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Bolt Length Design PDF
Bolt Length Design PDF
Boss Dimensions
Boss thickness is a function of size and strength
requirements and also design of components. For
optimum strength, the minimum wall thickness
should be twice the maximum diameter of the STI
Recoil Tap. For minimum requirements, a wall
thickness of twice the bolt diameter to centre line
may be adequate.
Boss Thickness
Diameter of STI Tap
C
Diameter of STI Tap
Gauging
Recoil inserts, when installed correctly in tapped
and gauged holes, will conform with the tapped
hole dimensions once the insert has been seated.
Gauging of the tapped hole with the appropriate
gauges prior to installing Recoil inserts is therefore
highly recommended.
Edge Dimensions
The minimum edge distance recommended is the
maximum diameter of the STI tap measured from
the edge of the material to the centre line of the hole.
Edge Thickness
Bolt Engagement
Maximum strength of the bolted insert assembly
will be achieved if the bolt or screw engages the
full length of the insert. Ideally, the minimum bolt
projection for safe engagement should be at least
two pitches beyond the last coil of the insert.
Tang Removal
To achieve the optimum bolt engagement and hence
maximum strength, the tang should be removed from
the insert. Exceptions to this recommendation may
be necessary in certain blind-hole applications
involving light tensile bolt loading.
33
800-453-1692
Assembly Design
Design Method
The ultimate consideration is to design an assembly that balances the tensile strength of the bolt material
against the shear strength of the parent material. With insert lengths available in 1, 1 1/2, 2, 2 1/2, and 3
times the nominal thread diameters, there are engagement lengths available to produce an assembly
thread system where the bolt will fail without damage to the parent material or thread. The bolt must be fully
engaged along the entire length of the insert to obtain this position.
Selection of the correct length insert can be determined from Table 1 refering to values for bolt ultimate
strengths and parent material shear strengths. For intermediate strength value, use the next higher bolt
tensile value or the next lower parent material shear strength.
Assembly strength is a function of shear area and the shear strength of the parent material, tensile strength
and cross sectional area of the bolt. Table 1 provides a recommendation of the nominal length of insert
which should be selected for a parent material of a certain shear strength, so that when a bolt is used with
defined tensile properties, tensile failure of the bolt should occur before the insert is stripped away from the
material in which it was inserted.
500 (MPa)
72,000 (psi)
600 (MPa)
87,000 (psi)
800 (MPa)
116,000 (psi)
1000 (MPa)
145,000 (psi)
1200 (MPa)
174,000 (psi)
1400 (MPa)
203,000 (psi)
2.0D
2.5D
2.5D
1.5D
1.5D
2.0D
3.0D
1.0D
1.5D
1.5D
2.0D
2.5D
3.0D
1.0D
1.0D
1.0D
1.5D
2.0D
2.0D
2.5D
1.0D
1.0D
1.0D
1.5D
1.5D
2.0D
2.0D
1.0D
1.0D
1.0D
1.0D
1.5D
1.5D
2.0D
1.0D
1.0D
1.0D
1.0D
1.0D
1.5D
1.5D
Note: Inserts are available in different lengths which are measured by the diameter of the thread. For example the length
of a 3D insert would be three times the diameter.
Note: Table 1 is for guidance only. It remains the responsibility of the user to ensure that the insert nominal length
chosen is suitable for the particular application concerned.
Design Method
The following Procedure can be used to verify a joint design incorporating a wire thread insert.
1. Select size and strength of bolt to be used. (refer to table 2)
2. Determine tensile failure load of the selected bolt.
3. Determine shear strength of parent material for the installation of the insert. (refer to table 3)
4. Determine length of insert based on the shear strength capability if parent material.
Note: Information in refering to joint strength is intended as a guide only. Engineering design configurations must be
sought when exact calculations are required.
Nominal Diameter
1/2"-13 UNC,
Socket Head Cap Screw
0.500"
Pitch
2.0 mm
TPI
13
Shear Strength
Tensile Strength
34
800-453-1692
Assembly Design
Table 2 Strength, Bolt (Metric)
BOLT GRADE
BOLT GRADE
SAE Grade 1
1/4" to 1"
SAE Grade 5
1/4" to 1 1/2"
SAE Grade 7
1/4" to 1 1/2"
SAE Grade 8
1/4" to 1 1/2"
ASTM A354
BC 1/4" to 2 1/2"
BD 1/4" to 2 1/2"
Socket head screw products
300 Series stainless steel
(Cold Forged)
304
316
SAE Grade 1
1/4" to 1"
SAE Grade 5
1/4" to 1 1/2"
SAE Grade 7
1/4" to 1 1/2"
SAE Grade 8
1/4" to 1 1/2"
ASTM A354
BC 1/4" to 2 1/2"
BD 1/4" to 2 1/2"
Socket head screw products
300 Series stainless steel
(Cold Forged)
304
316
413
827
917
1034
862
862
1250
700
700
60,000
120,000
133,000
150,000
125,000
125,000
181,000
101,000
101,000
Step Two:
Min Thread Diameter
0.407" (handbook)
Shear Area
149.5mm2
Shear Area
0.130" (calculated)*
154.589kN (calculated)#
(calculated)*
Step Three:
Type
Type
Shear Strength
Shear Strength
TEMPER
ALLOY
SHEAR STRENGTH
MPa (typical)
TEMPER
SHEAR STRENGTH
psi (typical)
62
283
97
138
172
109
331
9,000
41,000
14,000
20,000
25,000
16,000
48,000
Shear strength of standard parent materials, (indication only refer supplier for specific properties)
*Shear strength based on 60% of ultimate tensile strength.
35
800-453-1692
Assembly Design
Step Four,
Nominal Diameter
Pitch
2.0 mm
TPI
13
17.299mm
(Refer Taped Hole Data)
0.550"
(Refer Taped Hole Data)
L=
L=
L
= Length of fitted insert
Arbitrary Constant = 0.5
(Based on shearing of the parent material occuring along
the pitch diameter of the tapped hole)
L =
L
= Length of fitted insert
Arbitrary Constant = 1.085"
(Based on shearing of the parent material occuring
along the pitch diameter of the tapped hole)
/4)
25,000 X 0.550 X 0.5
L = 181,000 X (0.4072
L = 20.2mm
L = 1.085"
Conclusion:
For this application a 16mm diameter bolt has
been selected. Insert engagement of 20.2mm was
calculated. The suitable diameter of the insert can
be determined by dividing the length of the insert
by the diameter of the bolt.
Conclusion:
For this application a 1/2" diameter bolt has been
selected. Insert engagement of 1.085" was
calculated. The suitable diameter of the insert can
be determined by dividing the length of the insert
by the diameter of the bolt.
For example:
L/dia = 20.1/16
= 1.26 select next highest size
Therefore use a 1.5D insert
For example:
L/dia = 1.085/.5"
= 2.1 select next highest size
Therefore use a 2.5D insert
Tensile
Strength - Bolt
Calculated Load
of Assembly (kN)
Calculated Load
of Assembly (pounds)
200
1.5D insert failure. Load 185 kN
Selected bolt
Joint failure
through bolt
Tensile
Strength - Bolt
50,000
Selecting 3D insert
provides extra
allowance
for safety
1250 Mpa
bolt
Joint failure
through bolt
160
40,000
1034 Mpa
bolt
er
2.
ins
2D
rt
se
2D
in
20,000
1.
5D
in
se
rt
80
rt
se
1D
in
ert
.5D
20
220,000psi
bolt
5D
30,000
Joint failure
through insert
40
ins
100
Joint failure
through insert
in
s
700 Mpa
bolt
ert
Selecting 2D insert
provides extra
allowance
for safety
120
180
260
180,000psi
bolt
ert
1.5
ins
120,000psi
bolt
rt
se
D in
10,000
60,000psi
bolt
sert
.5D in
5,000
340
25,000
35,000
45,000
Diameter
15,000
36
800-453-1692
Thread Identification
Thread Identification And Drill Chart
Metric
DIAMETER IN
INCHES
.079
.087
.098
.118
.138
.157
.197
.236
.276
.315
.354
.394
.433
.472
.512
.551
.630
.709
.787
.866
.945
THREAD
SIZE
ISO COARSE
DRILL SIZE
MM
PITCH
2
2.2
2.5
3
3.5
4
5
6
7
8
9
10
11
12
13
14
16
18
20
22
24
.4
.45
.45
.5
.6
.7
.8
1
1
1.25
1.25
1.5
1.5
1.75
2
2
2.5
2.5
2.5
3
INCH
No. 42
No. 37
1/8
No. 27
11/64
13/64
1/4
9/32
21/64
13/32
31/64
37/64
21/32
47/64
13/16
MM
2.1
2.3
2.6
3.2
3.7
4.2
5.2
6.3
7.3
8.3
9.4
10.4
11.5
12.5
13.5
14.5
16.5
18.75
20.75
22.75
24.75
ISO FINE
DRILL SIZE
OTHER
PITCH
1
1
1.25
1.25
1.5
1.5
1.5
1.5
2
2
2
2
1*
1
1.25
1.25*
1.5*
1.5
1.5
1.5
INCH
21/64
13/32
31/64
9/16
21/32
23/32
13/16
MM
BA
DIAMETER
SIZE
MM
INCH
PITCH
DRILL
0
2
4
6
8
10
6.0
4.7
3.6
2.8
2.2
1.7
.236
.185
.142
.110
.860
.670
1
.8
.66
.53
.43
.35
6.2
4.9
3.8
2.9
2.3
1.7
8.3
9.3
10.25
11.25
12.25
13.25
14.25
16.5
18.5
20.5
22.5
24.5
*M10 X 1, M12 X 1.25, M14 X 1.25, M18 X 1.5 - popular spark plug sizes sizes above M24 available on request.
Inch
DIAMETER
INCHES
.86
.990
.112
.125
.138
.164
.190
.187
.216
.250
.312
.375
.437
.500
.562
.625
.750
.875
1.000
1.125
1.250
1.375
1.500
2.18
2.51
2.84
3.17
3.50
4.16
4.82
4.76
5.49
6.35
7.93
9.52
11.11
12.70
14.28
15.87
19.05
22.22
25.40
28.57
31.75
34.92
38.10
THREAD
SIZE
UNC
#2
#3
#4
#5 (1/8)
#6
#8
#10 (3/16)
3/16
#12 (7/32)
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
11/8
11/4
13/8
11/2
56
48
40
40
32
32
24
BSW
UNF
BSF
BSF*
DRILL SIZE
NPT*
(SAE)
24
20
18
16
14
13
12
11
10
9
8
7
7
6
6
40
24
24
20
18
16
14
12
12
11
10
9
8
7
7
6
6
64
56
48
44
40
36
32
32
28
24
24
20
20
18
18
16
14
12 (14)
12
12
12
12
28
26
22
20
18
16
16
14
12
11
10
9
9
8
8
27
19
18
19
18
14
14
14
14
11
11
11
11
11
11 1/2
UNC
BSW
INCH
MM
INCH
MM
3/32
No.36
No.31
N0.29
N0.25
11/64
13/64
13/64
15/64
17/64
21/64
25/64
29/64
17/32
19/32
21/32
25/32
29/32
1 1/32
1 5/32
1 9/32
1 13/32
1 17/32
2.3
2.7
3.0
3.4
3.7
4.4
5.1
5.0
5.6
6.7
8.3
9.9
11.5
13.0
14.5
16.5
19.75
23.0
26.0
29.5
33.0
36.0
39.0
No. 37
N0.26
11/64
13/64
13/64
2.3
2.7
3.0
3.3
3.7
4.4
5.1
5.0
17/64
21/64
25/64
29/64
33/64
37/64
41/64
49/64
57/64
1 1/64
1 5/32
1 9/32
1 13/32
1 17/32
6.6
8.2
9.8
11.5
13.0
14.5
16.25
19.5
22.5
26.0
29.5
32.5
36.0
39.0
No.31
*Nominal diameters for BSP and NPT are not thread diameters but relate to the inside diameter of the pipe.
37
800-453-1692
BSP
NPT
INCH
MM
3/8
9.9
33/64
13.5
21/32
17.0
13/16
21.5
1 1/64
27.0
1 9/32
33.5
Thread Identification
Screw Pitch Gauge
Drill Sizes
Thread Features
Major Diameter
Pitch Diameter
Minimum Diameter
Crest
Root
Thread Angle
Pitch
38
800-453-1692
General Information
SI Units & Conversions for Characteristics of Mechanical Fastners
CONVERSION
PROPERTY
UNIT
SYMBOL
FROM
Length
Mass
Density
Temperature
Area
Volume
Force
Pressure
Torque
metre
centimetre
millimetre
kilogram
gram
tonne (megagram)
kilogram per
cub. metre
deg. Celsius
square metre
squaremillimetre
cubic metre
cubic centimetre
cubic millimetre
newton
kilonewton
meganewton
bar
megapascal
newton/sqmm
newton-meters
TO
MULTIPLY BY
APPROXIMATE
EQUIVALENT
m
cm
mm
kg
g
t
kg/m3
inch
inch
foot
ounce
pound
ton (224lb)
pounds per cu. ft
mm
cm
mm
g
kg
kg
kg/m3
25.4
2.54
304.8
28.35
.4536
984.2
16.02
25mm =1 in
300mm-1 ft
1m=39.37
28g=1oz
1kg=2.2lb=35oz
1t=2206lbs
16kg/m3=1lb/ft3
C
m2
mm2
m3
cm3
mm3
N
kN
MN
bar
MPa
N/m2
N-m
deg. Fahr
sq. inch
sq. ft
cu. in
cu. ft
cu. yd
ounce(Force)
pound(Force)
kip
MPa
pound/in2(psi)
2
Kip/in (ksi)
inch-ounce
inch-pound
foot-pound
C
mm2
m2
mm3
m3
m3
N
kN
MN
bar
MPa
MPa
N-m
N-m
N-m
(F-32)x5/9
645.2
.0929
16387
.02832
0C=32 F
645mm2=1 in2
1m2=11 ft2
16400mm3=1 in3
1m3=35ft3
1m3=1.3yd
1N=3.6 ozf
4.4N=1 lbf
1kN=225 lbf
1MPa=1bar
1MPa=145 psi
7MPa=1ksi
1N-m=140 in.oz
1N-m=9 in. ib
1N-m.75 ft lb
1.4N-m=1 ft.lb
.7645
.278
.00445
.00445
.1
.0069
6.895
.00706
.113
1.356
800
780
760
745
725
712
682
688
652
262
614
601
590
576
552
545
529
514
502
495
477
461
444
427
415
401
388
374
370
362
351
346
331
323
311
301
293
285
Firth or
Vickers 120kg
1220
1170
1114
1060
1021
940
905
867
803
775
746
727
694
649
639
606
587
565
551
534
489
474
460
435
413
401
390
385
280
361
352
335
320
312
305
291
285
Rockwell
C. Scale1200
B. Scale1/16"
Cone 150kg load. Ball 100kg load
72
71
70
68
67
66
65
64
63
62
61
60
59
57
56
55
54
53
52
51
49
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
Firth or
Vickers 120kg
C.Scale 1200
Cone 150kg load.
276
269
261
258
255
249
245
240
237
229
224
217
211
206
203
200
196
191
187
185
183
175
170
167
165
163
160
156
154
152
147
147
143
141
140
135
130
-
278
272
261
258
255
250
246
240
235
226
221
127
213
209
201
199
197
190
186
184
183
174
171
168
165
162
159
154
152
150
147
147
144
142
135
135
130
-
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
7
6
5
4
3
2
1
-
120
119
119
118
117
116
115
115
114
114
113
112
111
111
110
109
109
108
107
106
105
39
B.Scale 1/16"
100kg load.
800-453-1692
105
104
103
102
102
101
100
99
99
98
97
96
95
94
94
93
92
92
91
91
90
88
87
87
86
85
84
83
82
82
80
79
79
77
75
75
72
-
Title
Federal Specifications
Title
FED-STD-H28
QQ-A-250
QQ-P-35
QQ-P-416
QQ-Z-325
TT-M-261
PP-H-1581
SAE Specification
Title
MA1565
MA1567
MA3279 / MA3280 / MA3281
MA3329 / MA3330 / MA3331
AS 1370
AMS 2400
AMS 2402
AMS 2410
AMS 2411
AMS 2427
AMS 2460
AMS 2645
AECMA Specifications
(European Aerospace Standards) Title
EN 2942
EN 2943
EN 2944
EN 2945
EN 3044
EN 3542
SBAC Specifications
Title
AGS 3600
AS 6733
AS 8455
Insert, Screw thread, metric, screw locking, helical coil corrosion resistant steel
DTD 734 cadmium plated
Insert-screw thread, unified screew locking, helical coil, h.r. alloy BS HR 503 Source
control drawing
UNF Unplated
UNF Cadmium plated
LN Specifications
Title
LN 9039
LN 9499
AGS 3700
Wire Insert
Stainless steel Wire Locking Inserts for temperatuers up to 700 deg F
DIN Specifications
Title
DIN 8140
Wire thread inserts for ISO metric screw threads - tapped holes for thread inserts
thread tolerances.
Title
Tapping of holes to receive wire thread inserts (ISO metric threads)
Prevailing torque type wire thread inserts - Specifications for ISO metric course
pitch threads
Prevailing torque type wire thread inserts - Specifications for ISO metric fine pitch threads
Free running type wire thread inserts - Specifications for ISO metric course pitch threads
Performance of prevailing torque wire thread inserts
40
800-453-1692