DESIGN & FABRICATION OF NON RETURN VALVE

FOR R-200
1.0 INTENT
1.1

Petronas Chemicals Polyethylene Sdn Bhd (hereinafter referred to as PCPSB) intends to call quotation
for the design and fabrication of the non return valve at the dip pipe of R-200 (hereinafter referred to as
the WORKS) at Polyethylene plant.

1.2

The quotation shall be based on lump sum.

2.0

CONTRACTORS SCOPE OF WORK

2.1

CONTRACTOR shall be responsible for detail mechanical design which includes the preparation of
mechanical design calculation and engineering drawing to the latest edition of design code and
standard requirement and PETRONAS Technical Standard.

2.2

Supply all required manpower, materials, tools and equipment for the design, fabrication, inspection,
testing and quality of workmanship of two (2) unit Non Return Valve (NRV).

2.3

CONTRACTOR shall fabricate two (2) unit of non-return valve as per approved drawing.

2.4

Carry out the required testing for the NRV i.e pop test and leak test. The test shall be witnessed by
PCPSB personnel. It is CONTRACTORs duty to inform PCPSB the testing date(s).

2.5

Deliver the completed unit to PCPSBs maintenance workshop.

2.6

Prepare the AS-BUILT drawing. Submission of AS-BUILT drawing shall be in 3 copies of A4 size.
Softcopy shall be submitted in CD in Auto-CAD format.

2.7

CONTRACTOR shall supply the material upon approval from PCPSB with complete mill certificate.

3.0

DESIGN OF NON RETURN VALVE

3.1

CONTRACTOR shall design the new NRV using following drawings as basis:
I. R-200 drawing
Ii. FBM-001 drawing

3.2

The new NRV shall be coated with stellite at the contact area between poppet and housing.
CONTRACTOR shall advise / propose the amendment / change required for the stellite coating
application. CONTRACTOR shall discuss and obtain PCPSBs approval for the change prior start of
fabrication.

3.3

CONTRACTOR shall submit the stellite coating procedure to PCPSB for approval prior start of coating.

3.4

CONTRACTOR shall ensure the provided spring shall be fit for following work intent:
- able to start open at 5.0 barg
- full open at 5.5 barg
- re-sit with zero leak at 4.5 barg.

3.4

Sizing of the spring shall be as such there is enough clearance between following parts, to ensure they
are not easily stucked while in operations:
- between spring and housing and
- between spring and poppet
The spring specification shall be clearly stipulated in the drawing detail.

3.5

Material of construction of the NRV parts will be as follows or as per approved drawing:
i. Housing - SS 316
ii. Poppet - SS304
iii. Nut - SS 316

DESIGN & FABRICATION OF NON RETURN VALVE

FOR R-200
iv. Spring - SS302
v. Seats Stellite 06 and Viton Rubber

For any deviation from the above, CONTRACTOR shall obtain PCPSBs prior approval.
3.6

All design data including spring selection and stellite coating selection shall be provided in the MDR
(Manufacturing Data Record).

4.0 SUBMISSION OF BID.

4.1

ITEM

BIDDER shall submit quotation in following cost breakdown:

Work Description
Supply, fabricate and deliver poppet
Supply, fabricate and deliver housing
Produce new drawing
Spring
Coating
Testing

Please indicate additional cost if applicable.

Unit
price

TOTAL