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2010 SH 08 Prefabricated-Structures PDF
2010 SH 08 Prefabricated-Structures PDF
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8.1
8.2
8.3
Incorrect applications
8.4
8.5
8.6
FAQ
8.7
Bibliography
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Prefabricated
structures
Seismic Situation
This chapter illustrates the main concepts that new legislation is based on for prefabricated
structures, bringing to light design limitations and problems linked to prefabricated buildings
in seismic zones.
In the following section some solutions are analysed, showing the advantages and disadvan-
tages and examining the development of new technologies and related experiments that
scher is conducting in this eld.
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Seismic Situation
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in any case with devices other than the current section of elements. The suitability of
these joints to make up the inelastic mechanism required for frame structures, and to
satisfy the global and local requirements for
cyclic ductility in the amount corresponding
to the level of ductility A and B should be
backed by tests in actual scale on important
structural subgroups.
For static column structures Italian law requires a column connection and xed horizontal element (rigid or elastic) or a sliding
element.
Prefabricated bearing beams should be structurally connected to columns or walls (for
support). The connections should ensure the
transmission of horizontal forces in an earthquake without relying on friction.
This is true also for connections between secondary elements of the deck and load bearing
beams.
Fixed connections should possess a cut resistance equal to the higher of the following two
amounts:
a the horizontal force necessary to induce in
the section at the base of the column a bending moment equal to the resistant moment
of the latter, multiplied by a factor Rd = 1.35,
for each class CD A and Rd = 1.20 CD B;
b the cut force deriving from the study with a
seismic action not reduced by the structure
factor (q = 1).
The sliding connections should be sized to allow sliding equal to:
= ( d2e + d2r )1/2
de is the related displacement between the two
parts of the structure connected to the sliding
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Prefabricated
structures
Seismic Situation
device;
dr is the related displacement during an earthquake between the foundations and the two
connected parts
For what concerns prefabricated structures,
Eurocode 8 takes into consideration the following structure types:
framed systems;
panel systems;
dual systems, with mixed prefabricated
frames and prefabricated walls or monoliths;
cellular structures;
pendulum systems;
Interruptions in vertical elements are not admissible. For prefabricated buildings in Italy
M.D. 03/12/1987 is used Technical standards for designing, building and commissioning prefabricated buildings (see box), which
shows specications for load bearing elements
for buildings in seismic zones.
These recommendations are for load bearing
elements, which work by friction, are men151
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tioned also in the new seismic law, which extends them also in zone 4.
Construction details
Both for structures cast on site and for prefabricated
structures an important function given to the brackets is
to conne concrete to ensure sucient ductility, so it
is necessary to pay particular attention to their form and
distance from each other. In particular it is necessary to
ensure anchoring also when the concrete cover for reinforcement is broken or lost completely during an earthquake, with accurate hook closing at brace ends.
Disadvantages
Despite these benets, node discontinuity is the most critical factor in the event of an earthquake, since the risk
of losing the support of the horizontal prefabricated structures under seismic activity is what experience has indicated as being the most frequent. Creating this continuity
can also mean losing the advantages of the prefabricated
structure. In seismic zones load bearing elements are not
allowed where the transmission of horizontal seismic activity is only by friction due to the weight of components.
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Prefabricated
structures
Seismic Situation
Connection with
embedded proles and bolted joints
The connection of prefabricated elements with embedded
proles and bolted joints requires high precision during
installation and it is possible that the restraint may cause
weakness.
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Seismic Situation
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Displacement (mm)
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Seismic Situation
For this type of connection an example of an excellent solution is using the scher FAZ II M16
bolt, together with metal brackets.
For this type of connection an example of an excellent solution is using the scher FAZ II M20
bolt, together with metal brackets.
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Prefabricated
structures
Seismic Situation
For this type of element it is necessary to create a connection able to resist horizontal seismic forces, but at the same time it should allow
thermal deformation.
Where:
Wa is the weight of the element;
l is the importance of the building;
qa is the factor of the element structure, to
be considered equal to 1 for shelf cast elements and 2 in other cases;
Sa is the seismic coefficient to apply to nonstructural elements defined by:
agS is the design acceleration of the terrain;
Z is the height of the centre of gravity of the
element compared to the foundation, assumed as equal to zero for earthquake proof
structures;
H is the height of the structure;
g is the gravity acceleration;
Ta is the first vibration period of the non-structural element in the direction considered;
T1 is the first vibration period of the structure in the direction considered.
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159
Below are two diagrams generated from experiments where the rst refers to a connection
with only epoxy resin, and the second refers
to a connection of epoxy resin with an elastic
plastic element set in between.
As seen, the elastic plastic element makes
the connection much more maliable than the
other, while keeping its excellent resistance
capacity.
cycles up to 0.6 mm
Displacement (mm)
Cycles up to 0,6 mm
cycles up to 0.6 mm
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Displacement (mm)
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structures
Seismic Situation
The form of the elastic plastic element is similar to an extruded Omega. This geometry has
the aim of permitting thermal deformations by
pressing the prole and absorbing horizontal
stress through the two layers of resin. With
this conguration it is possible for connected
elements to have relative rotation, even if reduced, but in any case is sucient to enable
the low level of deformation needed.
When, however, the deformation increases, the
shock absorber eect provided by the elastic
plastic element and the horizontal displacement is contrasted directly by the two parts of
the connection resin by contrast of form, using
the higher rigidity of the epoxy resin compared
to the elastic-plastic element.
The logic followed for creating this type of connection is to allow small deformations and to
contrast large deformations, which are inevitable in the event of an earthquake.
The application of resin is very simple, does
not require the use of cumbersome tools and it
is not necessary to position the elements perfectly; all that is necessary is a dispenser gun.
The resin and catalyst, which starts the hardening process, are mixed inside the spiral in
the nozzle.
When the epoxy resin leaves the nozzle it is
ready for use and requires only 24 hours to
harden completely and express its maximum
mechanical capacities.
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Fig. A
Transverse section:
Fig. B
Transverse section:
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Fig. C
Transverse section:
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Prefabricated
structures
Seismic Situation
8.6 FAQ
Can I connect horizontal structures to the vertical structures with only friction?
It is not possible to rely on only friction for resistance to horizontal seismic forces, this was
prohibited in the design standards of 1987
on seismic load bearing; generally in the past
structural elements were set simply adding a
neoprene element, now the new law does not
allow this because all zones are considered
seismic.
Is it possible to use polyurethane adhesives or
foams to connect elements?
It is not possible to use polyurethane adhesives or foams to connect structural elements
because they are sensitive to UVA rays. Polyurethane products also present mechanical
characteristics that are much lower than other
chemical products such as epoxy resin for instance.
Is it possible to use mechanical elements to
connect non-structural elements?
Connecting non-structural elements with mechanical elements is not possible due to the
small size; the application may compromise
the integrity of the support.
In addition, it is unlikely that all conditions can
be met, in terms of geometry, which need to
be respected when applying mechanical elements, the minimum distance from the edge
and the minimum distance between two adjacent elements.
Is it possible to use welding to connect nonstructural elements?
Welding angle elements with a metal bar in between is not suitable to connect non-structural
elements such as roong elements. Thermal
expansions, which are considerable for roong
elements, are entirely incompatible with the
extreme rigidity of welded connections.
This incompatibility results in welded points
rupturing with the rst thermal cycles, making it entirely ineective in resisting horizontal
forces that may occur during an earthquake.
Why should prefabricated structural elements
be braced?
From a regulatory standpoint, the braces
should ensure sucient ductility of the concrete and for that purpose it is fundamental to
set the pitch and the number of brackets that
have to be used. From a practical point of view
if the seismic stress is high enough to compromise the concrete cover to reinforcement,
using braces adds an additional guarantee
against collapse due to instability of structures
at the expense of the substructures and persons underneath.
Why cant mechanical xings always be used?
Mechanical xings cannot always be used because the supports are thin and can not conform to installation requirements, such as the
minimum distance from edges, the minimum
insertion depth and the minimum distance between two adjacent xings. Additionally, there
is the possibility of damaging the support during installation.
Do roong elements connected to each other
constitute a rigid oor?
No, roong elements do not constitute a rigid
oor.
Which xings do scher recommend?
For connecting primary structural elements
with braces scher has used mechanical xings such as scher FAZ II, for connecting
secondary structural elements using epoxy
resin with an elastic-plastic element placed in
between is recommended.
Other products with approvals and seismic
tests are indicated in chapter 3.
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8.7 Bibliography
[1]
[2]
[3]
D.M. 03/12/1987.
Norme tecniche per la progettazione,
esecuzione e collaudo delle costruzioni prefabbricate. (technical standards
for the Design, Construction and Testing
of Prefabricated Structures)
[4]
Stanislaw Pereswiet-Soltan.
Edilizia industriale prefabbricata.
Sistemi e problematiche tecniche,
Volume 1. (Prefabricated industrial constructions. Technical systems and problems.)
ITEC Editrice, 1987.
[5]
[6]
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[7]
[8]
Bohdan Lewicki.
Progettazione di edici multipiano
industrializzati (Design of multi-storey
industrialised buildings)
ITEC Editrice, 1982.
[9]
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structures
Seismic Situation
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