Nm3/hr m3/hr

Nm3/hr
P1
V1
T1

1.0 P2
5220 V2
273.0 T2

Nm3/hr m3/hr

m3/hr

Nm3/hr
P1
V1
T1

1
10287
265

Air side
Q
1.88333 m3/s
v
15 m/s

Gas side
Q
v

d req

d req

a
b
Eq Dia

399.8 mm
400 mm
400 mm
400 mm

a
b
Eq Dia

1.0
23478
273.0

2.86111 m3/s
12 m/s
551.0 mm
552 mm
552 mm
552 mm

INTERPOLATION
X
Y

Nm /hr m /hr
3

150 200

m3/hr
P2
V2
T2

1.01
25800
30

Z-1 =
Insulation Densities
Mineral wool
Calcium silicate
Foamglass
Glass fiber

128.148
200.238
144.166
96.11

kg/m3

INTERPOLATION
X-1 Y-1 Z
115 109 163
113.44

Kinematic
viscosity

Temperature

Density

kg/m3

m2/s

1.2950
1.2088
1.1225
1.0363
0.9500
0.8995
0.8490
0.7985
0.7480
0.7153
0.6825
0.6498
0.6170
0.5940
0.5710
0.5480
0.5250
0.5080
0.4910
0.4740
0.4570
0.4440
0.4310
0.4180
0.4050
0.3945
0.3840
0.3735
0.3630
0.3545
0.3460
0.3375
0.3290
0.3220
0.3150
0.3080
0.3010
0.2945
0.2880

12200000
14535000
16870000
19205000
21540000
24355000
27170000
29985000
32800000
36052500
39305000
42557500
45810000
49452500
53095000
56737500
60380000
64360000
68340000
72320000
76300000
80627500
84955000
89282500
93610000
98232500
102855000
107477500
112100000
117025000
121950000
126875000
131800000
137050000
142300000
147550000
152800000
158175000
163550000

FLUE GASES
0
25
50
75
100
125
150
175
200
225
250
275
300
325
350
375
400
425
450
475
500
525
550
575
600
625
650
675
700
725
750
775
800
825
850
875
900
925
950

GAS PROPERTIES
Thermal
Prandtl No
Diffusivity
Pr

0.7200
0.7125
0.7050
0.6975
0.6900
0.6850
0.6800
0.6750
0.6700
0.6650
0.6600
0.6550
0.6500
0.6475
0.6450
0.6425
0.6400
0.6375
0.6350
0.6325
0.6300
0.6275
0.6250
0.6225
0.6200
0.6175
0.6150
0.6125
0.6100
0.6075
0.6050
0.6025
0.6000
0.5975
0.5950
0.5925
0.5900
0.5875
0.5850

Specific heat

Cp

m2/hr

kcal/kgoC

60800
73350
85900
98450
111000
127250
143500
159750
176000
195000
214000
233000
252000
273750
295500
317250
339000
363250
387500
411750
436000
462750
489500
516250
543000
572750
602500
632250
662000
694250
726500
758750
791000
825500
860000
894500
929000
969750
1010500

0.2490
0.2505
0.2520
0.2535
0.2550
0.2568
0.2585
0.2603
0.2620
0.2635
0.2650
0.2665
0.2680
0.2698
0.2715
0.2733
0.2750
0.2770
0.2790
0.2810
0.2830
0.2848
0.2865
0.2883
0.2900
0.2915
0.2930
0.2945
0.2960
0.2975
0.2990
0.3005
0.3020
0.3035
0.3050
0.3065
0.3080
0.3090
0.3100

975
1000
1025
1050
1075
1100
1125
1150
1175
1200

0.2815
0.2750
0.2705
0.2660
0.2615
0.2570
0.2528
0.2485
0.2443
0.2400

168925000
174300000
180000000
185700000
191400000
197100000
203075000
209050000
215025000
221000000

0.5825
0.5800
0.5775
0.5750
0.5725
0.5700
0.5675
0.5650
0.5625
0.5600

1051250
1092000
1130000
1168000
1206000
1244000
1286250
1328500
1370750
1413000

0.3110
0.3120
0.3130
0.3140
0.3150
0.3160
0.3170
0.3180
0.3190
0.3200

WATER
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160

1002.0
1001.5
1001.0
1000.5
1000.0
998.8
997.5
996.3
995.0
992.5
990.0
987.5
985.0
982.3
979.5
976.8
974.0
970.8
967.5
964.3
961.0
957.0
953.0
949.0
945.0
940.8
936.5
932.3
928.0
923.3
918.5
913.8
909.0

1788000
1592500
1397000
1201500
1006000
918750
831500
744250
657000
612250
567500
522750
478000
449500
421000
392500
364000
346250
328500
310750
293000
281500
270000
258500
247000
238500
230000
221500
213000
207000
201000
195000
189000

13.6000
11.9550
10.3100
8.6650
7.0200
6.3500
5.6800
5.0100
4.3400
4.0100
3.6800
3.3500
3.0200
2.8200
2.6200
2.4200
2.2200
2.1000
1.9800
1.8600
1.7400
1.6665
1.5930
1.5195
1.4460
1.3948
1.3435
1.2923
1.2410
1.2055
1.1700
1.1345
1.0990

471000000
482000000
493000000
504000000
515000000
522250000
529500000
536750000
544000000
547750000
551500000
555250000
559000000
566500000
574000000
581500000
589000000
593000000
597000000
601000000
605000000
607500000
610000000
612500000
615000000
616500000
618000000
619500000
621000000
621250000
621500000
621750000
622000000

1.0070
1.0048
1.0025
1.0003
0.9980
0.9980
0.9980
0.9980
0.9980
0.9983
0.9985
0.9988
0.9990
0.9998
1.0005
1.0013
1.0020
1.0033
1.0045
1.0058
1.0070
1.0090
1.0110
1.0130
1.0150
1.0170
1.0190
1.0210
1.0230
1.0265
1.0300
1.0335
1.0370

165
170
175
180
185
190
195
200
205
210
215
220
225
230
235
240
245
250
255
260
265
270
275
280
285
290
295
300

904.0
899.0
894.0
889.0
883.5
878.0
872.5
867.0
860.8
854.5
848.3
842.0
835.3
828.5
821.8
815.0
807.8
800.5
793.3
786.0
777.5
769.0
760.5
752.0
742.5
733.0
723.5
714.0

185000
181000
177000
173000
169750
166500
163250
160000
157250
154500
151750
149000
147500
146000
144500
143000
141500
140000
138500
137000
136500
136000
135500
135000
135000
135000
135000
135000

1.0853
1.0715
1.0578
1.0440
1.0173
0.9905
0.9638
0.9370
0.9255
0.9140
0.9025
0.8910
0.8860
0.8810
0.8760
0.8710
0.8718
0.8725
0.8733
0.8740
0.8830
0.8920
0.9010
0.9100
0.9373
0.9645
0.9918
1.0190

621750000
621500000
621250000
621000000
619250000
617500000
615750000
614000000
611750000
609500000
607250000
605000000
601250000
597500000
593750000
590000000
584500000
579000000
573500000
568000000
559250000
550500000
541750000
533000000
519000000
505000000
491000000
477000000

1.0415
1.0460
1.0505
1.0550
1.0603
1.0655
1.0708
1.0760
1.0823
1.0885
1.0948
1.1010
1.1098
1.1185
1.1273
1.1360
1.1475
1.1590
1.1705
1.1820
1.1975
1.2130
1.2285
1.2440
1.2750
1.3060
1.3370
1.3680

DRY AIR
-50
-40
-30
-20
-10
0
10
20
30
40
50
60
70
80
90

1.584
1.515
1.453
1.395
1.342
1.293
1.247
1.205
1.165
1.128
1.093
1.06
1.029
1
0.972

9230000
10040000
10800000
11610000
12430000
13280000
14160000
15060000
16000000
16960000
17950000
18970000
20020000
21090000
22100000

0.728
0.728
0.723
0.716
0.712
0.707
0.705
0.703
0.701
0.699
0.698
0.696
0.694
0.692
0.69

45700
49600
53700
58300
62800
67700
72200
77100
82300
87500
92600
97900
102800
108700
114800

0.242
0.242
0.242
0.241
0.241
0.24
0.24
0.24
0.24
0.24
0.24
0.24
0.241
0.241
0.241

100
120
140
160
180
200
250
300
350
400
500
600
700
800

0.946
0.898
0.854
0.815
0.779
0.746
0.674
0.615
0.566
0.524
0.456
0.404
0.362
0.329

23130000
25450000
27800000
30090000
32490000
34850000
40610000
48200000
55460000
63090000
79380000
96890000
115400000
134800000

0.688
0.686
0.684
0.682
0.681
0.68
0.677
0.674
0.676
0.678
0.687
0.699
0.706
0.713

121100
132600
145200
158000
171000
184900
210600
257600
294700
335200
415100
499000
588200
682000

0.241
0.241
0.242
0.243
0.244
0.245
0.248
0.25
0.253
0.255
0.261
0.266
0.271
0.276

Thermal
Conductivity

Viscosity

kcal/m-hroC

kg/ms

19600
21425
23250
25075
26900
28800
30700
32600
34500
36275
38050
39825
41600
43450
45300
47150
49000
50850
52700
54550
56400
58250
60100
61950
63800
65625
67450
69275
71100
73000
74900
76800
78700
80550
82400
84250
86100
88000
89900

15780000
16930000
18080000
19230000
20380000
21407500
22435000
23462500
24490000
25422500
26355000
27287500
28220000
29085000
29950000
30815000
31680000
32470000
33260000
34050000
34840000
35592500
36345000
37097500
37850000
38557500
39265000
39972500
40680000
41352500
42025000
42697500
43370000
44002500
44635000
45267500
45900000
46512500
47125000

91800
93700
95525
97350
99175
101000
103000
105000
107000
109000

475000
484750
494500
504250
514000
520500
527000
533500
540000
545000
550000
555000
560000
563750
567500
571250
575000
577500
580000
582500
585000
586000
587000
588000
589000
588750
588500
588250
588000
587250
586500
585750
585000

47737500
48350000
48935000
49520000
50105000
50690000
51262500
51835000
52407500
52980000

584000
583000
582000
581000
578750
576500
574250
572000
569250
566500
563750
561000
557250
553500
549750
546000
540750
535500
530250
525000
518500
512000
505500
499000
490250
481500
472750
464000

17500
18200
18900
19600
20300
21000
21600
22300
23000
23700
24300
24900
25500
26200
26900

14610000
15200000
15690000
16180000
16670000
17160000
17650000
18140000
18630000
19120000
19610000
20100000
20590000
21080000
21480000

27600
28700
30000
31300
32500
33800
36700
39600
42200
44800
49400
53500
57500
61700

21870000
22850000
23730000
24520000
25300000
25990000
27360000
29710000
31380000
33050000
36190000
39130000
41780000
44330000

P
1

KGS
5,443
9,072
13,608
22,680
31,751
45,359
68,039
90,718
113,398
136,078

KG
0.453592

D
25.4
29
35
41
54
64
76
102
108
114

T
12.7
19.05
25.4
31.75
31.75
38.1
44.45
50.8
50.8
63.5

R
38
51
54
64
89
114
127
152
165
178

H
127
152
152
178
203
229
254
305
330
356

L
254
254
254
305
305
406
406
457
457
508

POWER REQUIRED FOR PUMPS

Inputs:
Flow
Water temperature

2500 kg/hr
110 0C

Suction pressure

0.5 Kg/cm2,(g)

Discharge pressure
Efficiency

18 Kg/cm2,(g)
0.8

Outputs:
Flow
Water temperature
Suction pressure
Discharge pressure
BHP
Power
Motor power required

11 gpm
230.0 0F
7.1 Psi, (g)
256.0 Psi, (g)
2.0 H.P
1.5 kw
3.0 H.P

Q=*A*v
Q=
=
v=
Min dia=

12,000 kg/hr
995.39 kg/m3
2 m/s

Given for corresponding temperatur

46 mm
146.34

rresponding temperature and pressure

Recommended water and steam velocities (m/sec)

Type
Saturated steam

Super heated steam

Compressed air
Water, condensate,
boiler feed suction
BFW discharge
Water, condensate,
discharge

|----Pipe I.D (mm)----|

kg/cm
< 50 50 - 150 > 150
<0
-----10-15 15 - 26
0 - 1 15 - 20 17 - 30 20 - 30
1.1 - 7 15 - 25 20 - 35 25 - 45
>7
15 - 25 20 - 35 30 - 50
0 - 7 20 - 30 25 - 40 31 - 50
7 - 35 20 - 25 28 - 45 35 - 50
35 - 70 22 - 35 30 - 50 40 - 50
> 70 22 - 35 35 - 50
50
0 - 6 15 - 20 15 - 25 25 - 30
2

0.7 - 1

0.7 - 1

0.7 - 1

3-4

3-4

3-4

1.8 - 2

1.8 - 2

1.8 - 2

Ultimate analysis of some common fuels

Fuel
1 Bagasse
2 Coal
3 Rice husk (Pnja)
4 Lignite
5 Coal (Indian)
6 Juliflora
7 Paddy straw
8 Cotton stalk
9 Groundnut shell
10 Pith (Bagasse)
11 Wood
12 Coconut shell
13 Paddy husk
14 RDF (Type 1)
15 Kutch liginate
16 Coal (Australia)
17 LDO
18 LSHS
19 FO
20 No 2 oil
21 Cane thrash
22 Maize cob
23 Tumma wood
24 Eucalyptus bark
25 Sababul wood
26 Causirina root
27 Rice husk (AP)
28 Coal (Ash 29%)
29 RDF (Type 2)
30 De-oiled Bank
31 Coal (Ash 48.4%)

H2

Ash

24.08
69.0
28.08
25.8
40.82
34.84
35.97
14.16
40.63
22.58
45.6
41.22
36.6
27.59
22.0
52
87.87
86.7
83.75
86.95
38.09
41.88
40.2
20.6
27.8
44.9
36.1
49.83
37.5
49.7
39.9

3.02
3.9
4.89
1.5
2.75
4.77
5.28
4.59
5.15
2.9
3.96
5.68
4.65
4.08
6
5.3
10.33
11.8
11
12.5
5.12
4.66
4.38
2.24
3.06
5.02
4.2
3.25
7
3.59
2.49

21.55
2.84
38.71
15.57
9.3
38.19
43.08
25.02
29.64
20.2
37.45
37.83
30.52
21.03
17
9.2
0.28
37..4
39.21
35.31
19.9
27.42
38.8
32.4
11.22
28
11.39
0.76

0.15
1.0
0.68
0.3
1.13
0.17
0.39
1.1
0.18
0.45
1.87
0.42
1
1.8
0.36
0.74
0.78
1.82
1.05
1.26
2.24
1
0.75
0.07

1.2
10.56
19.22
6.28
38
2.2
15.5
1.77
14.75
3.76
3.14
2.6
16.24
8.65
30
15
0.05
0.25
0.25
10.11
5.48
3.85
3.43
0.92
0.87
16.3
29.2
20
22.97
48.4

mmon fuels
Moisture

50
12
8.21
50
8
20
54.02
8.65
50
9.33
2.67
10
38.12
20
10
0.1
1
0.1
8.33
7.99
14.3
52.68
39.42
8.01
9.85
5.8
6
11.55
8

0.7
0.21
0.55
0.05
0.08
0.05
0.07
0.09
0.11
4
0.7
1.16
1
4
0.2
0.21
0.14
0.1
0.12
0.16
0.15
0.6
0.5
0.38

100
100
100
100
100
100
100
100
100
99.67
100
90
99.97
100
100
94
100
99.65
100
100
62.6
100
100
100
100
100
100
99.9
99
99.95
100

HHVf
Kcal/kg
2300
6505
2934
2750
4000
3500
3000
3060
3162
2030
4700
4000
3000
2600
3300
6100
10300
10500
10000
10500
4240
4116
4020
3820
4060
3990
3275
4661
3300
3682
3000

DESCRIPTION
Super heater tubes
SA 213 T11
SA 213 T22
Boiler bank, Furnace & Economiser tubes
BS 3059 PT1 Gr 320 ERW
Air heater tubes
Carton steel BS 6323 Pt5 ERW
Corton steel @ cold end condition SA 423 Gr 1
Header pipes
SA 106 Gr B HFS
BS 3602 Gr 360 HFS for spray header
Alloy steel SA 335 P11
Drums and dish ends plates
SA 335 P22
BQ plates
SA 515 Gr 70 Medium temperature services
SA 516 Gr 70 Low temperature services

Max Temp in deg c

550 (510) IBR
580 (540) IBR
427

427
510
540
427
427