SUPPLIER(FABRIC STORE)

CUSTOMER(SEWING)
MERCHANT
SYSTEM

FABRIC STORAGE
8838.
4
meter
s
Fabric
.
(total
68
rolls)

1588
meters
(13
rolls)

FABRIC ROLE TRAVELL

FROM FABRIC STORAGE
TO SPREADING AREA

3
C/T- 1.55 min
C/O3
Dist-

TRANSFER REQUIRED
QUANTITY OF ROLL
ON SPREADING TABLE

874
meters
(6 rolls)

2
C/TWIPC/ODist-

874m

starting of any operation

INSPECTION

Any operation

Manpower

Material flow
Process flow
10.30 am

Time

FER REQUIRED
ITY OF ROLL
EADING TABLE

PREAPERATION
STAGE BEFORE
SPREADING

CHECK THE WIDTH OF

THE LAY AND MEASURE
THE LAY LENGTH BY
INSPECTION

2
C/TWIPC/ODist-

START SPREADING

10.79 mins

C/T-

1 roll

WIP-

30
sec

C/ODist-

54 sec
1 roll of
124 m
15.69 sec

START SPREADING

LOAD THE FABRIC ROLL

2
F

ROLL DETAILS ENTRY BY THE

OPERATOR

C/T-

1.17mi
n

WIP-

1 roll

7.87se
c
WIP- 1roll

37.48se
c

C/O53.33se
Distc

C/ODist -

C/T-

TRY BY THE
OR

C/Tstarting time-TEARING THE FABRIC END

CHECK THE FACE SIDE &

measuring the width

2
C/TWIP-

15.
69s
ec

C/O-

Dist-

C/TWIPC/ODist-

54sec

START SPREADING

OK

NOT OK

UNROLL THE ROLL

0
C/TWIPC/ODist-

2
C/Tstarting time-10.30 am
START SPREADING

PULL THE FABRIC END BY

ONE PERSON

NOT OK

ALLIGN THE FABRIC END

AND KEEP THE WEIGHT

1
C/T-

9.39sec

2
C/T-

UNROLL THE ROLL

2
C/TWIPC/ODist-

1.37min
150 mts

5.82sec

WIP- 1 lay of 7 m

WIP-1 lay of 7 m

C/O 0
Dist- 7 meters

C/O- 0
Dist-

TEARING
AND FINISH
SPREADING
OF ONE LAY

GO BACK AND SCISSOR

OPEN

FINISH
LAYING OF
FIRST ROLL

C/T- 10.78sec

C/T-

WIP- 1 lay
C/O- 0
Dist-

WIP- 1 lay
C/ODist-

7.26sec

C/TEnding time10:47 AM
C/O-

2.85 min

FINISH
LAYING OF
FIRST ROLL

ng time10:47 AM
2.85 min

2
C/Tmin
C/O-

MANUAL
MARKING
START

FINISH LAYING OF 1ST LOT

AFTER
FINISHIN
G
ACTIVITY

2.51

C/TEnding time11.57 AM
C/O2.06 min

C/T- 64 min
Starting time12.06 PM

BRING THE
PATTERNS FROM
CAD
DEPARTMENT

MANUAL
MARKING
START

C/T- 64 min
Starting time12.06 PM

CHECK AND SEGRIGATION

OF PATERN

C/TWIP- All the patterns

of a 4 way marker
C/O-

MANUAL MARKING ON
FABRIC USING TAILORS
CHALK

1
C/T-

4.06 min

WIP- All the

patterns
of a 4
way marker

Dist-

1
C/TWIPC/ODist-

51 min
113 lay

F
C/ODist-

2.20 min
1
C/TStarting time-

MANUAL
MARKING END

1:10 PM

STICKER MAKING

C/T- 3 min
WIPC/ODist-

MANUAL MARKING ON
FABRIC USING TAILORS
CHALK

PREPARATION TIME

STICKERING

2
C/TWIPC/ODist-

51 min
113 lay

MANUAL
MARKING END

STICKER MAKING

1
C/T- 3 min
WIPC/ODist-

7.20 min

C/T- 2.15 mins

WIPC/ODistF

START BLOCK CUTTING

CHECK MATCHING FOR

POCKET & SLEEVE

2
starting time 1:15 PM
WIP- 113 lay

C/TWIP-

3
min

END BLOCK CUTTING

2
C/T55 mins
Ending time - 2:10 PM
WIP113 lay
C/ODist-

STORE BIG BLOCKS AT

RELAXATION AREA

CK CUTTING

55 mins
me - 2:10 PM
113 lay

STORE SMALL BLOCKS AT TICKETING AREA

1
C/TWIP
C/ODist-

2.14min

C/TWIPC/ODist-

3.46
min

DELAY

START
TEARING

2
22 MINUTES

STARTING TIME
2:40 PM

C/T-

WIPC/ODist-

C/ODist-

WIP-

PREPARATION
TIME BEFORE
NUMBERING

DELAY

T TICKETING AREA

2
2
C/T- 1.35 min
WIPC/T- 1.35 min
C/OWIPDistC/ODist-

Waighting time 162 MINUTES

2
C/T-

48.30SEC

2
ENDING TIME -

WIPC/ODist-

8.20 SEC

Starting time 8.30 am time Starting

8.30 am

PREPARATION TIME BEFORE TICKETING

(BRING THE BULK FROM RELAXATION AREA
TO NUMBERING AREA , MACHINE
PREPARATION)

END TEARING

TEARING OF FRONT BACK

AND SLEEVE

START
NUMBERING

WIPC/ODist-

2:48P
M

1
C/TWIPC/ODistF

2 min

START
NUMBERING

Starting time 8.30 am time Starting

8.30 am

BUNDLING

END
NUMBERING

DE
LAY
Waighting time 6 MINUTES

2
C/TWIPC/ODist-

Ending time 9.09 am

START
NUMBERING

PARATION TIME BEFORE TICKETING

THE BULK FROM RELAXATION AREA
O NUMBERING AREA , MACHINE
PREPARATION)

1
2 min

BUNDLE
CHANGING

STARTING TIME - 2:42

PM
WIPC/ODist-

TICKETING

1
C/TWIPC/ODistF

6.68sec

C/T- 55.65sec
WIPC/O- 31.50sec
Dist-

C/TWIPC/ODist-

BUNDLING

SLEEVE PLACKET TO FUSING

AREA

SLV PLACKET AND

YOKE PARTS

TOP YOKE
PARTS TO
RELAY

RELAY

TICKETING

C/TWIPC/ODist-

C/TWIPC/ODist-

END
NUMBERING
RELAXATION
AREA

/T- 55.65sec

WIP-

/O- 31.50sec
ist-

1
ENDING TIME 3:14 PM
WIPC/ODist-

DELAY FOR
NEXT
OPERATION - 41
minutes

STARTING
OF RELAY

BOWING

20
STARTING
TIME - 3:55 PM
WIPC/ODist-

C/TWIPC/ODistF

C/TWIPC/ODistFUSING

PREPARATION
TIME
(SET THE
PATTERN ON
THE LAY, AND
SET THE
CLAMP)

BAND KNIFE
CUTTING AREA

RELAY

C/TWIPC/ODist-

C/TWIPC/ODist-

RELAY

BOWING

10
C/TWIPC/ODist-

C/TWIPC/ODist-

1
0

ENDING OF
RELAY

STRAIGHT KNIFE
CUTTING AREA

20
ENDING TIME 1:30PM PM
WIPC/ODist-

PREPARATION
BEFORE
CUTTING

2
C/TWIPC/ODist-

C/T- 3.01 min

WIPC/ODist-

PREPARATION
TIME
(SET THE
PATTERN ON
THE LAY, AND
SET THE
CLAMP)

PARTS
INSPECTION

BAND KNIFE
CUTTING

START
STRAIGHT
KNIFE CUTTING

PREPARATION
BEFORE
CUTTING

2
C/T- 3.01 min
WIPC/ODist-

SET THE PATTERN

ON THE LAY
USE CLAMP

2
STARTTING TIME PM
WIPC/ODist-

1
C/TWIPC/ODist-

C/TWIPC/ODist-

NUMBERING

PARTS
INSPECTION

C/TWIPC/ODistCUTTING BY
STRAIGHT KNIFE
PARTS
INSPECTION

C/TWIPC/ODist-

C/TWIPC/ODist-

C/TWIPC/ODistF

F
NUMBERING

SEISSOR
OPENING OF
SLEEVES

C/TWIPC/ODistF

C/TWIPC/ODistF

C/TWIPC/ODistF
BUNDLING

C/TWIPC/ODist-

C/TWIPC/ODist-

F
WHITE PENCIL
MARKING FOR
EMBROIDARY

WHITE PENCIL
MARKING FOR
EMBROIDARY

C/TWIPC/ODistFINAL
AUDITING

SCISSOR
OPENING OF
FRONT PARTS

C/TWIPC/ODistFC

C/TWIPC/ODistF
BUNDLING

SEND ALL
THE LEFT
FRONT PARTS
TO N.N PURA

Sending
time -

FINAL
AUDITING

SEND ALL
THE LEFT
FRONT PARTS
TO N.N PURA

BUNDLING

Rceavingin
g time C/T -

EDGE CUTTING

2
C/TWIPC/ODist-

C/TWIPC/ODist-

FC

BUNDLING

EDGE CUTTING
BUNDLING

EDGE CUTTING

C/TWIPC/ODist-

C/TWIPC/ODist-

BUNDLING