Doc Rev.No & date.

:4 & 03/10/2011

PROCESS FLOW DIAGRAM

Nash Ind., ( BIA ) Bangalore Part Name :
XPS GATE DRIVE AND SIGNAL PWA CARRIER

Doc.Ref : NPD- F - 03 PFD No. : XPS/PFD/2 Rev &date:01; 12/10/2011

Part Number :5165405 Rev -10

DATE :

10-12-2011

Start (RMCR1.5mm)

10 RM 20
Punching

Inspection

Retrun to Supplier

30 Deburing 40 50 Bending 60 70 Spot welding

CTQ Inspection

CTQ
Inspection

Replace a good Part,& Validated at the program time of product lunching ,Revalidation & Re-approval in case of any change

Start/End Process

80

Buffing or Finishing 90
Welding Inspection

Inspection/ Decission Rework/Reject

Mohan Plater
100

Document

Plating
110 120 IncommingI nspection

Transport Link to next Operation

Num

Pem Fixing
130

Process Num

Pem fix Inspection

Nash Eou
140

Screen Printing

150

Incomming Inspection

160

Final Inspection

170

Packing

Despatch

END
Prepared By : JPK Approved By : JAYAPRAKASH.KARUR

NASH INDUSTRIES CONTROL PLAN

Proto type Prelaunch Production Control Plan No. : GE-XPS-CP2-2011 Part No : 5165405DDW Part Name: XPS GATE DRIVE AND SIGNAL PWA CARRIER Latest Change level : Rev 5 Plant Customer Part / Process no. : : NASH INDUSTRIES GE-Medical System Process Name / Operation Description. Machine, Device, Jig, Tools for Mfg. Characteristics Spl. Process Char. Class Product / Process Specification/ Tolerance Methods Evaluation Measurement Techniques Size Sample Freq

Doc. Ref. : NPD - F - 05 Rev. No. : 01 Date : 03/10/2011

Date (Orig) : Customer Engg. Approval / Date. Customer Quality Approval / Date 30.09.2011 Page: 1 of 3

Key Contact Core Team Plant Approval / Date Other Approval / Date

H.Manjunath / Jayaprakash.Karur J.Manivannan,D.Chidambara,Girish,Achary,Gowrish,

Other Approval / Date

No.

Product

Control Method

Reaction Plan

10

RM Inspection

1 2 3 4 5 CNC Punching Machine (Strippit V20 LVD Make) Pnuematic Hand M/c withDisc Abrasive wheel (M/c Ingersoll Rand Make)

Weight Thickness Visual Inspection Chemical Composition Mechanical Properties Visual Inspection

20

Punching

As Per DC /P.O Steel CRCA 1.5mm 0.1 Must be free from rust,dents, scratches Grade : As per standard Free from Dent & Burr ,Rust Enshuare tool & Program

Weighing Machine Micrometer Visually Third party Iab Verify T.C Visual

100% 5 Nos 5 Nos Sample Supplier All Parts

Every Lot Every Lot Every Lot Every 6 Month Every Batch Every component

MIS and Raw Material Test Certification Lab Test Certificate Material Spec visual

Reject /Send Back to supplier Reject /Send Back to supplier Rework & Segregate

Free from all burr & sharp corners

30 Deburring

All micro joints to be removed Visual All component Must be free from scratch & dent on the part & profile Refernce to GE Dwg.No.5174504-Rev-5 , Validate CNC Program , Approve First 5 smaple with all CTQ dimesion & Blank size ,thikness, etc
Finishing Steel CRCA 1.5mm 0.1 CTQ CTQ CTQ CTQ CTQ CTQ CTQ CTQ Micrometer

Every component

visual

Rework & Segregate

1 Thickness
2 Hole pitch 3 Hole pitch 4 Hole pitch 5 Hole pitch 6 Hole pitch 7 Hole pitch 8 Hole pitch 9 Hole pitch 10 Hole pitch 11 Hole pitch 12 Hole pitch 13 Hole pitch 14 Dimensions 15 Dimensions 16 Hole pitch 17 Hole pitch 18 Hole pitch 19 Dimensions 20 Dimensions 21 Dimensions 22 Dimensions 23 Dimensions 24 Dimensions 25 Dimensions 26 Dimensions 27 Dimensions 28 Dimensions 29 Dimensions 30 Dimensions 16 Dimensions 17 Dimensions 18 Diameter 19 DD CUTOUT 20 Diameter 21 Diameter 22 Diameter 23 Diameter

40

CTQ Inspection (Validated at the time of product launching) . Revalidation & Reapproval in case of any change ,maintain records of nested layout programme approval sheet

50

Bending Bending CTQ Prepared By : JPK

60

1 Thickness 2 Part direction & Other Details 1 Bending ht 2 Thickness AII DIMENSION'S ARE IN MM UNLESS OTHERWISE SPECIFIED CNC Amada RG35-M2

7.442+/-0.3mm 89.9+/-0.3mm 12.22+/-0.3mm 162.22+/-0.5mm 158.45+/-0.5mm 162.05+/-0.5mm 160.75+/-0.5mm 33.35+/-0.3mm CTQ 147.4+/-0.5mm CTQ 192.81+/-0.5mm CTQ 219.55+/-0.5mm CTQ 99.21+/-0.3mm CTQ 290.95+/-0.5mm PCTQ 172+/-0.5mm CTQ 8+/-0.3mm CTQ 95.5+/-0.3mm CTQ 67.26+/-0.3mm CTQ 52.7+/-0.3mm CTQ 85.7+/-0.3mm x2 CTQ 64.75+/-0.3mm CTQ 28.33+/-0.3mm CTQ 65.95+/-0.2mm CTQ 67.74+/-0.3mm CTQ 14.16+/-0.3mm CTQ 19.91+/-0.3mm CTQ 37.61+/-0.3mm CTQ 96.1+/-0.3mm CTQ 18.23+/-0.2mm CTQ 41.91+/-0.3mm 147+/-0.5mm 25+/-0.3mm 5,+/-0.3mm 6placess 10.5x 9.4 +/-0.3mm 1placess 2.5+/-0.3mm 4Placess 3+/-0.3mm 6placess 7.14+0.08mm 17 placess 6.4+0.08mm 2placess CRCA 1.5mm 0.1 Refer Dwg /WI PCTQ 17.52+/-0.3mm
Steel CRCA 1.5mm 0.1

Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge vernier caliper Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge 5 Nos Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Pin Gauge Pin Gauge Pin Gauge Pin Gauge Pin Gauge Pin Gauge All Parts Micrometer All Parts Visual Vernier caliper 5nos All Parts Micrometer Approved By : JAYAPRAKASH.KARUR

Every Setup

Inprocess

Reject / Rework

Every component Every component Every set up Every component

Inprocess Visual Visual Inprocess

Reject / Rework Reject / Rework Reject / Rework

NASH INDUSTRIES CONTROL PLAN

Proto type Part No : 5165405DDW Part Name: XPS COLD PLATE MTG BRKT Latest Change level : Rev 5 Plant Customer Part / Process no. : : NASH INDUSTRIES GE-Medical System Process Name / Operation Description. Machine, Device, Jig, Tools for Mfg. Characteristics Spl. Process Char. Class Product / Process Specification/ Tolerance Methods Evaluation Measurement Techniques Size Sample Freq Prelaunch Production Control Plan No. : GE-XPS-CP2-2011

Doc. Ref. : NPD - F - 05 Rev. No. : 01 Date : 03/10/2011

Date (Orig) : Customer Engg. Approval / Date. Customer Quality Approval / Date 30.09.2011 Page: 2 of 3

Key Contact Core Team Plant Approval / Date Other Approval / Date

H.Manjunath / Jayaprakash.Karur J.Manivannan,D.Chidambara,Girish,Achary,Gowrish,

Other Approval / Date

No.

Product

Control Method

Reaction Plan

Spot Welding 70 80 Buffing/Sandring Inspection 90

100 Plating

Spot welding M/c

1 Distance 2 Distance 3 1 Finishing 1 Nuget test

Finishing Parameter

Buffing M/c & Disc

7.7mm 0.25 54.51mm 0.25 Ref. Spot welding Parameter & WI GEXPS/1.5THK-2012 Remove the welding spater,Scratch Enshre the Req. strength

Ht Gauge

Ht Gauge

5nos 5nos

Every set up Every set up

Visual Visual

Reject / Rework Reject / Rework

As per GE-standards

All Parts Test pecimen All Parts

Every set up Every set up Every component Everycomponent Every Batch Everycomponent Everycomponent

Visual

Reject / Rework Reject / Rework Reject / Rework Reject / Rework Reject / Rework Reject / Rework

2
Plating process

Ensure welding Defect,Spaters, Burn Mark, Dent

Zinc plate Fe/Zn 5c 1A Coting thickness

Visual
As per GE-standards Coat gauge Visual Visual

Visual As per GE-standards Inspection Visual Visual

Finishing

All component 5 Sample All component All component

110

Plating Incomming Inpection

Plating thickness

Ensure Palting defect , Scratch,Dent

As per GE-Standard-F-010 Per 46221814 Ref. Dwg for Printing Details Ref.XPS Screen WI-6405 Ensure Printing direction as shown in the direction & Fonts Size Ensure PrintingPostion & Print Quality as shown in the direction
SO M4-12-17nos PFHV-M4-0-2nos

Reject / Rework

120

Screen Printing Screen Printing Inspection

Screen Printing M/c

Ref. Dwg 5165405DDW Direction /Fonts Position

As per GE-standards As per GE-standards

All component All component 5 Nos 5 nos 5 nos 5 nos All sample All components All components

Everycomponent Everycomponent

As per GE-standards As per GE-standards

130

Reject / Rework Reject / Rework Reject / Rework Reject / Rework Reject / Rework Reject / Rework Reject / Rework Reject / Rework Reject / Rework

140

Pem fixing

Hydropenumatic M/c

1 2 1 2

PEM NUT Ensure the Pem Qty & Pem type Ensure the Pem Qty & Pem type

Pull test Torque test Plug gauge & Visual Plug gauge & Visual

Per/her
Every set up

Setup approval Inprocess Setup approval Inprocess Visual

Inprocess

Refer Doc: PRD-SOP-ASSY-03

150

Pem Inspection

CTQ SO M4-12-17nos CTQ PFHV-M4-0-2nos Ensure crackes, burrs & Crimping, after Visual pem fixing Must free from scratch , Dent & Burr Ensure Part has to be as per customer dwg & above CTQ achive status./WI
CTQ CTQ CTQ CTQ CTQ CTQ CTQ CTQ CTQ Steel CRCA 1.5mm 0.1

Per/her
Every set up

Every component
Every component

Finishing

Visual Visual
Micrometer

2 Check all the CTQ Dimensions 1 Thickness

2 Hole pitch

Every component

Inprocess

3 Hole pitch
4 Hole pitch 5 Hole pitch 6 Hole pitch 7 Hole pitch 8 Hole pitch 9 Hole pitch 10 Hole pitch 11 Hole pitch 12 Hole pitch 13 Hole pitch 14 Dimensions 15 Dimensions 16 Hole pitch

160

Final inspection

7.442+/-0.3mm 89.9+/-0.3mm 12.22+/-0.3mm 162.22+/-0.5mm 158.45+/-0.5mm 162.05+/-0.5mm 160.75+/-0.5mm 33.35+/-0.3mm CTQ 147.4+/-0.5mm CTQ 192.81+/-0.5mm CTQ 219.55+/-0.5mm CTQ 99.21+/-0.3mm CTQ 290.95+/-0.5mm PCTQ 172+/-0.5mm CTQ 8+/-0.3mm

Prepared By : JPK

AII DIMENSION'S ARE IN MM UNLESS OTHERWISE SPECIFIED

Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge 5 Nos Vernier caliper Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Approved By : JAYAPRAKASH.KARUR

Every Setup

Inprocess

Reject /Segregate /Rework

NASH INDUSTRIES CONTROL PLAN

Proto type Part No : 5165405DDW Part Name: XPS COLD PLATE MTG BRKT Latest Change level : Rev 5 Plant Customer Part / Process no. : : NASH INDUSTRIES GE-Medical System Process Name / Operation Description. Machine, Device, Jig, Tools for Mfg. Characteristics Spl. Process Char. Class Product / Process Specification/ Tolerance Methods Evaluation Measurement Techniques Size Sample Freq Prelaunch Production Control Plan No. : GE-XPS-CP2-2011

Doc. Ref. : NPD - F - 05 Rev. No. : 01 Date : 03/10/2011

Date (Orig) : Customer Engg. Approval / Date. Customer Quality Approval / Date 30.09.2011 Page: 3 of 3

Key Contact Core Team Plant Approval / Date Other Approval / Date

H.Manjunath / Jayaprakash.Karur J.Manivannan,D.Chidambara,Girish,Achary,Gowrish,

Other Approval / Date

No.

Product

Control Method

Reaction Plan

17 Hole pitch
18 Hole pitch 19 Dimensions 20 Dimensions 21 Dimensions 22 Dimensions 23 Dimensions 24 Dimensions 25 Dimensions 26 Dimensions 27 Dimensions 28 Dimensions 29 Dimensions 30 Dimensions Bending CTQ

160

Final inspection Pem CTQ Plating process

1 Bending ht 1 Ensure the Pem Qty & Pem type 2 Ensure the Pem Qty & Pem type 1 Ensure plating defect
3 4

CTQ CTQ CTQ CTQ CTQ CTQ CTQ CTQ CTQ CTQ CTQ CTQ CTQ CTQ PCTQ CTQ CTQ

95.5+/-0.3mm 67.26+/-0.3mm 52.7+/-0.3mm 85.7+/-0.3mm x2 64.75+/-0.3mm 28.33+/-0.3mm 65.95+/-0.2mm 67.74+/-0.3mm 14.16+/-0.3mm 19.91+/-0.3mm 37.61+/-0.3mm 96.1+/-0.3mm 18.23+/-0.2mm 41.91+/-0.3mm 17.52+/-0.3mm
SO M4-12-17nos PFHV-M4-0-2nos Plating Defects,Rust,Scratch

Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Ht Gauge Vernier caliper Plug gauge & Visual Plug gauge & Visual Visual

5 nos

Every set up

In process

Reject /Segregate /Rework

5nos 5 nos 5 nos 5 nos All components All components

Every set up

Visual

Per/her
Every set up Every set up

Setup approval Inprocess Inprocess

Inprocess Inprocess

Reject/ rework Reject / Rework Reject / Rework Reject / Segregate Reject / Rework Reject / Rework

Check the DWG Note: Label placement

Refer Dwg Note for specila requirments Visual & Parts Class As shown in the dwg Visual Ensure the label content as per the GEHC-Doc 46-274914 (Part no/rev/Manufacturing date/Suplier Visual code/country of origin)
Example: (516405 Rev:9 30/09/2011 680323 Made in INDIA)

Every component Every component

All components

Everycomponent

Inprocess

Reject / Rework

1 Packing
170

Packing & Despatch

2 Despatch

As per customer requirement with Packing slip/ Tagged Invoice/DC,

Visual
100%

Every Lot

Dc/ Invoice

Recount & Repack

Prepared By : JPK

AII DIMENSION'S ARE IN MM UNLESS OTHERWISE SPECIFIED

Visual Approved By : JAYAPRAKASH.KARUR