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BRIGGS & STRATTON Carburetion Troubleshooting & Repair Procedures 1996 - Carb - Trouble - Shooting
BRIGGS & STRATTON Carburetion Troubleshooting & Repair Procedures 1996 - Carb - Trouble - Shooting
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PRIMERS
Some engine models use a primer bulb system to
force fuel up through the main nozzle and into the
venturi. This adds additional fuel to start the engine.
To verify that the primer is indeed working, remove
the air cleaner assembly and look directly into the
throat of the carburetor. A pulse of fuel should be
seen when the primer is depressed. The amount of
fuel coming out of the nozzle is directly related to
how hard and often the primer bulb is depressed.
Fig. 2
FUEL SUPPLY
A simple check of fuel supply and delivery to the
carburetor is accomplished by mechanically clamping off the fuel line in order to stop fuel flow, then
removing the line from the inlet fitting of the
carburetor. See Figure 2.
With the fuel cap installed, release the clamp, and
allow the fuel to run into a container approved for
gasoline. The fuel flow should be as wide as the
inside diameter of the line.
Fig. 3
Fig. 4
ANTI-AFTERFIRE SOLENOIDS
Fig. 5
DEBRIS
Any debris lodged in the main jet of a carburetor can
cause an engine to appear under-choked. In some
cases (even on primer systems) the debris in the jet
can completely stop any fuel from flowing into the
throat of the carburetor.
The lesson here is that there are multiple factors that
can affect startability. The faulty operation of the
choke is common but not the singular answer for all
hard to start cold situations.
Fig. 6
14
15
Fig. 8
16
Fig. 10
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There are times when an engine will exhibit multiple symptoms. This is where your troubleshooting skills will
be tested time and time again. It is important to remember basic carburetor theory while performing your
tests.
Multiple symptoms tend to follow a pattern in which common combinations are found.
Fig. 11
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CLOGGED/DAMAGED MUFFLERS
A clogged/damaged muffler or spark arrestor can
cause poor performance as well as an apparent
carburetor leak. The classic symptoms of a muffler
problem are:
Lack of power, difficulty in achieving rpm
Distinct change in exhaust sound level or quality
Gasoline soaked air filter
Noticeable large plume of gasoline vapor around
the carburetor (with the engine running)
To check the muffler for problems, replace the
muffler and re-test. (Dont forget that a loose
exhaust valve seat can closely mimic a clogged
muffler).
Fig. 14
Fig. 15
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Fig. 16
The tools suggested by Briggs & Stratton to perform the following troubleshooting tests are:
Walbro 4 cycle thumb pump part # 57-21, McCulloch carburetor pump part # 215432 or a similar
equivalent.
Before testing a float style carburetor with air pressure, be sure that the float assembly contains no liquid.
Any retained liquid causes increased weight and reduced buoyancy.
Fig. 17
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Fig. 19
Fig. 20
GO THE DISTANCE
INLET
SEAT
CAVITY
Fig. 21
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Fig. 22
Fig. 23
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Fig. 24
BENCH TEST
You can quickly and easily bench test this condition.
Install the nozzle/jet assembly into the lower carburetor body. Thread a 1/4 bolt into the base at the
speed control bracket boss to use as a handle.
Grip the bolt head in a vise and position the body so
that it is level. See Figure 25.
Add fuel to the bowl until it is three quarters full. If the
tapered sealing area is intact, there will be no fuel
leakage into the carburetor throat.
Fig. 25
Fig. 26
25
26
Notes
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