Customer Visi

Claim No.
Attendance
Customer Name
Order No.
Specification/Grade

POSCO-TSC
POSCO-IPPC
GESTAMP AUTOMOTIVE
77F082025A2

Mr. Rahul Srivastava

Mr. Atul , Mr. Pramod Pauchpa

DC06 + ZE50/50BPO

Order Usage

Skin Panel(Vento)

Actual Usage

Body Side Outer VW (Q11139A58R)

Investigated Coil No.

Defect Summary

Documents from Customer

related to Defect
(attach E-mail or Documents)

CPT0962B

1-High spot/Dent mark is observed on the OD of the coil on D/S

2-It is easily tactility by fingure touch.
reduces with progressively with reduce in circumferences of the c
inspected coil.

Email & Report from P-IPPC

Distribution Channel: POSCO Korea P-IPPC GAI-(Stamping

Processing Status (Processed/Defected/Remained Quantity): All / Coil No.

Size Supplied

Grade/specification

0.70 X 1590 X C

DC06 + ZE50/50BPO

'CPT0962B,
CPT5857B
CPU3508B

Defect Details (Describe in detail and quantitatively such as Size, Loc

was observed at different location.(i.e.280mm from drive side in
2-Curved shape(-) dent mark observed on drive side of coil. Which
dent mark were decreased with diameter at every stage of wrapp
4-More & more inspection required to conclude the root cause.

How to Detect

Investigation Result
based on Fact

Investigation Details
(Describe separately by
Customer and
Investigator's opinion)

Naked eye & after stoning

Size

curved shape

Investigation Result
based on Fact

Investigation Details
(Describe separately by
Customer and
Investigator's opinion)

Naked eye & after stoning

curved shape

Customer Criteria/Standard for Defect:

Since its a skin part & as per VW Standard criteria such dents sp

Details of Customer's Process

-Blanking & Stamping

Summary of Investigation:
1-There is reduction in the rejection due to High spot/dent mark
random supplied coils.
in CY2014, it was - 232 MT.
3-In last 2 q
balance to process / check.
Customer's Request for Root Cause and Countermeasure:
controlled at P-HQ.

Investigator Opinion:
1-Generally, picth is varing with diameter, so it may be generated

Meeting/Discussion Result
with Customer
Claim Classify
Sample Information
Request to Head Office
Coil to monitor

CPT3537B & CPU3508B

1- Continuous close monitoring is required for the same to find th

Inspection Miss

Facility/Technology Limit

Not obey Standard

Sample from blanks received from the customer for further analysis at P-HQ.

mer Visit Report

Investigation Date
a
d Pauchpate
COIL No's
Size(mm)

24.11.2015

0.70 X 1590 X C

Investigation Place

P-IPPC,Talegaon

CPT0962B,CPT5857B
Factory(POSCO)

Gwangyang

Shipment Date

22.8.2015

Defect Weight

15,800

Delivery Date

03.10.2015 & 28.10.2015

Refer to below:

Defect Name

High Spot/Dent

Customer Process
Effect of Defect
(Customer side)

Shipment Weight,Kgs 31,340

This material is used for SBO panel for Vento model & such a dent
mark impression will be appear after painting.

il on D/S side at a distance of 280mm from the side edge.

3-Intensity & pitch of dent was
s of the coil.
4-No evidence of external mechanical damage observed on

(Stamping) VW India(welding painting & assembling)

ity): All / Coil weight,kgs

NG Weight, Kgs

OK weight,Kgs

Status

16,300

3,950

approx.12,000

Inspect the other EGI coil for

the same-CPT5857B

15,130

Hold for inspection at IPPC

s Size, Location, frequency, Color, Tactility, Etc.)

ive side in coil no.CPT0962B.

oil. Which matches the OD of the coil.
e of wrapping & eliminate after 4,000kg.
cause.

Location

Drive side-280mm
longitudinal
direction

Defect Details
Frequency

continuous

1-This dent mark

3-Pitch & intensity of the

Others (Color, Tactility, Etc.)

fingure touch/Shiny appearance after

stoning.

Drive side-280mm
longitudinal
direction

continuous

fingure touch/Shiny appearance after

stoning.

h dents spot will not be accepted by GAI/VW-India.

ent mark as compared to previous year rejection but steel we facing same high spot issue in
2-Rejection Qty for High spot mark in CY2015 is - 89 MT). Earlier
n last 2 quarters rejection is reduced from 6.8 % to 1.5 %, where as 137 nos of coils are

asure:

1-P-IPPC requested process

enerated at P-HQ during RCL line.

to find the root cause.

y Standard

Design/Standard Miss

is at P-HQ.(Grade: DX54D+Z100-MCO)

Etc.

No damage from out side:

COIL NO. CPT0962B

280mm,
D/S

DENT MARK

DENT MARK ON D/S :

COIL NO. CPT0962B

DENT MARK ON D/S :

COIL NO. CPT0962B

DENT MARK

DENT MARK ON D/S :

COIL NO. CPT0962B