No.

Dokumen/Revisi
PMN-FR-008/2

Overhaul Schedule SGP#1

PT INDONESIA ASAHAN ALUMINIUM (PERSERO)
ID

Task Name

Duration

SGP#1
G/E
Disassembly
Dis. Of PMG Collector shaft, cover &
Drain of Oil
Dis. Of UBB & Shaft
Pull Out of Rotor & Put in Lower Air seal

50 days
45 days
33,5 days
1 day

Mon 25/07/16
Mon 25/07/16
Mon 25/07/16
Mon 25/07/16

25/07
Fri 16/09/16
25/07
Fri 02/09/16
25/07
Mon 25/07/16

1,5 days
0,5 days

Tue 26/07/16
Wed 27/07/16

27/07
Wed 27/07/16 26/07
27/07
27/07
Wed 27/07/16

1,5 days

Thu 28/07/16

Fri 29/07/16

1 day
3 days
0,5 days
11 days

Fri 29/07/16
Sat 30/07/16
Sat 30/07/16
Wed 03/08/16

Sat 30/07/16
Wed 03/08/16
Sat 30/07/16
Mon 15/08/16

6 days
7 days
30 days

Thu 25/08/16
Thu 18/08/16
Thu 28/07/16

Wed 31/08/16
Thu 25/08/16
Fri 02/09/16

14 days
0,5 days
1,5 days
2 days
1 day
0,5 days

Wed 31/08/16
Thu 01/09/16
Thu 01/09/16
Sat 03/09/16
Tue 06/09/16
Wed 07/09/16

Fri 16/09/16
Thu 01/09/16
Fri 02/09/16
Mon 05/09/16
Wed 07/09/16
Wed 07/09/16

0,5 days
0,5 days
0,5 days
2 days

Wed 07/09/16
Sat 10/09/16
Sat 10/09/16
Tue 13/09/16

Wed 07/09/16
Sat 10/09/16
Sat 10/09/16
Wed 14/09/16

1 day
12 days
1 day
4 days
50 days
3 days
0,25 days
0,25 days
2,5 days
32 days
2 days
5 days
2 days
2 days
6 days
5 days
2 days
2 days
3 days
0,5 days

Thu 15/09/16
Wed 31/08/16
Fri 16/09/16
Tue 13/09/16
Mon 25/07/16
Mon 25/07/16
Mon 25/07/16
Mon 25/07/16
Mon 25/07/16
Mon 15/08/16
Mon 15/08/16
Thu 18/08/16
Wed 24/08/16
Fri 26/08/16
Sat 03/09/16
Mon 05/09/16
Sat 17/09/16
Sat 17/09/16
Tue 20/09/16
Tue 20/09/16

Thu 15/09/16
Thu 15/09/16
Fri 16/09/16
Fri 16/09/16
25/07
Thu 22/09/16
25/07
Wed 27/07/16
25/07
25/07
Mon 25/07/16
Mon 25/07/1625/07 25/07
Wed 27/07/1625/07
Thu 22/09/16
Tue 16/08/16
Tue 23/08/16
Thu 25/08/16
Sat 27/08/16
Fri 09/09/16
Fri 09/09/16
Mon 19/09/16
Mon 19/09/16
Thu 22/09/16
Tue 20/09/16

0,5 days
1,5 days

Tue 20/09/16
Tue 20/09/16

0,5 days
0,5 days
0,5 days
46,75 days
39,25 days
0,25 days
1,5 days
3 days

Thu 22/09/16
Thu 22/09/16
Thu 22/09/16
Mon 25/07/16
Mon 25/07/16
Mon 25/07/16
Mon 25/07/16
Thu 28/07/16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

46
47
48
49
50
51
52
53

Pull out brake, lower bearing cover

&bearing
Pull out of Lower shaft & LBB
Inspection of MTR
Pull Out Air cooler
Cleaning Air Cooler & Pressure Test
Inspection of Rotor
Inspection of Stator coil
Cleaning & Inspection of Generator
Parts
Assembly
Put in Lower Air Seal
Put in LBB & Lower Shaft
Mounting of Air Cooler & Piping
Setting Lower Air Seal
Put in Lower Bearing,Put in Bearing
Cover & Put in RAdial pin
Put in Rotor
Put in UBB & Upper shaft
Setting Upper Oil dam & Flushing
Install of Collector shaft, Slip ring, PMG
& Wiring
Adjust of Lower Bearing
Renewal MCC
Oil Make up
Final Assembly of Generator
WT/GE
Disassembly
Shut Down
Locking
Dis. Of Coupling Bolt
Assembly
Temporary Assembly
Centering
Make New Pin
Dis. Temporary Parts
Tightening of Coupling bolts
Shaft Alignment
Test w/o Water
Announciator & Interlock Test
Test with Water
Initial Running & Bearing Heat Run
Test
Test SSG & Speed Relay
Synchronizing & automatic start/stop
test & Emergency shut down
Load Rejection Test
Full Load Test
Final Meating
W/T
Disassembly
Dewatering of Draft Tube
Check of GV & Bearing Gap
Dis. W/T Parts w/o Crane

Start

Finish

August 2016
September 2016
24 25 26 27 28 29 30 31 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
25/07
22/09
Thu 22/09/16
16/09
02/09
25/07

28/07

29/07
29/07
30/07
30/07

30/07
03/08
30/07
03/08

15/08
25/08
18/08

31/08
25/08

28/07

02/09
31/08
01/09
01/09

16/09
01/09
02/09
03/09

05/09
06/09
07/09
07/09
07/09
07/09

07/09
10/09
10/09

10/09
10/09
13/09

14/09
15/09

31/08
13/09

15/09
15/09
16/09
16/09
16/09
22/09

27/07

27/07
15/08
15/08

22/09
16/08
18/08

23/08
24/08

25/08
26/08

27/08
03/09
05/09

09/09
09/09
17/09
17/09
20/09
20/09

22/09
20/09

20/09
20/09

Tue 20/09/16
Wed 21/09/16

Thu 22/09/16
Thu 22/09/16
Thu 22/09/16
25/07
Mon 19/09/16
25/07
Fri 09/09/16
Mon 25/07/1625/07 25/07
26/07
Tue 26/07/1625/07
28/07
Sat 30/07/16

19/09
19/09

20/09
21/09

22/09
22/09
22/09
19/09

22/09
22/09
22/09

09/09

30/07

Page 1

APPROVED
NAME
POSITION
SIGN/DATE

Benny Iskandar
dGM

CHECKED

PREPARED

J.B. Samosir
M

SI/AS

No. Dokumen/Revisi
PMN-FR-008/2

Overhaul Schedule SGP#1

PT INDONESIA ASAHAN ALUMINIUM (PERSERO)
ID
54
55

Task Name

Duration

Pull out GV Arms 20 pcs

Dis. Of oil basin, oil dam & pull out

56
57
58
59
60

Dis, Turbine Parts with Crane

Pull out GV Op. Ring
Pull Out TGB Support
Pull Out Servomotor 2 pcs
Pull out GV Stem Housing 20 pcs

61
62
63
64
65
66
67
68
69
70
71

Pull out Head cover

Pull out G. Vane 20 pcs
Pull out Runner
Transfer Stem Housing to R/S
Replacement of Runner
Change of G.V. Lower Bushing
Change of G.V, Upper & Middle Bushing
Overhaul Servomotor
Cleaning & Inspection of W/T Parts
Cleaning & Painting Spiral Casing
Replacement Lower Wearing Ring

72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105

Start

Finish

August 2016
September 2016
24 25 26 27 28 29 30 31 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
28/07
30/07
Sat 30/07/16
30/07
30/07
Sat 30/07/16

3 days
0,5 days

Thu 28/07/16
Sat 30/07/16

4,5 days
0,25 days
0,25 days
0,75 days
1,25 days

Mon 01/08/16
Mon 01/08/16
Mon 01/08/16
Mon 01/08/16
Tue 02/08/16

Fri 05/08/16
Mon 01/08/16
Mon 01/08/16
Tue 02/08/16
Wed 03/08/16

0,5 days
0,5 days
0,5 days
0,5 days
18 days
7,5 days
7,5 days
8 days
30 days
19 days
6 days

Wed 03/08/16
Thu 04/08/16
Thu 04/08/16
Fri 05/08/16
Mon 08/08/16
Fri 05/08/16
Fri 05/08/16
Fri 19/08/16
Thu 04/08/16
Tue 16/08/16
Fri 05/08/16

Wed 03/08/16
Thu 04/08/16
Thu 04/08/16
Fri 05/08/16
Tue 30/08/16
Sat 13/08/16
Sat 13/08/16
Sat 27/08/16
Fri 09/09/16
Wed 07/09/16
Fri 12/08/16

W/T Auxiliary
25,5 days
Fri 05/08/16
Overhaul Bypass Valve
6 days
Tue 30/08/16
Inspection of Bypass piping
6 days
Fri 12/08/16
Machining GV Thrust Bearing
6 days
Mon 22/08/16
Overhaul Main Strainer
4 days
Fri 12/08/16
Overhaul MWSP
5 days
Mon 08/08/16
Renewal control pipe of Inlet Valve
14 days
Fri 05/08/16
Repair Embedded Pipe
12 days
Mon 08/08/16
Assembly
18 days
Mon 29/08/16
Put in Runner, G. Vane, Head Cover & Servomotor
3 days
Mon 29/08/16
Put in GV Arm, Link, Squeeze, etc
2 days
Thu 01/09/16
Ass. & Adjusting of GV. Op. Mechanism
10 days
Fri 02/09/16
Adj. of Turbine Bearing Gap
1 day
Thu 15/09/16
Make Up Oil Pressure
1 day
Sat 10/09/16
Setting of Walk way, wiring connection, etc 2 days
Sat 17/09/16
Closing Draft Tube & Casing Man Hole
1 day
Thu 15/09/16
Instrumentation
48,5 days
Mon 25/07/16
Disassembly
37,5 days
Mon 25/07/16
Dis. Of Sensor, Wiring & it's piping
6,5 days
Mon 25/07/16
Replacement flexible pipes & marking of instrument
13 days
Mon 08/08/16
Cleaning & Inspection of dis. Parts
13 days
Thu 28/07/16
Check Characteristic & Calibration of Instrument
27 days
Sat 06/08/16
Assembly
21 days
Sat 27/08/16
Mounting of Disassembled Instrument Equipments
15 days
& wiring
Sat
connection
27/08/16
Preparation for Load Rejection Test
3 days
Mon 19/09/16
Technical Advisor
41 days
Mon 01/08/16
Generator Assembly
27 days
Thu 18/08/16
Main Transformer
4 days
Mon 01/08/16
Replacement Lower Wearing Ring
6 days
Fri 05/08/16
Repair Runner
3 days
Mon 08/08/16
Labor Supply
48 days
Mon 25/07/16
Labor Supply for Mechanics 6 persons
48 days
Mon 25/07/16
Labor Supply for Electric 6 persons
48 days
Mon 25/07/16
Renewal Meter SGP
12 days
Mon 25/07/16

Mon 05/09/16
Mon 05/09/16
Fri 19/08/16
Sat 27/08/16
Tue 16/08/16
Fri 12/08/16
Tue 23/08/16
Tue 23/08/16
Mon 19/09/16
Wed 31/08/16
Fri 02/09/16
Wed 14/09/16
Thu 15/09/16
Sat 10/09/16
Mon 19/09/16
Thu 15/09/16
Wed 21/09/1625/07
Wed 07/09/1625/07
Mon 01/08/1625/07
Tue 23/08/16
Thu 11/08/16
Wed 07/09/16
Wed 21/09/16
Wed 14/09/16
Wed 21/09/16
Mon 19/09/16
Mon 19/09/16
Thu 04/08/16
Thu 11/08/16
Thu 11/08/16
25/07
Tue 20/09/16
25/07
Tue 20/09/16
25/07
Tue 20/09/16
Sat 06/08/16

01/08
01/08
01/08
01/08 01/08
01/08
02/08
02/08
03/08

05/08

03/08
03/08
04/08
04/08
04/08
04/08
05/08
05/08
08/08
05/08
05/08

30/08
13/08
13/08
19/08

27/08

04/08

09/09
16/08

05/08

07/09

12/08

05/08

05/09
05/09

30/08
12/08

19/08
22/08

12/08

27/08

16/08

08/08

12/08

05/08

23/08
23/08

08/08

29/08
29/08

19/09
31/08
01/09
02/09

02/09

10/09

15/09

14/09
15/09

15/09

17/09
15/09

10/09
19/09
21/09

07/09
01/08
08/08

23/08

28/07

11/08
06/08

07/09
27/08
27/08

21/09
14/09
19/09

01/08
18/08
01/08

21/09
19/09
19/09

04/08
05/08

11/08
11/08

08/08

20/09
20/09
20/09

Page 2

APPROVED
NAME
POSITION
SIGN/DATE

Benny Iskandar
dGM

CHECKED

PREPARED

J.B. Samosir
M

SI/AS