PlantScape Brochure5 10/6/99 6:09 PM Page 2

PlantScape

INDUSTRIAL AUTOMATION & CONTROL

SCALABLE FROM SINGLE CONTROLLER
TO ENTERPRISE WIDE SOLUTION
PROVEN FIRST-CHOICE SYSTEM
FOR HYBRID AND BATCH CONTROL
INTEGRATES SEAMLESSLY WITH
HONEYWELLS BUSINESS APPLICATIONS
ROBUST, DETERMINISTIC CONTROL PLATFORM
BRINGS A NEW DIMENSION TO HYBRID SYSTEMS
THROUGH DISTRIBUTED SERVER ARCHITECTURE

PlantScape Brochure5 10/6/99 6:09 PM Page 2

PlantScape: Setting New Standards

in Hybrid Control
Honeywell is the worlds leading supplier of automated solutions

PlantScape is available in three packages: PlantScape Vista,

to the processing industries. Honeywells solutions provide

PlantScape SCADA, and PlantScape Process. Each package is

advanced capabilities that optimize your process and business

designed to address the needs of particular industries by combining

operations and serve your financial goals. Based on over three

different PlantScape hardware and software components in an

decades of leadership in the process control industry Honeywell

easy-to-order solution. For greater customization, you can choose

provides the comprehensive solution ranging from sensing and

any of Honeywells add-on software applications to supplement your

control to advanced business optimization.

PlantScape solution. The scalability of PlantScape makes it extremely flexible. It is ideal for situations ranging from small monitoring

With PlantScape Honeywell has once again led the industry and

applications to complex, dangerous processes in hazardous areas.

defined the next generation in Process automation with hybrid

control. PlantScape is a modular, scalable, flexible, cost-effective,

But process control is only part of todays modern plant require-

Windows NT-based platform for your hybrid control requirements:

ments. Process optimization, production management, asset

regulatory control, hi-speed logic, sequential and batch control,

management, and batch management are also vital capabilities

building and environmental control and safety management.

that help you obtain the maximum return on your assets. To meet

It includes a comprehensive set of human-machine interfaces,

these needs, PlantScape is seamlessly integrated with

alarm systems, and history, trending, and reporting capabilities.

Honeywells business applications for all these areas. The result?

The system is tightly integrated to ensure quick implementation,

Maximum profitability of your plant for the minimum investment.

ease of operation, and data integrity.

PlantScape:

Enterprise Resource Planning (SAP, etc.)

Providing the improved levels of business

Business Hiway Communication Layer

requires the effective unification of business

and process systems. PlantScape can exchange
information with systems such as Oracle,
SAP R/3, and Honeywells Uniformance
software and TotalPlant Solution (TPS) system,
using technologies such as ODBC, Advanced
DDE, and OPC.

Applications

Applications

Applications

Unified Information Access

Process
History Data

Event
History Data

Plant
Reference
Model

PHD (Plant Historian Database)

TotalPlant Batch
Shipping
and
Receipts

Lab &
Quality
Systems

PlantScape

FSC
Fail Safe
Controller

Other
Data
Source

Honeywell
& 3rd Party
PLCs

Fieldbus - Field Instruments

TPS

Training and Support Services

global and highly competitive marketplace

Project Implementation Services

performance that are essential in todays

PlantScape Brochure5 10/6/99 6:09 PM Page 3

Uniformance:

Fail Safe Control

Uniformance is changing the way companies do business.

The Honeywell Fail Safe Control (FSC) system can be integrated

It seamlessly integrates business and control information from

with PlantScape. The resulting safety solution is used to safe-

multiple sources into a single plantwide repository where it is

guard human life; protect the environment, plant, and equipment;

available to a wide variety of users and applications. This capability

maintain optimal production; and comply with regulations and

empowers decision-making at all levels of the organization and

standards. FSC is certified by TV for use in safety applications,

allows planning and reporting functions to be accomplished

and was the first safety solution to obtain certification in the

virtually instantaneously. Applications such as production

U.S. for the UL 1998 and ANSI/ISA S84.01 standards.

management, environmental control, laboratory data integration

and many others are all part of the Uniformance application
suite, which easily and fully integrates into PlantScape.

Applications
To meet specialized needs of specific industries, a suite of optional
applications can be integrated with PlantScape. Profit Controller,

Profit Suite for Batch:

Profit Suite for Batch, SmartGrind, SPQC, Downtime analysis,

Profit Suite for Batch is Honeywell HiSpec Solutions compre-

Recipe manager, and Uniformance are just some of the advanced

hensive batch manufacturing offer providing modular batch

applications available to optimize your operations. In addition,

automation, complete batch history and reporting, ERP integration,

there is a powerful development environment that allows you to

and manual procedure automation. The PlantScape/Profit Suite

develop your own applications in Visual Basic, C, C++, or Fortran,

for Batch provides the best manufacturing automation solution

using PlantScapes application interface library.

currently available that is flexible, scalable, proven and results

in business optimization.

Field Devices:
PlantScape is engineered to work with devices such as
Honeywells UDC and UMC lines of controllers, and provides
full OpenField integration with FOUNDATION fieldbus products.
(OpenField is the integration of FOUNDATION fieldbus into Honeywell
TotalPlant solutions.) Its embedded drivers control and communicate with recorders, analyzers, flow meters and other devices
to ensure thorough integration and seamless functionality.

PlantScape Brochure5 10/6/99 6:09 PM Page 4

Architecture that Evolves

to Meet Your Changing Needs
The DCS functionality of PlantScape is achieved through
the perfect integration of its hybrid controllers and its server.
The operator stations are connected to the server through

PlantScape Server
(Optional Redundant)

the Ethernet, using standard TCP/IP protocol. This architecture

ensures highly efficient communication, even when the network
bandwidth is low, i.e. when operator stations are connected
through modems or radio links.

FULL REDUNDANCY
FOR HIGH AVAILABILITY

SAFETY SHUTDOWN FEATURES

To protect your personnel, manufacturing processes,
capital equipment and the environment, and to
comply with government regulations, Honeywell has
the experience and the products you can rely on.
Our TV-approved Fail Safe Control (FSC) system is
integrated with PlantScape to provide full emergency shutdown
facilities for critical processes. The FSCs sophisticated 2-out-of-3
safety management technology combines features for optimal safety
together with optimal availability. Dedicated system displays and
reports give the user the possibility to analyze later the sequence
of events that has contributed to an eventual shut-down.

With PlantScape, the risk of a hardware failure affecting plant

production is significantly reduced, thanks to optional redundancy at all levels. Servers, networks, controllers, power supplies,
and I/Os can all be fully redundant. Furthermore, redundancy is
handled in a transparent way, without increasing your engineering or maintenance efforts.

CONTROL NET
PlantScape Controllers
(Optional Redundant)

FO Link

FULLY INTEGRATED
WITH OTHER DEVICES

HYBRID CONTROLLER
FOR POWER AND FLEXIBILITY

PlantScape protects your installed automation investment by bringing the benefits of a control system that is
integrated with other devices installed in your plant.
As a full-function front-end for your existing controllers, PlantScape
interfaces with a wide range of Honeywell and third-party products
from Allen-Bradley, Modicon, Siemens and many other manufacturers. With Allen-Bradley PLCs, including the latest Control
Logics, the integration through the ControlNet is extremely tight,
with peer-to-peer communication between the hybrid controller
and PLCs, automatic server database building, and integrated
diagnostic tools. The Control Logics fit in the same rack, and can
use the same I/O set.

PlantScapes hybrid controller provides the power and flexibility to

handle a wide range of control applications, combining regulatory,
logic, and sequencing control. Deterministic peer-to-peer communications ensures detectable and repeatable control. Guaranteed
control execution and user-selectable processing rates, and removal
and insertion of all modules under power ease maintainability.
Its power can be shown through its unmatched regulatory control
capabilities which include advanced PID loops with SP ramping,
PV tracking, feed-forward, ramp soak, and remote cascade with
built-in initialization logic. And the controller runs completely
deterministically, just like any DCS, following a configured cycle
time that can be as low as 5 ms.

PlantScape Brochure5 10/6/99 6:09 PM Page 5

ETHERNET

Operator Stations

Remote
Operator
Stations
Zone 1
CN

LOCAL AND REMOTE OPERATOR STATIONS

FO
FO

State of the art object based graphics provide a powerful interface

for the user. The stations can be connected to the server through
a LAN or WAN or even through a remote access connection using
phone lines and radio links. Safety is guaranteed through the
PlantScape security management.

Fiber Optic

CN

SAFE INSTALLATION OF I/O COMPONENTS

IN HAZARDOUS ENVIRONMENTS
PlantScape gives you a highly cost-effective solution for your
Zone 1 hazardous areas. Specially designed galvanically isolated,
intrinsically safe remote I/Os are certified by agencies such as
TV, CSA, and UL for Zone 1 mounting. These I/Os are fully
integrated in the system configuration tool. And just like normal
I/Os, all you need to do is run a pair of ControlNet or fiber optic
cables to the field location and hook-up your field devices to them.
Moving the I/O cabinets traditionally located in the control room
into the field results in dramatic cost reductions for the end user
(>2000 US $ per m2 of "empty" control room building floor).

EFFICIENT NETWORKING DESIGNED

FOR PROCESS CONTROL
For time-critical communication between the PlantScape server,
hybrid controller, and remote I/O, Honeywell has chosen the open
networking standard ControlNet. Unlike office computing networks,
ControlNet was designed specifically for process control, giving
you the assurance that important features such as redundancy
and guaranteed message delivery are included in the design.

CONTROL NET

FOUNDATION fieldbus

REDUCED ENGINEERING AND

WIRING COST USING REMOTE I/OS
To connect PlantScape to field instruments, you only need to use
a pair of ControlNet cables or fiber optic cables. Remote I/O
racks can be placed right next to the field devices, saving vast
lengths of wires which would otherwise be required. The wide
range of I/O modules compatible with PlantScape allows you to
connect all kinds of field equipment to the system. Besides the
classical variety of analog and digital I/Os, many others are
available including pulse input and serial interface.

CONTROL NET

Linking Device

EXPERIENCE THE BENEFITS OF FIELDBUS

Connecting a fieldbus network to PlantScape provides you with
a variety of immediate benefits. These include lower installation,
capital, and operating costs; shorter commissioning times;
comprehensive troubleshooting with greater operational integrity;
and of course more valuable process information. The FOUNDATION
fieldbus Linking Device, a dedicated, field-mounted interface,
extends your ControlNet into the field for all applications,
in normal or hazardous areas.

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The User Interface that Really is Designed for Users

PRE-DEFINED DISPLAYS REDUCE

ENGINEERING EFFORT

Anyone familiar with using a web browser can easily navigate in

PlantScape. The systems standard displays such as alarming,
trending, historization, and reporting let you operate your
system straight out-of-the-box. In addition to dynamic 3-D
process graphics, PlantScape displays can include web pages,
spreadsheets, and ActiveX documents even live video feeds
from hazardous or unmanned locations. All quickly deliver the
information you need, when you need it.
If your standard operating procedures are on-line or on your
companys Intranet, they can easily be put in a PlantScape
display, so your operators can access them immediately when
needed. You can also give operators access to specific web
sites containing useful information such as your companys
emergency procedures, or industry data.

Based on our vast experience with world-class customers,

SafeBrowse, PlantScapes integrated web browser, lets you

we have been able to anticipate many of the operating displays

limit Internet access to only those sites that you approve,

you want in your control system. A complete set of such displays

while ensuring vital process and alarm details remain visible.

is included with the PlantScape system. An additional set of

dynamic objects and faceplates based on the latest European and
US MMI standards is optionally available. Pre-defined displays
significantly reduce setup and engineering effort, allowing
the focus to be on more important tasks.

HISTORIZE AND TREND NOW

ANALYZE LATER

DETAIL DISPLAYS
BUILT AUTOMATICALLY
Once a point is configured in the system, a detail display is
automatically available. In addition, all system displays can
be further customized to comply with special requirements,
local regulations, etc.
Comprehensive historization and trending allows you to store
your data for later review. Multiple trend types such as single,
dual, triple, and multi-range allow you to select the best format
each time, and you can change between formats on-line. Trend
data can be copied and pasted into a Microsoft Excel spreadsheet
or any other document for more extensive analysis.

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POWERFUL ALARM MANAGEMENT

TAP IN TO THE POWER OF EXCEL

Managing alarms efficiently lets you immediately discover any

Integrated Microsoft Excel reporting allows you to create

process anomalies to correct them as soon as possible. You

sophisticated reports including charts and graphs of your

can filter and sort alarms based on different criteria, and with

production based on the primary data coming from

a single click on the alarm line, you can immediately call up a

PlantScape. Integration with Excel also allows you to create

detail display or an associated custom display. Thanks to

simple spreadsheet-based optimization algorithms.

PlantScapes distributed architecture, alarms from multiple

servers can be integrated into a single alarm summary, while
area-based alarm acknowledgement completes its functionality.

REPORTS AVAILABLE IN SECONDS

RAPID DATABASE ACCESS

Pre-defined reports based on Honeywells industry experience help

Anyone familiar with Microsoft Access can utilize its user-friendly

you convert process data into useful management information

query builder to quickly create an on-line query on PlantScape

instantly. The openness of PlantScape allows you to utilize standard

data. You can even interface with Oracle, Sybase, or any other

products like Microsoft Access and Microsoft Excel to create cus-

database in just a few seconds. All these capabilities are fast and

tom reports. With PlantScapes flexible reporting tools, access to

easy thanks to the ODBC database driver of PlantScape. Through

important information such as equipment utilization, performance

the ODBC, PlantScape data looks like a relational database, and

calculations, stock levels, and production rates is readily available to

the data can be accessed using standard SQL statements on-line

support decision-making. Reports can be generated automatically

or in a batch mode.

at different time intervals for example at the end of each shift

giving you immediate feedback on the level of production.

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Built for Easy Maintenance

Companies are facing two conflicting trends. On the one hand,

on-site maintenance teams are being centralized and even
reduced. On the other hand, plants need to minimize downtime
by solving process problems as quickly as possible.
PlantScape helps you solve this conflict by providing you with
a selection of easy-to-use diagnostic, operational, and engineering tools to reduce your maintenance needs while keeping
your production levels at that all-important high.

ALARM PAGER FOR

REMOTE MAINTENANCE
CHECK YOUR SYSTEMS HEALTH

With built-in diagnostics displays, an overview of the health of

your entire system is only a mouse-click away. You can see
each controllers status, loading, memory usage, CPU load,
etc., together with monitoring information on the network. Any
When an alarm occurs, PlantScapes alarm pager is activated

potential problem can be detected on time, without causing

and immediately pages the responsible maintenance person

downtime in the plant.

wherever that person is located. This information can be

configured, enabling the alarm pager to contact the right
person at the right time. Once the appropriate maintenance
person is paged, he or she can dial in to the PlantScape system
for example from a home PC or laptop or using maybe the
same GSM that received the alarm. Emergency situations can be
monitored and addressed even when the location is temporarily
unmanned. If needed, the configuration of PlantScape can be
changed remotely. In other words, the alarm pager gives maintenance personnel the ability to immediately react to any alarm.

PlantScape Brochure5 10/6/99 6:09 PM Page 9

SYSTEM LOG DISPLAYS PROVIDE

VALUABLE MAINTENANCE INFORMATION

FUTURE-PROOF
RECONFIGURATION SUPPORT

All events are registered in the system log. Standard reports

You know the problem all too well. You need to reconfigure the

are available to enable you to retrieve the information you need,

system but the person who performed the original configuration is

such as alarm duration and other useful information.

no longer available. Thanks to PlantScapes graphical configuration

and single database, this is a problem you wont have to face again.
The original configurator can insert documents, spreadsheets,
or any other OLE object in the configuration environment, thus
supporting anyone reconfiguring the system at a later date.

PREVENTIVE MAINTENANCE
INFORMATION AT YOUR FINGERTIPS

Waiting until a device fails is neither efficient nor cost-effective.

A more sensible approach is to perform maintenance when it is
really needed. Thats why the availability of maintenance
information is a standard feature in PlantScape, providing
you with information such as total run time, number of
transitions of a device, etc. Based on this information you
can trigger maintenance messages before a device fails, and
therefore reduce downtime.

PlantScape Brochure5 10/6/99 6:09 PM Page 10

Easy Engineering with Powerful Tools

SAVE ENGINEERING EFFORT

THROUGH STANDARDIZED TEMPLATES

Because time is money, PlantScape is designed for fast and

easy configuration. A single database, direct monitoring from
the same tool, as well as a powerful set of control algorithms
are the main sources of savings during the engineering phase.

SIMPLY DRAG AND DROP

In each plant you have hundreds of typical control elements:

PID controllers, ratio-bias controllers, interlock function
blocks, etc. With PlantScape you can either use the typical
control strategies provided with the system or create your
own. The advantage is that once you have created and tested
a strategy, you can save it as a template and re-use it later, just
like any other library object.
Using templates gives you consistency within your plants,
easy maintenance, and saves considerable engineering effort.
Building a PlantScape control strategy has been made as

Later changes to a template which are also easy to perform

straightforward as possible. Just drag the right function

can be propagated to any other templates you have created

blocks from the library, drop them in the project, and soft wire

based on the original one.

them together. To check the strategy, select the monitoring tab

within the same tool, and you can immediately see how your

By using the typical templates provided by Honeywell, you imme-

cascade loops, logic gates, or sequences are performing.

diately have a detail display and group faceplate created for you.

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COMPREHENSIVE FUNCTION
BLOCK LIBRARY

BUILD CUSTOM GRAPHICS FAST

The object oriented Display Builder includes a rich library of

The design of PlantScapes library of control function blocks is

shapes and control elements, allowing you to build custom

based on our extensive DCS expertise. Each function block is

displays in seconds. You can design the most ergonomic custom

extremely rich in functionality yet still easy to use. For example,

displays using standard features or scripting based on Visual

SP ramping, wind-up, and initialization of cascade loops are all

Basic. Displays can incorporate ActiveX documents such as

built-in functions. And of course all of these are well tested by

spreadsheets, drawings, or instructions, or even web pages that

Honeywell and ready to use.

could contain your operating instructions stored centrally.

Dynamic shapes allow you to build reusable custom display
objects, which you can incorporate in any display saving time

EASY TO LEARN AND USE

and effort while increasing maintainability. Template displays will

help you create generic displays and use them for identical
equipment units.

SINGLE DATABASE SIMPLIFIES

YOUR ENGINEERING TASK
Remember when configuring your system was time-consuming
and tedious? PlantScapes server and hybrid controller share a
global database so you only have to enter data once. This oneThe whole engineering environment is graphical and well inte-

step configuration eliminates errors and dramatically reduces

grated, making it very easy to learn and use. Context sensitive

configuration time. When you define a control strategy, point

on-line help ensures that you dont have to waste time paging

detail displays, trends, alarms, and group displays are auto-

through large manuals. The Knowledge Builder provides you

matically created, giving you instant access to the information

with all the documentation on-line in a web-based format that

you need to operate your control strategy.

is easy to navigate, while a powerful search engine enables

you to find what you are looking for in seconds.

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PlantScape Batch Solution

PlantScape and Profit Suite for Batch offers the most complete
and advanced batch manufacturing solution currently available
on the market. The extensive functionality required to adequately
handle batch processes is built into PlantScape, based on the
generally accepted ISA S88.01 batch model. Profit Suite for Batch
adds the recipe and equipment management, complete batch
history and analysis, support for manual procedure automation,
and ERP integration.
The PlantScape Batch solution is integrated by design and

An integrated display environment allows the display of batch

delivered as a complete system. With the PlantScape servers

information and recipes in the PlantScape displays and ability

high performance database process data for the PlantScape

to navigate between the batch recipe procedure to the PlantScape

Hybrid controller and third-party controllers is made available to

SCM displays. These functions make TotalPlant Batch ideal for

the batch software. With the common database the data only

automating the full range of batch processes in the chemicals,

needs to be entered once and not replicated in multiple databases.

pharmaceuticals, consumer goods, and food & beverage industries.

TotalPlant Batch cuts the complexity and cost of batch automation.

Batch Analyst integrates the reporting and collection of all infor-

BEST-IN-CLASS BATCH SOLUTION

mation associated with the batch production to support all your

compliance, reporting, and analysis needs. Batch Analyst employs
the Uniformance Database System, to seamlessly collect store
and manage TotalPlant Batch event data, system event data, quality data and continuous process data. As a result, batch trends,
reports and queries previously thought impossible become easy
with Batch Analyst.

PlantScapes hybrid controller with its sequential control

models and abnormal situation handlers is the perfect choice
for automating batch processes.
TotalPlant Batch adds the full ISA S88.01 capability for equipment
and recipe management. Recipe procedures and parameters are
configured in TotalPlant Batch and automatically downloaded
to the hybrid controller at run-time. TotalPlant Batch supports
equipment independent recipes as well as dynamic equipment
allocation and arbitration.

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FULL INTEGRATION OF BATCH PHASE

WITH LOGIC AND CONTINUOUS CONTROL

FDA VALIDATION
The Food and Drug Administration's Guidelines (FDA) on General
Principles of Process validation defines process validation as
"establishing documented evidence with a high degree of confidence that a specific process will consistently produce a product
that meets its predefined specifications and quality attributes".
Honeywell's Qualification Handbook has been assembled
to assist the user of PlantScape in qualifying Honeywell as a
supplier and in qualifying PlantScape as a control system for
manufacturing equipment in a current Good Manufacturing

The sequential control modules (SCMs) of PlantScape offer

Practice environment.

cost-effective and easy to maintain implementation of the batch

phases. One single SCM point is enough to implement a complex

The quality system in place for PlantScape ensures that its

batch phase, including recipe parameters and abnormal handlers,

operating software and control functions have been developed

and the phase logic is built-in by default a feature which in

and tested to meet strict specifications.

other systems requires many additional points. Just think how

easy it is to maintain such a configuration!

To reduce engineering effort, continuous and device control

can be linked to the phase SCM. This means that if, for example,
the phase goes to hold, the device will automatically go to
the safe mode or the PID loop will continue to run at a fixed
setpoint, without any programming.

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Multiple PlantScape Systems can Now

Operate as a Single Integrated System
Integrating multiple processes and applications has tradi-

Distributed Server Architecture is the ideal solution for integrating

tionally required significant non-value-added engineering

processes when there are multiple control rooms, or for seg-

costs, duplication of databases, non-integrated alarm systems,

menting control across units, providing the ultimate flexibility for

and gateway technology resulting in communication bottlenecks.

both operations and control. Distributed Server Architecture also

Now, thanks to PlantScape Distributed Server Architecture,

provides the maximum flexibility for geographically distributed

all these belong to the past.

sites. For example, it allows multi-segment pipelines and oil and

gas fields with a large number of wells to be managed from

DISTRIBUTED SERVER ARCHITECTURE

multiple remote locations, as well as a central control room.

Distributed Server Architecture is an innovative technology that

Distributed Server Architecture provides global access to all

allows multiple PlantScape systems to operate as one integrated

point data and alarms in the Distributed Server system.

system plant-wide or world-wide without any duplication of

Moreover, it allows engineering to be performed from a single

engineering effort. Distributed Server Architecture is designed

location, using the remote engineering capabilities of the

to handle the most demanding remote requirements even over

Control Builder and Display Builder.

slower wide-area networks. The result is a truly integrated system

that delivers the highest possible performance.

Distributed Server Architecture

Master Control Center

Process/SCADA
Server

Wide Area Network

Site A

Site B

Process/SCADA
Server

Process/SCADA
Server

14

Site C

Process/SCADA
Server

PlantScape Brochure5 10/6/99 6:09 PM Page 15

Delivering Business Optimization

through Unified Manufacturing Solutions
Unified Manufacturing Solutions give you immediate access

Profit.PLUS Solutions maximize production performance

to all the information needed for managing the production

while promoting operational flexibility. Ongoing advanced

process to meet your business objectives for single- and

control and optimization of plant operations ensure respon-

multi-plant planning and scheduling, optimal process execution

siveness to changes in business demands through close

and inventory management, management reporting, and asset

linkage with planning, scheduling, and management functions.

protection. You can effectively sustain, manage, and control

These solutions can improve profitability by up to 10 percent

production processes on a real-time basis ensuring consis-

of capacity in most facilities by increasing throughput,

tency with your business objectives while maximizing return

reducing costs, and improving product quality.

on investment in your ERP and process control systems.

As a result, you can implement enterprise targets across your

@sset.MAX Solutions deliver sustained plant performance

manufacturing facilities, and feed plant production and asset

through maximized availability and incident avoidance.

information back to your corporate systems.

Early detection and alert of individual problem areas are

combined with plant operating data to determine probable

Unified Manufacturing Solutions are comprised of four balanced

causes and recommended actions for sustaining and

application and service areas, built on a common, unifying

expanding actual asset performance. These solutions help you

software architecture.

operate your plant closer to optimal levels so you can achieve

superior business performance. The solutions can provide

Business.FLEX Solutions unify business and production

benefits reaching 3 to 8 percent of capacity in most facilities.

automation. These solutions convert business objectives

into operational targets for manufacturing and return

Uniformance Solutions promote a common application

validated production data to "close the loop" on the business

implementation and streamline information management

planning cycle. These solutions increase production flexibility,

through a unified architecture. The Uniformance Database

reduce working capital, and help optimize production

System provides a software foundation upon which all Unified

operations. Companies can typically increase production

Manufacturing Solutions operate. The database system supports

by 2 to 5 percent and decrease costs by 0.5 to 1 percent.

applications with plant-wide data collection, storage, and

management ensuring consistent data for all applications
and enabling applications to work together effectively.

Effective Enterprise Management

Delivering More from ERP Systems

Business.FLEX
Maximum
Profits
via
Manufacturing
Operations

Improve
Plant
Availability
and Avoid
Incidents

@sset.MAX

Profit.PLUS
uniormance

Un

ifie d

Better Information
for Better Decisions

t
M a n u f a c t u ri n g S o l u

io n

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TotalPlant Services
Ensuring the Success of Your PlantScape
SKILL BUILDER

Honeywell addresses the full range of your support needs for

the life of your automation and information management
investment. With the most extensive service organization in
the industry, Honeywell brings global capabilities, technical
expertise, and industry-specific experience to ensure success
of your projects.

ENGINEERING AND IMPLEMENTATION

METHODOLOGIES
At Honeywell we follow proven procedures designed to optimize project execution and to meet aggressive schedule and
cost targets. Front-end-loading procedures are used to bring a
return from the work as rapidly as possible. We can oversee
engineering and installation work for the entire automation
and information management project, including integration with
Why spend lots of money on training when Skill Builder is

multiple engineering contractors involved in process unit design.

at your fingertips? It allows operators and engineers to be

NETWORK SERVICES

self-trained on PlantScape, and guides them through a number

of lessons as if they were in a training class.

To give our customers a competitive edge, our network and

integration services enable utilization of information and control
technologies. We also have the technical expertise to analyze,
design, implement, manage, and support your networks. These
services encompass a wide range of technologies that provide
standard-based solutions from plant information networks

TRAINING SERVICES

to local control networks to full enterprise integration.

Increasingly, companies are recognizing employee performance

as the differentiator that determines how successful they are
in meeting and exceeding their competition. The Honeywell
Automation College supports employee performance by providing
the knowledge, tools, methods, and commitment to prepare
your employees to attain your financial and compliance goals.
The Automation College is dedicated to doing whatever it takes
to provide your employees with the skills, information and knowledge they need to perform their job functions more effectively.

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A Total Commitment
to Business Excellence
At Honeywell we place great emphasis on working alongside our
customers with the common goal of quality and performance
improvement. Why? Because we firmly believe that quality results
from an environment in which people sustain excellence together.
Our employees are therefore fully committed to knowledge and
technical excellence and continuous quality improvement in all
their activities. In our aim to achieve Customer Satisfaction we
use the Business Excellence model of the European Foundation
for Quality Management (EFQM) to measure and monitor our
progress and pursue our efforts to provide the right solutions
to our many customers in the process industry.

All specifications subject to change without prior notice.

TotalPlant, FSC, and PlantScape are U.S. registered trademarks of Honeywell Inc.
TM

PlantScape Vista, Uniformance, OpenField, SafeBrowse, Unified Manufacturing,

Business.FLEX, Profit.PLUS and @sset.MAX are U.S. trademarks of Honeywell Inc.

All other brand and product names shown above are trademarks of their respective owners.

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PlantScape Brochure5 10/6/99 6:09 PM Page 18

PlantScape Specification Data

SYSTEM HARDWARE
AND OPERATING SYSTEM

Extended Events
FAST History Point Parameters
EXTD History Point Parameters
STD History Point Parameters
Number of User Files
Number of Application Tasks
SOE Entries

PlantScape Server PC

Pentium Pro 200MHz,

64MB RAM, 2GB HD
PlantScape Server Operating System
Windows NT 4.0
with SP4
PlantScape Client PC
Pentium Pro 200MHz,
64MB RAM, 2GB HD
PlantScape Client Operating System Windows NT 4.0, 95, 98
Environmental conditions
for Controller and IO
(when coated option is selected)
G3 Harsh environment
according to ANSI/ISA-S71-04-1985
Communication between server and PlantScape controllers
Protocol
Control Net
Media
5 MBit/s Control Net
Fiber Optic
Ethernet (available Q2 2000)
Distance
6km on Control Net/10KM using
FO/unlimited through WAN Ethernet
Type of communication
Publish/Subscribe mechanism,
report by exception
Communication between Controller and remote IO racks
5 MB Control Net/ Fiber Optic
Communication between servers and server client
Any network supported by Windows NT using TCP/IP protocol
(Ethernet, Token Ring, Fast Ethernet, etc)

1,000,000
1,000
5,000
10,000
150
80
32,767

SYSTEM PERFORMANCE
Maximum continuous display update rate
Typical display call up time
(100 parameters/ display)
Fastest historization
Maximum server switch over time
Maximum number of events (burst condition)
Maximum number of events/second (sustained)
Fastest Control Modules execution period
I/O module execution period
Configurable peer to peer update rate
Module battery backup time

1s
<2s
1s
10s
500
40/s
5ms/50ms
5ms/50ms
10ms-1s
6 days

INTERFACES TO PLCS AND RTUS

Honeywell S9000
Honeywell LCS620
Honeywell Data Hiway
Honeywell UDC
Honeywell Micromax
Honeywell Flame Safeguard
Honeywell DPR
Honeywell XLNET
Honeywell FSC
Honeywell FS90
Honeywell UMC
Allen Bradley SLC5/xx
Allen Bradley PLC5
Allen Bradley ControlLogix
Modicon
AdvanceDDE
OPC Client
Bristol Babcock DPC
SquareD
Siemens S5/S7
Yamatake Honeywell MA500
Moore Mycro
Moore APACS
Fieldbus
GE Fanuc Series 90
ASEA
Applicom
Bailey
Hitachi

SYSTEM CAPACITY
Max. subscribing servers in
a Distributed Server Architecture
10
Operator stations per server
40
Controllers per server
6
IO modules per controller
64
Server database size
65,000 Control Modules
Max. Control Builder clients connected
to one server
4
Printer Connections
50
Channels
99
Scada RTUs (Controllers)
255
Algorithm Blocks
6,000
Areas
1,000
Custom Displays
32,467
Dynamic data on displays
300
Custom Shapes
32,567
Trend Sets
3,000
Operating Groups
16,000
Reports
200
Point Control Schedules
1,000
Operators
32,767
Recipes
32,767
Concurrent Alarms
1,000
Concurrent Messages
1,000
Stored Events
32,767

18

Ethernet
Serial/Ethernet
Proprietary
Serial
Serial
Serial
Serial
CBus
Serial and Ethernet
Serial
Serial
Serial/Ethernet/DH+
Serial/Ethernet/DH+/ControlNet
Serial/Ethernet/DH+/ControlNet
Serial/Modbus+
Open Standard
Open Standard
Serial
Ethernet and Synet
H1/Industrial Ethernet
Serial
Serial
Ethernet & Modulbus
Open Standard
Ethernet
Serial
Proprietary
Ethernet, SCSI & Serial
Serial

PlantScape Brochure5 10/6/99 6:09 PM Page 19

CONTROL ALGORITHM SET

(FUNCTION BLOCKS)

CONNECTIVITY
OPC
ODBC

PV algorithm
Data aquisition, Totalizer, General linearization,
PV calculator, Dead time, Lead/Lag
Regulatory
PID, PID with FeedForward, Remote Cascade, Positional
Proportional, Override selector, Auto Manual, Switch
(8 input), Fanout, Regulatory Calculator, Ratio Bias,
Ramp/Soak, Pulse length, Pulse count
Device control
Device control (motor control) with link
to Sequencial control module
Discrete logic
2 out of 3 Voting, AND, Checkbad, Delay, EQ, Falling edge
trigger, GE, GT,LE, LT, Limit, Max, Maxpulse, Min, Minpulse,
MUX, MUX real, Majority vote, NAND, NE, n out of N voting,
NOR, NOT, OFFDelay, ONDelay, OR, Pulse, Qualified OR,
Rotate left and right, RS Flip-Flop, Selector, Selector real,
Shift left and right, SR Flip-Flop, Watchdog, XOR, TRIG
Sequencial Control
Step, Transition, Handlers
(Main, Interrupt, Check, Restart, Hold, Stop, Abort)
General Purpose
Flag, Numeric, Timer, Type convert, General purpose array,
Message block

OPC Server and client

ODBC database driver
ODBC report
Connection to the server
Connection to the controller
Allows bidirectional
communication with
Microsoft Excel applications.
A wizard is available in Excel
to set up the connection.

H1 FOUNDATION fieldbus
Excel data exchange

Network Application
programming interface

Library of function calls available

on remote computers to communicate
with the PlantScape database
from a programming environment
(Visual C++, Visual Basic, Fortran).

TRENDING
Trend types:

Single, Dual, Triple,Multiplot,

Multirange, Numeric, X-Y Plot
On line trend configuration/change
Yes
Number of parameters
8
Sample density
1-999
On line pan/zoom
Yes
Individual pen enable/disable
Yes
Rubber band zooming
Yes

IO SUBSYSTEM
Normal and Diagnostic Ios (local or remote)
Analog input 4-20mA, 0-10V,
RTD, Thermocouple
6-16 Inputs/IOM
Analog output 4-20mA, 0-10V
6-8 Output/IOM
Digital Input 10-30V, 24V DC,
120V AC, 220 VAC
16-32 Input/IOM
Digital Output 10-30V, 24V DC,
120V AC, 220 VAC
16-32 Output/IOM
Special modules
Serial Interface module
Supports 2 serial lines and several
protocols (Modbus, DF1,etc)
Pulse input module
8 channel, 2 fast cut -off output
Remote IOs for Zone 1
Certification:
Europe: II (1) 2G EEx ia/ib
IIB/IIC T4 (CENELEC)
Digital Input
Digital Output
Analog Input
Analog Output
Temperature Input
Power supply
CENELEC (Europe): EEx de [ib] IIC T4

ALARM MANAGEMENT
Alarm priorities
Urgent, High, Low, Jurnal
Area based alarming
Yes
Area based alarm filtering
Yes
Priority based alarm filtering
Yes
Alarm summary for distributed architecture
Yes
Triggering reports or applications based on alarm
Yes

SECURITY
Number of security levels
Number of control levels
Security styles available

6
255
Station sign on
Operator sign on
Operator actions logging
Yes
Automatic log off after preconfigured inactivity time
Available
Area assignement to operators
Yes

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PlantScape Brochure5 10/6/99 6:08 PM Page 1

INDUSTRIAL AUTOMATION AND CONTROL

Honeywell Inc.
U.S.A.:
Honeywell Industrial Automation and Control
16404 North Black Canyon Hwy.
Phoenix, AZ 85023
(602) 313-5000
Canada:
The Honeywell Centre
155 Gordon Baker Rd.
North York, Ontario M2H 3N7
1-800-461-0013
Latin America:
Honeywell Inc.
14505 Commerce Way, Suite 500
Miami Lakes, Florida 33016-1556
(305) 364-2300
Japan:
Industrial Operations Tokyo
4-28-1 Nishi-Rokugo Ohtu-ku
Tokyo 144, Japan
(81) 3-3486-2051

http://europe.iac.honeywell.com
Honeywell IAC Brussels
EN/IAC/99-025 09/99 RO-PA Vintage Productions.

Asia:
Honeywell Southeast Asia
Block 750E Chai Chee Road # 06-01
Chai Chee Industrial Park
Singapore 469005, Rep. of Singapore
(65) 355-2828
Pacific Division:
Honeywell Pty Ltd.
5 Thomas Holt Drive
North Ryde NSW Australia 2113
(61-2) 353 7000
Northern Europe and Southern Africa:
Honeywell Ltd.
Honeywell House, Arlington Business Park
Bracknell, RG 12 1EB, U.K.
(44) 1344 656000
Central Europe:
Honeywell A.G.
Kaiserleistrae 39
63067 Offenbach, Germany
(49) 69 8064 0

Western and Southern Europe:

Honeywell S.A.
Avenue du Bourget 1
1140 Brussels, Belgium
(32) 2 728 2111
Eastern Europe:
Honeywell Praha, s.r.o.
Budejovicka 1, 140 00 Prague 4
Czech Republic
(420) 2 6112 2238
Middle East:
Honeywell Middle East Ltd.
Khalifa Street, Sheikh Faisal Building
Abu Dhabi, U.A.E.
(9712) 32 25 30