Shandong Hailaitaide Machinery CO.,LTD.

M A Q -30 0/25 B A -C

C o m p u ter C o n tro l S afety Valve Test B en ch

Equipment model: MAQ-300/25BA-C

Design date: 2022.11

Validity period: 1 month

Shandong Hailaitaide Machinery Co., Ltd.

Tel: +8615689708216

Mobile phone: +8615689708216

Mailbox: belinda@chinahighlight.cn

Website: www.jnodmt.com
 ( Picture for reference, we will produce machine according to customers’ requirements.)

I.In tro d u ctio n

The new safety valve calibration table developed and manufactured by our company is suitable

for performance testing of setting pressure, return pressure and sealing of direct load type and

pilot type safety valve.Related standards:TSGZF001-2006 safety valve safety technical

inspection regulations,

GB-T12242-2005 pressure release device performance test specification, GB-T12241-2005

safety valve general requirements, GB-T12243-2005 spring direct load safety valve, in line with

safety valve performance test National standard

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II.F eatu res an d featu res

1.Pneumatic clamping and air-driven hydraulic clamping device are used, the clamping force is

adjustable, and a pressure gauge is displayed to show the corresponding clamping force. A

comparison table of pressure and clamping force is provided to facilitate the operator to verify

the pressure and communication according to the safety valve. Select the proper clamping

force.

2.Gas test: Use nitrogen in a nitrogen cylinder as the test pressure source, pressurized by a

pneumatic booster pump, and used for testing. Equipped with a gas booster pump, the driving

air source is 2-8bar.

3.All valves, fittings and joints are made of stainless steel.

4.In addition to the manual control of the check valve, the test process is computer operation,

automatic clamping, automatic data recording, and printing of relevant data and pressure-time

curve diagrams of the test process.

5. One sets of test and check bases, including two clamp bases, for DN10-DN250 test use.

6. The computer adopts industrial computer, which has stable performance, shock resistance

and firmness. During the verification operation, the appearance inspection status, the reason for

the failure, and the maintenance status of the inspected safety valve can be selected, and it can

be automatically imported into the inspection report of the verification task and automatically

saved.

7. During the calibration process, the setting pressure can be automatically measured and

recorded, and the three qualified setting pressure values and average values measured can be

automatically imported into the verification report of the inspection task, with a pressure-time
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curve attached.

8. Equipped with multiple test fixtures to meet the test requirements of the safety valve of the

checkered series.

III.The clamping table parameters

Clamping plate Clamping force

Clamped safety valve caliber Bore of cylinder or oil cylinder
specifications (air pressure=6bar)

Medium clamping plate Φ15-Φ200 Oil cylinder bore: 80mm 1.8T-13T

Large clamping plate Φ50-Φ400 Oil cylinder bore: 125mm 9.8T-30T

A-Medium clamping plate Power source cylinder Calibration caliber:DN25-DN200 DN-mm PN-MPa
DN
PN ≤32 40 50 65 80 100 150 200
P

100KN 32.0 32.0 32.0 25.0 20.0 12.0 5.5 3.0

80KN 32.0 32.0 32.0 20.0 15.0 10.0 4.0 2.5

50KN 32.0 32.0 20.0 15.0 10.0 6.0 2.7 1.5

35KN 32.0 25.0 15.0 10.0 5.0 4.0 1.8 0.8

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B-Large clamping plate Power source cylinder Calibration caliber:DN32-DN400 DN-mm PN-MPa
DN
PN ≤50 65 80 100 150 200 250 300 350 400
P

300KN 45.0 45.0 32.0 32.0 15.0 8.0 5.5 4.0 3.0 2.0

250KN 45.0 45.0 40.0 27.0 11.0 6.5 4.2 2.9 2.1 1.7

200KN 45.0 45.0 32.0 22.0 9.0 5.5 3.5 2.5 1.8 1.5

150KN 45.0 40.0 25.0 15.0 7.0 4.0 2.5 1.8 1.3 1.0

100KN 45.0 25.0 15.0 10.0 4.5 2.5 1.5 1.0 0.8 0.6

IV.Test bench structure

The main components Detailed composition

Hydraulic tightening: consists of reversing valve, oil cylinder, pneumatic

hydraulic system, check seat and movable clamp feet./Start the clamping
Clamping system
device after the pin is in place, and reset the clamping device after the
verification is completed

Test cabinet The main cabinet is made of Q235 and sprayed

It is composed of high-pressure valve, high-precision pressure gauge,

pressure reducing valve, booster system, etc. Equipped with precision
pressure and pressure sensors ./The pneumatic dual body and solenoid
Test system valve are made by Airtac from Taiwan, the pressure sensor is made by IFM in
Germany, and the booster pump is made by ODMT. The sealing parts of the
booster pump are all imported from the United Kingdom. , Micro lift, metric,
inch, threaded and domestic and imported safety valves

Using the most advanced programming software and data acquisition

Measuring system system, Lenovo business computer./Computer real-time display of the test
process, LABBIEW programming software, NI acquisition card

Control Computer control

Center pad or inch diameter outer joint: 1 sets are specified by the customer.
Related accessories
“O” type seal: There are 30 specifications in total.

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V.Technical Parameter of Equipment
Machine Name Computer Control Safety Valve Test Bench

Model MAQ-300/25 BA-C

Tested object Safety valve

Features Safety valve take-off pressure seal test/liquid test

Test medium Air(nitrogen) and water

Maximum test pressure 25MPa/gas test and liquid

Maximum proof path 300mm/DN15-DN300

Calibration accuracy ±0.4%

Medium temperature Room temperature +10-80℃

Ambient temperature Room temperature

Simultaneous test pieces 1 piece

Wooden Cases Export standard fumigation wooden cases

VI. Quote
Q TY U N IT P R IC E S U B TO TAL
CODE D E S C R IP T IO N S
(S E T ) (U S D ) (U S D )
M A Q -30 0 /25 B A -C
1 1 U S D 16,77 7 U S D 1 6 ,77 7
C o m p u te r C o n tro l S afety Valve Test B en ch
TO TA L A M O U N T (F O B Q in g d a o ) U S D 16 ,7 77

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 Term s & C o n d itio n s

 1. Delivery Term: FOB Qingdao, by vessel

 2. Delivery Time: 45~60 days
 3. Payment Terms: T/T (30% to pay by T/T as down payment , the rest 70% is paid by T/T before
delivery. ）
 4. Installation / Operation / Service / Manual: In English
 5. Installation team: Commissioning service provided for 4-7 days. The client bears the technician’
s round-trip flight tickets, accommodations and daily salary of USD 80.
 6. Warranty: One year from the date of completion of the commissioning.
 7. Pre-shipment Inspection: Supplier should trial run whole line at supplier’s factory before shipment

C ertificate

 P a ck a g in g p ic tu re s

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