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Failure On Roller Coster PDF
Failure On Roller Coster PDF
DISNEYLAND'S
SPACE MOUNTAIN
DERAILMENT:THE
SPACE MOUNTAIN
ROLLER COASTER
RIDE BROKE AN
AXLE DURING THE
MIDDLE OF THE
RIDE CAUSING ONE
OF THE TWO
ROLLER COASTER
CARS TO DERAIL ON
JUNE 26, 2004.
TABLE OF CONTENTS
1.0 INTRODUCTION
Space Mountain is a roller coaster attraction in Tomorrowland at Tokyo Disneyland
at the Tokyo Disney Resort in Urayasu, Chiba, Japan. It opened on April 15, 1983, Tokyo
Disneyland's opening day. It is the first Space Mountain attraction to open on the same day
as the park it is located in. The track layout of Tokyo Disneyland's Space Mountain is
identical to that of Space Mountain at Disneyland, and was thematically identical to the
1977 Disneyland version until 2006, when the attraction was closed for refurbishment.
Space Mountain reopened with an updated, more futuristic theme, on April 28, 2007.
SPACE MOUNTAIN
Tokyo Disneyland
Land
Tomorrowland
Designer
WED Enterprises
Manufacturer
WED Enterprises
Attraction type
Roller coaster
Theme
Spaceflight
Propulsion method
Chain lift
Opening date
Vehicle capacity
12
Ride duration
2:45 minutes
Length
3035 ft (925.1 m)
Track height
75 ft (22.9 m)
Maximum speed
Height requirements
Number of lifts
Sponsored by
caused more vibration than normal during the operation of the vehicle, placing excessive
stress on the installation screw nut at the tip of the axle. This fatigue fracture of the axle was
the direct cause of the breakage.
While the design specifies that the gap between axle and its bearing should be about
0.2 mm, the actual gap in this case was over 1 mm.
education of maintenance staff for ride-type attractions regarding safety and quality control
(now being implemented).
2. Improvements:
Reinforcement of control and management by newly establishing a "Ride Control Group" to
be responsible for a unified system of ordering, inspection upon delivery and quality control
of important ride vehicle parts as well as maintenance of design drawings (implementation
completed). Thorough use of gauges made exclusively for measuring the axle and hole
diameters at the work site (now being implemented). Strengthening of the said axles (now
being implemented).
measurement, to errors in conversion between measurement units from the same system
or different systems of measurement, or due to different reference systems.
The errors that come from instruments cannot be completely eliminated, but can be
reduced, while the errors related to measurement systems can be eliminated. More
precisely, all of the following types of faults and resulting potentially hazardous failures can
and should be eliminated, as soon as practically possible:
level (country/state), the appropriate risk mitigation for the first three types of faults
which are also represented in the fault tree (see Figure 1) would be the elimination of the
cause and, hence, the hazard altogether.
This means eliminating the need to convert from one measurement system to
another by adopting a single common system that is universally accepted. Assuming that,
sooner or later, all countries would have to adopt the globally accepted unique
measurement system, there are only two practical courses of action:
The transition to the global unique measurement system is not performed, thus
being indefinitely postponed
Through a simple comparative cost benefit analysis of the previously mentioned
alternatives, it is evident that assuming equal benefits the second alternative has a
higher cost because it includes the transition cost of the first alternative, as well as the costs
of non-dependability (including non-safety) incurred by prolonging the dual measurement
system status quo. Therefore, the cost of the first alternative, thus eliminating the hazard, is
not disproportionate with the risk. Arguably, then, the best mitigation is the adoption of one
measurement system to eliminate errors (see Figure 1) due to the use of two different
measurement systems. In addition, if the choice for the unique system would be a purposely
designed measurement system like the metric system, then at least the probability of error
due to incorrect conversion between units of the same measurement system would
decrease as the conversions are more intuitive and straightforward in the metric system.
To begin the transition process, the leaders of the organization (be it a government
or a corporation) have to convince many stakeholders to buy in.
After the transition has begun, social and individual inertia, and the power of habit,
have to be overcome.
To make matters worse, these transition challenges create an additional negative
side effect, as they make it more likely that conversion errors will occur during the period of
adaptation, simply due to the fact that the old and new systems of measurement will be
used in parallel for a while, at least in peoples minds.
Despite these transition difficulties and the increased risk associated with the
transition itself, there is no advantage in delaying the transition because:
It was quite clear, at least for the last half-century, that eventually all countries
would have to switch to the metric system, which is the international standard. The
transition is a necessary evil for all.
Transition risk might increase in time due to the overall increased complexity of a
society viewed as systems of systems, where the multiplication of systems leads to
an increase in the level of sophistication of the systems, as well as the increase of
interconnectivity between those systems. Some possible mitigation for the risks
arising during measurement system transition have been proposed and used in
practice: e.g., dual listing and signage.
All systems of weights and measures, metric and non-metric are linked through a
network of international agreements supporting the International System of Units. The
International System is called the SI, using the first two initials of its French name Systme
International d'Units.
May 20, 1875. Forty-eight nations have now signed this treaty, including all the major
industrialized countries. The United States is a charter member of this metric club, having
signed the original document back in 1875.
The SI is maintained by a small agency in Paris, the International Bureau of Weights
and Measures (BIPM, for Bureau International des Poids et Mesures), and it is updated
every few years by an international conference, the General Conference on Weights and
Measures (CGPM, for Confrence Gnrale des Poids et Mesures), attended by
representatives of all the industrial countries and international scientific and engineering
organizations. As BIPM states on its web site, "the SI is not static but evolves to match the
world's increasingly demanding requirements for measurement."
At the heart of the SI is a short list of base units defined in an absolute way without
referring to any other units. The base units are consistent with the part of the metric
system called the MKS system. In all there are seven SI base units:
1.
2.
3.
4.
5.
6.
7.
Other SI units, called SI derived units, are defined algebraically in terms of these
fundamental units. For example, the SI unit of force, the newton, is defined to be the force
that accelerates a mass of one kilogram at the rate of one meter per second per second.
This means the newton is equal to one kilogram meter per second squared, so the algebraic
relationship is N = kg.m/s2. Currently there are 22 SI derived units. They include:
1.
the radian and steradian for plane and solid angles, respectively;
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2.
3.
4.
5.
units for measurement of electricity: the coulomb (charge), volt (potential), farad
(capacitance), ohm (resistance), and Siemens (conductance);
6.
units for measurement of magnetism: the weber (flux), tesla (flux density), and
henry (inductance);
7.
the lumen for flux of light and the lux for luminance;
8.
the hertz for frequency of regular events and the Becquerel for rates of
radioactivity and other random events;
9.
10.
the katal, a unit of catalytic activity used in biochemistry. Future meetings of the
CGPM may make additions to this list; the katal was just added in 1999.
The General Conference on Weights are Measures has replaced all but one of the
definitions of its base (fundamental) units based on physical objects (such as standard meter
sticks or standard kilogram bars) with physical descriptions of the units based on stable
properties of the Universe.
For example, the second, the base unit of time, is now defined as that period of time
in which the waves of radiation emitted by caesium atoms, under specified conditions,
display exactly 9 192 631 770 cycles. The meter, the base unit of distance, is defined by
stating that the speed of light, a universal physical constant, is exactly 299 792 458 meters
per second. These physical definitions allow scientists to reconstruct meter standards or
standard clocks anywhere in the world, or even on other planets, without referring to a
physical object kept in a vault somewhere.
In fact, the kilogram is the only base unit still defined by a physical object. The
International Bureau of Weights and Measures (BIPM) keeps the world's standard kilogram
in Paris, and all other weight standards, such as those of Britain and the United States, are
weighed against this standard kilogram.
This one physical standard is still used because scientists can weigh objects very
accurately. Weight standards in other countries can be adjusted to the Paris standard
kilogram with an accuracy of one part per hundred million. So far, no one has figured out
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how to define the kilogram in any other way that can be reproduced with better accuracy
than this.
The 21st General Conference on Weights and Measures, meeting in October 1999,
passed a resolution calling on national standards laboratories to press forward with research
to "link the fundamental unit of mass to fundamental or atomic constants with a view to a
future redefinition of the kilogram." The next General Conference, in 2003, will surely
return to this issue.
Following are the official definitions of the seven base units, as given by BIPM.
1.
Meter (m) distance "The metre is the length of the path traveled by light in
vacuum during a time interval of 1/299 792 458 of a second."
2.
Kilogram (kg) mass "The kilogram is equal to the mass of the international
prototype of the kilogram."
3.
Second (s) time "The second is the duration of 9 192 631 770 periods of the
radiation corresponding to the transition between the two hyperfine levels of the
ground state of the caesium 133 atom."
4.
ampere (A) electric current "The ampere is that constant current which, if
maintained in two straight parallel conductors of infinite length, of negligible
circular cross-section, and placed 1 metre apart in vacuum, would produce
between these conductors a force equal to 2 10-7 newton per metre of
length."
5.
Kelvin (K) temperature "The kelvin is the fraction 1/273.16 of the thermodynamic
temperature of the triple point of water."
6.
7.
Candela (cd) intensity of light "The candela is the luminous intensity, in a given
direction, of a source that emits monochromatic radiation of frequency 540
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1012 hertz and that has a radiant intensity in that direction of 1/683 watt per
steradian."
Now to explain the English Customary Weights and Measures. Here you will find
that the English units are rich in history and customs. In all traditional measuring systems,
short distance units are based on the dimensions of the human body. The inch represents
the width of a thumb; in fact, in many languages, the word for "inch" is also the word for
"thumb." The foot (12 inches) was originally the length of a human foot, although it has
evolved to be longer than most people's feet. The yard (3 feet) seems to have gotten its
start in England as the name of a 3-foot measuring stick, but it is also understood to be the
distance from the tip of the nose to the end of the middle finger of the outstretched hand.
Finally, if you stretch your arms out to the sides as far as possible, your total "arm span,"
from one fingertip to the other, is a fathom (6 feet). A lot of different units for a measure of
length, wouldnt you agree?
Historically, there are many other "natural units" or English units of the same kind,
including the digit (the width of a finger, 0.75 inch), the nail (length of the last two joints of
the middle finger, 3 digits or 2.25 inches), the palm (width of the palm, 3 inches), the hand
(4 inches), the shaftment (width of the hand and outstretched thumb, 2 palms or 6 inches),
the span (width of the outstretched hand, from the tip of the thumb to the tip of the little
finger, 3 palms or 9 inches), and the cubit (length of the forearm, 18 inches). And the
different English customary units and their differences continue to grow.
In Anglo-Saxon England (before the Norman conquest of 1066), short distances seem
to have been measured in several ways. The inch (ynce) was defined to be the length of 3
barleycorns, which is very close to its modern length. Remember that inch was also defined
as the width of a thumb. The shaftment was also frequently used, but it was roughly 6.5
inches long. Several foot units were in use, including a foot equal to 12 inches, a foot equal
to 2 shaftments (13 inches), and the "natural foot" (pes naturalis, an actual foot length,
about 9.8 inches). The fathom was also used, but it did not have a definite relationship to
the other units.
You can see how quickly defining a foot could be come in this time period. When the
Normans arrived, they brought back to England the Roman tradition of a 12-inch foot.
Although no single document on the subject can be found, it appears that during the reign
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of Henry I (1100-1135) the 12-inch foot became official and the royal government took steps
to make this foot length known. A 12-inch foot was inscribed on the base of a column of St.
Paul's Church in London and measurements in this unit were said to be "by the foot
of St. Paul's". Henry I also appear to have ordered construction of 3-foot standards, which
were called "yards," thus establishing that unit for the first time in England. William of
Malmsebury wrote that the yard was "the measure of his [the king's] own arm," thus
launching the story that the yard was defined to be the distance from the nose to the
fingertip of Henry I. In fact, both the foot and the yard were established on the basis of the
Saxon ynce, the foot being 36 barleycorns and the yard 108.
Meanwhile, all land in England was traditionally measured by the gyrd or rod, an Old
Saxon unit probably equal to 20 "natural feet." The Norman kings had no interest in
changing the length of the rod, since the accuracy of deeds and other land records
depended on that unit. Accordingly, the length of the rod was fixed at 5.5 yards (16.5 feet).
This was not very convenient, but 5.5 yards happened to be the length of the rod as
measured by the 12-inch foot, so nothing could be done about it. In the Saxon landmeasuring system, 40 rods make a furlong (fuhrlang), the length of the traditional furrow
(fuhr) as plowed by ox teams on Saxon farms. These ancient Saxon units, the rod and the
furlong, have come down to us today with essentially no change.
Longer distances in England are traditionally measured in miles. The mile is a Roman
unit, originally defined to be the length of 1000 paces of a Roman legion. A "pace" here
means two steps, right and left, or about 5 feet, so the mile is a unit of roughly 5000 feet.
For a long time no one felt any need to be precise about this, because distances longer than
a furlong did not need to be measured exactly. It just didn't make much difference whether
the next town was 21 or 22 miles away. In medieval England, various mile units seem to
have been used. Eventually, what made the most sense to people was that a mile should
equal 8 furlongs, since the furlong was an English unit roughly equivalent to the Roman
stadium and the Romans had set their mile equal to 8 stadia. This correspondence is not
exact: the furlong is 660 English feet and the stadium is only 625 slightly-shorter Roman
feet.
In 1592, Parliament settled this question by setting the length of the mile at 8
furlongs, which works out to 1760 yards or 5280 feet. This decision completed the English
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distance system. Since this was just before the settling of the American colonies, British and
American distance units have always been the same. However, other measurements were
not standardized and differences can be seen in these measurements; e.g. weight and
volume
Now for the bottom line to English customary units.
eccentricities, English customary units clearly are more cumbersome to use than metric
units in trade and in science. As metrication proceeds, the English units are less and less in
use. On the other hand, these traditional units are rich in cultural significance. We can
trace their long histories in their names and relationships. We should not forget them, and
it is unlikely that we will, even when Britain and America complete their slow conversion to
the metric system. The American economy of the 22nd Century may be completely metric,
but probably Americans will still call 30 centimetres a "foot" and 1600 meters a "mile."
And how does the use of the metric system over customary English units compare to
trades individuals? Many trades people use only linear measures; therefore, the change is
an easy and positive one for them from three kinds of units (feet, inches, and inchfractions) to one (millimetres). A metric tape measure usually is the only new tool they
require and extensive classroom work is rarely needed to convert inches to feet to yards,
etc.
Plumbing and HVAC personnel must learn the additional metric measures for mass, volume,
pressure, force and temperature; however, most seem to welcome the change to a simpler,
decimal-based system. Electricians, of course, have always worked in the metric world of
volts, amps, and watts.
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exceptions. In addition, the scientific world, as well as trade and commerce, uses the metric
system, even in the U.S.
The English system of measurement had a good run, but there are a number of
disadvantages of this system that we will explore in this lesson.
English System of Measurement Defined
What is the English system of measurement? It is a system of weights and measures
that evolved over time and was once the de facto standard throughout much of the world.
The best definition of this system comes with the British Weights and Measures Act of 1824.
This act defined a standardized set of measures for the British Empire, known as the
Imperial Units. Here is a table listing several examples of these:
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6.0 CONCLUSION
1. Tokyo Disneylands Space Mountain roller coaster came to a sudden halt just before
the end of a ride on December 5, 2003. This startling incident was due a broken axle.
The axle in question fractured because it was smaller than the designs requirement;
because of the incorrect size, the gap between the bearing and the axle was over
1mm when it should have been a mere 0.2mm (to picture this, imagine that the
gap is the thickness of a dime, compared to what it's supposed to be, the thickness
of two sheets of common printer paper). The accumulation of excess vibration and
stress eventually caused it to break. Though the coaster derailed, there were no
injuries. Once again, unit systems caused the accident. In September 1995, the
specifications for the coasters axles and bearings were changed to metric units. In
August 2002, however, the English unit plans prior to 1995 were used to order
44.14mm axels instead of the needed 45mm axels.
2. While diversity may be a desirable safety feature in some cases such as redundant
diverse channels architecture it is definitely not desirable for measurement
systems. The solution to the problem of different measurement systems has existed
for a long time, but due to mostly historic legacy and social, cultural and institutional
inertia, it was slowed at the expense of dependability (safety, availability, security,
etc.) of many systems, with significant costs. A list of arguments has been presented,
supporting global adoption of the metric system as the single measurement system,
as both a way of eliminating risks with no benefit and unnecessary non-quality costs
and their negative impact on the efficiency of the safety
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7.0 REFERENCES
1. http://disney.wikiaglobal.com/wiki/Space_Mountain_(Tokyo_Disneyland),
02/01/2016.
2. http://www.mouseinfo.com/forums/tokyo-disney-resort/13134-olc-spacemountain-accident-report-released.html, 02/01/2016.
3. http://study.com/academy/lesson/english-system-of-measurement-definitionhistory-advantages-disadvantages.html, 02/01/2016.
4. The Dangers of the Metric Feet Yard Multiple Measurement Systems Usage Effect
on Safety, Emil P. Vlad Melbourne, Victoria, Australia, 02/01/2016
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