashing

* Compound clips are not available in all sizes.

Construction detail - Kalzip deck roof system - rafter roof

Type of fixed point to be

Fixed point clip

Kalzip rock wool insulation

Kalzip vapour control layer

* Compound clips are not available in all sizes.

Construction detail - Kalzip deck roof system - rafter roof

Type of fixed point to be

Al-Fixed point clip with

Kalzip vapour control layer

Kalbau trapezoidal deck

Structural liner tray

Thermal isolation strip

* Compound clips are not available in all sizes.

Construction detail - Kalzip deck roof system - rafter roof

Fixed point clip

* Compound clips are not available in all sizes.

Structural liner tray

Thermal isolation strip

Fixed point to be determined by calculation

Construction detail - Kalzip deck roof system - rafter roof

Kalzip vapour control

Kalzip rock wool insulation

Kalzip: Length min. 5,0 m

Timber ridge bearer

AL-fixed point clip

Structural liner tray

Kalbau trapezoidal profile

Thermal isolation strip

Closure profile to structural liner tray

Angle with sealing strip

Eaves filler block

Eaves filler block