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Hak936 12
Hak936 12
Instruction Manual
Thank you for purchasing the HAKKO 936 Soldering Station.
Please read this manual before operating the HAKKO 936.
Store the manual in a safe, easily accessible place for future reference.
Table of Contents
Packing List/ Specifications 1
Precautions2
Names of Parts 3
Setting up & Operating the HAKKO 9363 4
Tip Care and Use
Maintenance
Calibrating the Iron Temperature5
Tips 6
Troubleshooting Guide 7
Checking for breakage of the
heating element and cord assembly8 9
Parts List
Station / Iron Holder10
Iron11
Wiring Diagram11
Packing List
Please check the contents of the HAKKO 936 package and confirm that all the items listed below are included.
Iron Holder
Station
Iron/907,908
Hex Wrench
Iron/900 (S)
Specifications
Name
Power Consumption
HAKKO 936
100,110,220-240V / 60W
120V / 65W
Soldering Iron
Station
Output Voltage
Temperature Range
Dimensions
Weight (W/O Cord)
Power Consumption
Tip to Ground Resistance
Tip to Ground Potential
Heating Element
Cord Assembly
Total Length (w/o Cord)
Weight (w/o Cord)
900S
907
908
900S-ESD
907-ESD
908-ESD
24V AC-50W
Under 2
Under 2mV (TYP. 0.6mV)
Ceramic heater
1.2m (4 ft.)
176mm
190mm
200mm
(7 in.)
(7.5 in.)
(7.9 in.)
25g
44g
54g
(0.06 lbs.)
(0.09 lbs.) (0.12 lbs.)
Names of Parts
Iron Receptacle
Large Cleaning
Sponge
LED Heater Lamp
Temp. Control Knob
Knob Mount
Small Cleaning
Sponge
Iron Holder Base
Cord Assembly
CAL Pot Plug/Calibrator
OFF
ON
Power Switch
Hex Wrench
A. Iron Holder
1. Small Cleaning Sponge
Dampen the small cleaning
sponge with water and then
squeeze it dry.
Place it in one of the 4 openings
of the iron holder base.
2. Add water to approximately the
level as shown. The small sponge
will absorb water to keep the
larger sponge above it wet at all
times.
* The large sponge may be used alone
(w/o small sponge & water).
CAUTION : Be sure to turn off the power switch before connecting or disconnecting
the soldering iron. Failure to do so may damage the P.W.B.
B. Connections
1. Connect the cord assembly to
the receptacle.
2. Place the soldering iron in the
iron holder.
3. Plug the power cord into the
power supply. Be sure to ground
the unit.
Receptacle
Turn clockwise firmly
Align the grooves and pins,
and push straight in.
Cleaning
Clean the tip regularly with a cleaning sponge, as oxides and carbides
from the solder and flux can form impurities on the tip. These impurities
can result in defective joints or reduce the tip's heat conductivity.
When using the soldering iron continuously, be sure to loosen the tip
and remove all oxides at least once a week.
This helps prevent seizure and reduction of the tip temperature.
Never leave the soldering iron sitting at high temperature for long
periods of time, as the tip's solder plating will become covered with
oxide, which can greatly reduce the tip's heat conductivity.
After Use
Wipe the tip clean and coat the tip with fresh solder.
This helps prevent tip oxidation.
Maintenance
Inspect and Clean the Tip
Tips
The tip temperature will vary according to the shape of the tip. The preferred method of adjustment uses a tip
thermometer. (See Calibrating the Iron Temperature on page 5.)
A less accurate method involves adjusting the temperature control knob according to the adjustment value for each tip.
Example : When using a 900M-T-H tip at 400 C (750 F),
the difference between this tip and a 900M-T-B is -20 C (-36 F).
Set the temperature control knob to 420 C (786 F).
Refer to the chart for the correct adjustment values.
907
(0.2)
5
(0.08)
2
0.7(0.028)
17(0.66)
(0.25)
6.5
(0.2)
5
(0.08)
17(0.66)
0C
900M-T-SI
(0.08)
17(0.66)
R0.2(0.008)
0C
900M-T-1.5CF*
15(0.6)
13(0.51)
0C
900M-T-I
R0.2(0.008)
60
17(0.66)
25(0.98)
R0.2(0.008)
15(0.6)
0C
900M-T-2C
900M-T-2CF*
R0.5(0.02)
17(0.66)
0C
900M-T-4C
900M-T-4CF*
1.2(0.04)
(0.1
3)
45
0C
900M-T-3C
900M-T-3CF*
17(0.66)
-10 C/-18 F
900M-T-H
3.5
17(0.66)
(0
7.5.29)
25
19(0.74)
-20 C/-36 F
900M-T-1.8H
1(0.04)
1.8
(0.0
7)
17(0.66)
(0.16)
4
14(0.55)
0C
0C
900M-T-RT
(0.1)
3.2
(0.2)
5.1
(0.02)
0.5
17(0.66)
45
0C
900M-T-B
15(0.6)
45
17(0.66)
0C
-10 C/-18 F
900M-T-S4
(0
7.5.29)
(0.08)
2
-10 C/-18 F
900M-T-SB
45
15(0.6)
2(0.08)
60
(0.047)
1.2
0C
0.5(0.02)
900M-T-1.2LD
45
-10 C/-18 F
900M-T-1C
900M-T-1CF*
+30 C/+54 F
900M-T-R
(0.17)
4.2
(0.06)
1.6
(0.09)
2.4
(0.1)
17(0.66)
0.5(0.02)
(0.12)
3.2
0C
900M-T-3.2D
45
(0.031)
0.8
0.5(0.02)
0C
900M-T-0.8C
(0.04)
1
0C
900M-T-2.4D
17(0.66)
25(0.98)
(0.06)
1.5
0.7(0.028)
-10 C/-18 F
900M-T-0.5C
(0.08)
2
0C
900M-T-1.6D
17(0.66)
(0.1)
3
0.6(0.024)
(0.047)
1.2
0C
900M-T-1.2D
900M-T-K
R0.2(0.008)
(0.08)
2
900M-T-LB
(0.031)
0.8
900M-T-0.8D
25
14(0.55)
R0.25(0.01)
15(0.6)
0C
908 For heavy duty soldering HAKKO recommends the 908 iron with heavier tips.
20(0.8)
0C
900L-T-4C
900L-T-4CF*
0.5(0.02)
5 (0.2)
20(0.8)
(0.12)
3.2
0C
900L-T-3.2D
0.5(0.02)
0C
8(0.3)
20(0.8)
45
20(0.8)
45
0C
900L-T-5C
900L-T-5CF*
+20 C/
+36 F
2(0.08)
45
18(0.7)
20(0.8)
45
20(0.8)
20(0.8)
-20 C/-36 F
900L-T-K
(0.15)
4
(0.09)
2.4
0C
900L-T-2.4D
45
R0.2(0.008)
(0.2)
5
-20 C/-36 F
900L-T-3C
900L-T-3CF*
(0.1)
3
20(0.8)
(0.08)
2
0C
900L-T-2B
900L-T-I
(0.08)
2
900L-T-2C
900L-T-2CF*
R0.5(0.02)
(0.2)
5
900L-T-B
0C
15(0.6)
(0.047)
1.2
900S-T-1.2D
900S-T-1C
17(0.66)
0C
900S-T-2C
17(0.66)
0C
0.5(0.02)
R0.5(0.02)
60
15(0.6)
0C
900S-T-I
0C
17(0.66)
R0.2(0.008)
(0.08)
2
(0.06)
1.6
0 C 0.4(0.016)
900S-T-1.6D
900S-T-B
(0.04)
1
900S
45
17(0.66)
0C
17(0.66)
Troubleshooting Guide
WARNING : * Disconnect the power plug before servicing.
Failure to do so may result in electric shock.
* If the power cord is damaged, it must be replaced by the manufacturer,
its service agent or similarity qualified person in order to avoid personal
injury or damage to the unit.
Problem 1.
Problem 2.
Problem 3.
Check 3
Problem 5.
Problem 6.
Problem 7.
Check 8
5
4
12
8
10
Senser (Blue)
3
6
4
Part Name
Description
Upper Case
100,110,220~240V (Standard)
Upper Case / UL 120V (Standard / UL)
Upper Case
E.S.D.
P.W.B.
Panel
Receptacle
Knob
w / a screw
Knob Mount
w / a screw
CAL Pot Plug
Grounding Plate
Transformer
100-24V
Transformer
110-24V
Transformer
120-24V (Standard / UL)
Transformer
120-24V (ESD)
Transformer
220~240-24V
Transformer
240-24V (Australia)
Lower Case*
100,110,220~240V (Standard)
Lower Case / UL* 120V (Standard / UL)
Lower Case*
E.S.D.
Cord Stopper
Rubber Stopper
set of 2
Power Cord
3 Wired Cord But No Plug
Power Cord
3 Wired Cord & American Plug
Power Cord
3 Cord & Australian Plug
Power Cord
3 Cord & European Plug
Fuse / 2A
100,110V
Fuse / 2A
120V (UL)
Fuse / 0.8A
220~240V
Wiring Board for Switch
Power Switch
Hex Wrench
Binding Head
Tapping Screw (Fluted Point)
M 3.5 ~50 (4)
M 3.5 ~40 (4) for No.B2228
Transformer
11
10
15
14
Tapping Screw
(Fluted Point)
M 4 ~12 (4)
16
13
12
17
2
Item No. Part No.
1
C1141
C1142
2
B2020
B2021
3
B2019
4
A1042
Part Name
Iron Holder
Iron Holder
Iron Receptacle
Iron Receptacle
Iron Holder Base
Cleaning Sponge
For
900S
907,908
900S
907,908
900S,907,908
900S,907,908
1
3
4
10
Part Name
Nut
Nut
Soldering Tip
Heating Element
Terminal Board
Handle
Handle
Handle Cover
Handle Cover
Cord Bushing
Cord Asse'y
Cord Asse'y
Description
E.S.D.
See. P.6
Old part No.900S-H
w/Cord Stopper
w/Handle Cover
w/Handle Cover, E.S.D.
E.S.D.
(Not shown)
(Not shown)
E.S.D. (Not shown)
907,908
Item No. Part No.
1
B1784
B1794
2
B1786
B1787
3
4
5
6
7
8
9
10
11
B2022
B2033
B2032
A1321
B2028
B2023
B2024
B2025
B2026
B2027
B2031
B2029
B2030
Part Name
Nut
Nut
Tip Enclosure
Tip Enclosure
Soldering Tip
Soldering Tip
Nipple
Nipple
Grounding Spring
Heating Element
Terminal Board
Handle
Handle
Handle
Handle
Handle Cover
Cord Bushing
Cord Asse'y
Cord Asse'y
Description
See. P. 6
See. P. 6
E.S.D.
For
907
908
907
908
907
908
907
908
907,908
907,908
907,908
907
907
908
908
907,908
907,908
907,908
907,908
Wiring Diagram
24V
Transformer
3 Core
P.W.B.
Ground
AC
TR
HEAD OFFICE
4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN
TEL: (06) 561-3225 FAX: (06) 561-8466
OVERSEAS AFFILIATES
U.S.A.: AMERICAN HAKKO PRODUCTS, INC.
25072 ANZA DR. SANTA CLARITA, CA 91355, U.S.A.
TEL: (805) 294-0090 FAX: (805) 294-0096
Toll Free (800)88-HAKKO
4 2 5 5 6
www. hakkousa.com
S'PORE: HAKKO PRODUCTS PTE., LTD.
1, GENTING LINK #02-04, PERFECT INDUSTRIAL
BUILDING, SINGAPORE 349518
TEL: 7482277 FAX: 7440033
11
SEP., 1998