Professional Documents
Culture Documents
Sika Egypt
Construction
Concrete Repair
Before
After
Construction
Introduction :
Definitions
.Repair:
To replace or correct deteriorated, damaged, or faulty materials,
components, or elements of a concrete structure.
.Repair systems:
The materials and techniques used for repair.
.Protection:
The process of maintaining a concrete structure in its present or restored
condition by minimizing the potential for deterioration or damage in the
future.
.Strengthening:
The process of restoring the capacity of weakened components or
elements to their original design capacity, or increasing the strength of
components or elements of a concrete structure.
ACI 546R
Construction
Repair Methodology :
.Evaluation.
.Relating observations to causes.
.Selecting methods and materials.
.Preparation of drawings and specifications.
.Selection of a contractor.
.Execution of the work.
.Quality control.
ACI 546R
Construction
Mechanical
Chemical
Physical
Construction
Chlorides
Carbonation
Chlorides
Water
Carbonation
Alkali Silica
Reaction
Stray/Electrical
Current
Chemicals
(Acids, solvents...)
Concrete under
attack
Impact
Abrasion
Temperature
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.Concrete surfaces should be sound, clean and free from oils, grease or
surface contaminants.
.Protect the Steel from corrosion using Sika Steel Protection materials.
.Use a bonding agent to bond the old concrete with the repairing mortar
(concrete).
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Construction
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SURFACE PREPARATION
<45 degree
90 degree
45 degree
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2. Repairing mortars
Cementitious mortars:
Polymer modified blended mortars
Cement + Sand + polymers
(Sika Latex & Sika Bond DV & Sika Bond LA)
The polymer : . Acts as water-reducer
. Improves bond strength
. Improves flexural strength
. Reduces permeability
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Construction
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Concrete Cracks :
Structural and non-structural cracks.
Static and live cracks.
Dry Cracks or running water Cracks.
Crack width.
Rebar Cracks
Shrinkage Cracks
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Crack Filler
SIKADUR 31
Cap Seal
SIKADUR 52
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Cap Seal
SIKADUR 52
Injection Holes
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Methods of Repair:
First Solution :
Small repair thickness for concrete
Bonding Agent:
Using Sika Bond or Sika Latex S.B.R (modified styrene butadiene rubber
emulsion) Sika Latex : Water 1:1 + (Cement : Sand, 1:1).
The first mortar coat must then be applied while the bonding grout is still
wet.
Repair Mortar :
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Methods of Repair:
Second Solution :
Large repair thickness for concrete
Bonding Agent:
Bonding Agent
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Methods of Repair:
Third Solution :
Steel Protection:
Sika Top Armatec -108
Sika Top Armatec-110 EpoCem.
Sika Zinc Rich
Bonding Agent:
Using Sika Latex .
Sika Top 121 (Polymer Modified Patching and Adhesive Mortar).
Sika Top Armatec -110 EpoCem.
Repair Mortar :
Sika Top 122 (Fiber Reinforced Polymer Modified Repair Mortar)
Sika Rep (Multi-Purpose Patching and Repair Mortar)
Repair mortar with Sika Latex.
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Methods of Repair:
Fourth Solution :
Large Vertical repair thickness with Steel Corrosion
Steel Protection:
Sika Top Armatec -108
Sika Top Armatec-110 EpoCem.
Sika Zinc Rich
Bonding Agent: (Optional)
Using Sika Latex .
Sikadur 32
Repair Mortar :
Sika grout 200/214
Sika Crete 114
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Methods of Repair:
Fifth Solution :
Large Vertical repair thickness with Steel Corrosion
Steel Protection:
Sika Top Armatec -108
Sika Top Armatec-110 EpoCem.
Sika Zinc Rich
Bonding Agent: (Optional)
Using Sika Latex .
Sikadur 32
Shotcrete Mortar :
Using Sigunit Powder.
SikaCem Gunit -133
Plaster Mortar :
Ordinary Repair mortar + Sika Latex.
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Horizontal Tie
H
Vertical Tie
V
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Anchoring Fixation:
Tie depth (Ld) : (10-12 ) s
Tie Diameter : For Sikadur 31 (s + (2-4 mm))
For Sikadur 42 (s + 7 mm)
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Grouting
Sikadur-42 ( Grout Epoxy )
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Repairing techniques
HORIZONTAL
APPLICATION
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Methods of Repair:
Sixth Solution :
Strengthening of structures with Carbon Fiber
Reinforced polymer Strips
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CONCLUSION
The Repair Process seems easy but the quality and
therefore the durability of the work is influenced by
numerous factors.
Sika is helping the customers for the selection
of the material the most suitable for his application.
This selection should take into consideration :
- causes of the damages
- quality of the substrate ( preparation...)
- qualification of the applicator
- atmospheric conditions
- cost of the repair
Construction