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NATIONAL

DRAWWORKS
TYPE 1625-DE

May 20, 1998


EPL -1182
(Supersedes EPL-819)

NATIONAL-OILWELL
P.O. BOX 4638
HOUSTON, TEXAS 77210-4638
As used herein, any references to National
shall be deemed to mean National-Oilwell.

bKtA!:lt t-111 INb

LU~A

I IVN;)

'

2-LOWDR!-M&HIGH~
2~CINCOftlNBftEEL

DllUlof"- .

ROTATE TO AWCE ACCESSIBLE

1-C1H9tli._,.__

1..aT IOTH ENDS Oii' ECUAL.Zl'lll


. _ . . .. . ....., PllM)NT

2.gflll\NIM.Al'TM.........,
10.8AAKE MECHAMSU

1-LOW.Jli.W CLUTCH S-TUI


1-EOUALIZ!JllKMI

LUBRICATION INSTRUCTIONS
GREASE FITTINGS: Catheads should be given 2 or 3 ounces of grease before and after each
trip. All other grease fittings should be greases at least once every 24 hours.

AcAur10N A
DO NOT OVER-GREASE CATHEADS. USE SODIUM BASE OR MULTI-PURPOSE GREASE.
warm weather
Cold Weather

NLGI #2
NLGI #1

HYDROMATIC BRAKE: Use water resistant (calcium base) grease - NLGI #2.
OIL SYSTEM: Oil sump capacity: 40 U.S. gallons (152 liters) use straight mineral oil containing
rust inhibitors.
AMBIENT TEMPERATURE

2oF

TO 60 F '(-7C TO 1a C)
40F TO 100F (4C TO 38 C)
. 80F or greater (27C or greater)

RECOMMENDED OIL VISCOSITY


SAE 20 or 20W

.............................................
.............................................
.............................................

SAE 30
SAE40

Drain an refill with new oil every 30 days. Oil may become emulsified occasionally; losing Its
lubrication qualities.. If oil appears yellow and foamy, .drain and refill with new oil.
Oil levers and linkages frequently to insure easy operation and to prevent corrosion.

Note: Refer to General Service Manual" for additional information.


PREFACE
This illustrated Parh List covers the Type 1625-DE drawworks and identifies those
units by serial numbers where equipment or design changes are applicable. Each drawworh has a serial number, e.g. T-2MS. When ordering parts for replacement it is
important to give a complete description of each part desired, pert number, quantity,
and serial number of drawworks.
See Type 1625-DE Drewworks Illustrated Parts List EPL-663 dated July I, 1975 for
previous design of the following:
Type "A-I" Catheads
K-62 Brake Mechanism
Air & Water Piping
Main Control Cabinet Assembly
Auxiliary Control Cebinet Assemblies
Auxiliary Brakes
As a further aid in obtaining replacement parts, the assemblies in the following
illustrations are identified by the symbols and t. These symbols represent that:
The part number is not illustrated on the drawing.
i The component perts for the assembly are sold separately and are

further illustrated in a separate illustration.

PAGE NO.

CHAIN SPECIFICATION
5700253 21/2" TRIPLE HEAVY CHAIN (RC-250-3)

84 Pitches I04 Pitches -

High Drum Drive


Low Drum Drive

5700251 21/2" SINGLE HEAVY CHAIN (RC-250S)

82 Pitches - Rotery Countersheft Drive


76 Pitches -Cetsheft Drive
570014f I~" SEXTUPLE CHAIN (RC-140-6)

94 Pitches I 12 Pitches -

Drive Sheft to Jeck She~


Drive Sheft to Jeck Sheft

5703041 ~,,SINGLE CHAIN (RC-50-1)


130 Pitches PAGE NO. 2

Oil Pump Drive

IN 0 EX
P9 No.

Ducription

5
6
7

c;
10
11
12

13
14
15

16
c;
17
18

l'i

20
21
22
23

24
25
20

DRUM SHAFT GROUP


Orum Shoft Assembly ------------------- - - - - - - - - "4, 5
Stripped Drum Shaft Assembly --------------------
6, 7
Low Clutch - Netionel Type 428 -------------------
8
High Clutch- Netionel Type 4b" 1 10" DyA-Fle1 ----------9
K-b2B Broke lnstellotion -----------------10, 11
K-o2-B Breke Bond lnstelletion ------------------
12
K-b2-8 Brake Assembly--------------------
13
Air end Weter Connection - Driller's Side-------------------------- 14
Emergency Low Clutch Shifter lnstelle!ion ---------------------------- 15
CATSHAFT GROUP
Coring Roel Sheft Assembly-------------------
- 16, 17
Cetshoft Assembly----------------- 18
Clutch Assembly, Notional Type 28" I 51;,. Dy-A-Fle1 ---------------
- 19
Type "A-I" Moke-Up Cotheod -------------------20, 21
Type "A I" Breek-Out Catheod ---------------------------- 22, 23
Coring Reel Broke lnstelletion ----------------------- 24, 25
Coring Reel Brake Bend Assembly--------------------
-- 26
Rope Roller Bradets-------------27
JACKSHAFT GROUP
Jedcsheft Assembly-------- - - - - - - - - - - - - - - - - - - - - - - 28, 29
MOTOR DRIVE SHAFT &ROUP
Drive Shaft Assembly w/lnertie B r a k e - - - - - - - - - - - - 30
31
Drive Shaft Assembly Less Inertia Breke - - - - - - - - - -
ROTARY COUNTERSHAFT &ROUP
Rotary Countersheft Auembly ----------------------32, 33
Clutch Assembly, NationelType 28" 1 5y_." Dy-A-Flex---------------------- 19
CONTROLS-AIR, WATER, OIL AND MECHANICAL
Trensmission Shifter Installation--------------------
34, 35
Oil Lubricetion lnstelletion -------------------
36, 37
Air and Water Piping Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38, 39
Rotary Countershaft Freme Piping Installation---------
40
Solenoid Volve Control Installation-------------
----- 41
Mo in Control Column ----- ---------------
_
42, 43
Auiliry Control Cobinets --------------------------
_
44, 45
MISCELLANEOUS
46, 47
Motor Installations------
Inertia B:ake - - - - - - - - - - - - - - -
_
48
Inertia Brcke Pipin9 Installation------------------------------- 49
7838 Elm11gco Brake lnstell11tion ----------_ SO, 51
7838 Elmogco Brake Piping Installation ------52
0032 Elmogco Brake Piping Installation__

53
0032 Elmagco Brake lnstalletion --'----------------------
- 54, 55
V-295 Hydromotic Broke lnstellotion w/Type "A" Over-Running Clutch-----56, 57
V-295 Hydrometic Brake Weter Level Control Unit & Piping
.
__ 58, 59
V-200 Hydrometic Breke lnstollation w/Type "A" Over-Running Cutch-----
-- 60, 61
V-200 Hydrometic Breke Weter Level Control Unit & Piping-------- - 62, 63
V-200 Hydrometic Breke Piping lnstellotion - - - - - - - - - - - - - - - - - _
64
Weter Level Control Unih for V-200 &V-295 Hydromatic Brokes----
o5
60
Type "A" O...er-Running Outch Assembly-
Air & Weter Connections- Off-Driller's Side
67

NOT ILLUSTRATED
ROTARY DRIVE SPROCKETS
623764
JJT, 2" P. Dbl.
642208
27T, 2" P. Dbl.
23T, 2" P. Dbl.
645715
Others on Request
WIRE LINE CLAMPS
620478-A
020479-A
650756-A
TON& LINE
041328-A
7811000
78 JI 60 I

for 11/z" Line


for 1-3/8" Line
for 1-5/8" Line
Toft9 Une Guard (I)
Spinning Line (I J
Bree k-out Line (I J

MISCELLANEOUS
Beyonet Oil Geuge (I)
026733
Wire Line Tum Beck (2)
7819655

PARTS FOR SHAFTIN6


629754
Shim
Drurnshaft
Shim 2) Jecl Sheff
641338
Screw, Drld. Hd Cap ( 18) Drumshaft
619393
501684-W Bolt, Hex Hd S.miFin 1-1/813 112
}16 for (MDSJ
Nut, Hee Hea 1-1/B
6300180
14 for (CS)
Wsher,
X~eevy
Spring
Lock
(Deflected)
11/8
7602092
619675
616975-1
Shim 14)
for Rota
Shim 3)
020142
Screw, He Hd Cap I a
(Brg. Boaas)
Countars'taft
7000524
Screw, He1 Hd Cap I a 3V-:z (Support)
7000528
JOINT IOLTS
Bolt (2) on 8rg. Supports
611299-A
Bolt, Sq Hd 11'2 a 6 (2)
5500616
5501908
Bolt, He1 Hd SF IY::r 1 3Y::r (2)
6300240
Nut, Hvy. Hex IY2 (2)
Wesher, IY:z Reg.Spr. LL (4)
7602114

12)

~ml4)

2y7

PAGE NO.

)
I!

I
r--.

t_,_

INSTAWTION 65<Xl301G CONSISTS OF":


DESCRIPTION

.!.!!!!

CONNECT ION, AIR WATER


I
rOLLOJER, PACKING
I
BEARING
ASSDeLY,
ROLLER

5 619268-A BRACKET, SUPPORT 2I


e26217A
6
7 629706A. TUBIN:l ASSDelY, AIR 2
I
8 6298llt A SPROCKET HIGH CLVTCH 38 T., 2 1/2 P
I
't 12 701512-5" CLUTCH, 46 a 10 DYA-rLtx
CLUTCH,
TYPE
"2B
w/TTT.,
2-1/2
P
SPKT

I
70l316,.2G
't 13
SCRtv, ORILLm HEAD CAP 5/8 x 11/2 1&2
15 606661
SCRtv,
DRILLED
l:IEAD
CAP
I

21/li

28
16
SCRt\I, DRILLm HEAD CAP I x 2-1/2 Ii
17
PACKER, CONNECT ION
I
19 610238
BRACKET, PIPE
I
618371t
20
SCRtv,
DR
I
LLm
HEAD
CAP
3/8
x
2-1/4

2
618823
21
RETAINER
I
619272
22
RETA INER I
619273
23
RACE,
INNER

I
619271t
21&
RACE, aJTER
I
25 619275
KEY 2
26 619'l87
GASKET I
27 619289
BOX, BEARING (EXP) I
28 619396
DRIJI, CLUTCH
I
30 626185
SUPPCJRT, PIPE
I
62621tl
31
END PLATE
I
32 629669
SPACER

I
33 629703
RING,
SEAL
-~-
I
)Ii
629705
PLATE, NON-EXP.
I
35 629728
PLATE,
EXP

I
36 629729
SPACER 2
37 629730

DESCRIPTION

ill!:!

SH IM, 0625
SHIM, .020

61751t3-AA

618352-A

.SH IM, .OIJ7

SHIM, .005
BOX, BEARING NON-EXP
BEARING
BEARING
OIL SEAL
OIL SEAL
rlTTING, STR ALD41TE fl6IOBL
CONNECTOR, rEM f66rL 1/2 TB 3/8 rPT ---PIPE, I/Ii a 16 EX STRO: BLK (TBE)
PIPE, 3/8 x 2 EX STRO: BLK (TBE)
COUPLING, STD STL l/14
BUSHING, STD M.I. 1/4 a 1/8

TEE, 3/8 300# M. I.

NIPPLE, EX STRONG PIP[ 3/8 1-1/2 SHORT


SPIDER, HIGH CLUTCH

OPT IONA L
t

66 650230-A
650230-AI

65023DA2

DRlJ.t SHAFT ASSDeLY


PAGE NO.

[QU 1l'MENT

STRiPPEO DRUM SHAn ASSEMBLY,


1-3/8 T\IO STEP SPIRALLEL
STR IPPEO DRUM 5HAF'T ASSEMBLY,
11/2 T\10 STEP SPIRALLEL
STRIPPED ORUM SHAn ASSDeLY,
15/8 T\10 STEP SPIRALL[L

I
I

3
3

2
I


USED ON ORAWWORKS SERIAL NO. T-2506 & UP

OR\Jwt SHAFT ASSOoeLY


PAGE: NO.

---------

:---

. INSIALl.AI!Qfll 650230~ ~Orl!SISU Qfi

.IRM
1
4
5
16
19
20

23
27
30
33
35
.37
39 .
41
42
7

..

DESCRIPTION
BRAKE RIM ASSEMBLY, 62"
HOSE ASSEMBLY, 1-1/4" X 69-314"
HOSE ASSEMBLY, 1-1/4" X 1&-112"
BOLT, BRAKE RIM
BRACKET

619397-S
650226-A
650227-A
90654-3
650228

KEY

650229
650230

SHAFT
ELBOW, 90 BULKHEAD ADAPTER
COUPLING, 1-1/4" TO 1-1/4" FEMALE
PIPE, 1-114" X 4-112" SS
NUT, 1-118" UNC HVY HEX
WASHER, 1-118" EXTRA HVY SPRING LOCK
PIN, 114" X 1-314" COTTER
STEEL BAR,314" X 1" X2-1/2" SPEC. T-320
STEEL BAR, 112" X 1-112" X 1-112"

7804666
7802700
6701030
6300180
7602092
6501614
3701403
3701312

650230-2A
650230-3A
650230-4A

650230-6A

OPTIONAL EQUIPMENT
DRUM ASSEMBLY, 1-318"
DRUM ASSEMBLY, 1-112"
DRUM ASSEMBLY, 1-518"
DRUM ASSEMBLY, 1-314"

DRlJl4

PAGE Ne. 6

SHAF'T ASSEMBLY. STRIPP([)

QIY.
2
1
4
32
2
2
1
2
2
2
32
32
32
2
2

M&D"

IJI)

DRUM SHAFI ASSEMBLY, STRIPPED


PAGE NO.

INSTALLATICN 701316-2C COISISTS ":

G>

l"I

; .

~
CD

.!!2!
619258-A
619268-A
619269-A

622e62-A

622980.AI

629661-A

10
II

629815.A
6' 118,.A

"

2400688

27

6106i.9
61Jb35
61754 I
61'7545
617546
617547
618869-C
619259
619261
619262
619264
619265

15
IT
19
22
23
21i
25
29

30
31

32

33

,..

'"
35

36

'ii

37

38
-39

liO
1
2
.,
""
"'
li6

::c
-4

;1
ri

DESCll IPTICN

3
Ii
'

s
"'
51

52
'"

5T

58
59
61
62
63

6"

65

2405003

619266
151927(>
1519271
1519272
1519273
15192711
1519275
619277
619278
619279
6192eo
619281
619282
619285
619286
619287

2
I
2

HUB, SPROCKET

ea..r --------------------------

2"

SHlfTCR RING ............................


I
SCRCW, ORILLm HCAO CAP 5/8 x 1-1/2 22
SCRCW, ORlllCO HEAD CAP I" x 2-1/2
PIN, IXWEL -
RING, PlCl<ING fOllMR
ra..Lo.tER, PACK ING
PACK ING
SPCAR

DIAl'HRAGM --
RING, HOUSING
PLATE, BACK ---
PLATE, CCNTCR -
RING, JAW
H\.e - ---- -- --

SPACER --SlC[V[, SHlrTCR


RCTA INCR

RCTA INCR -

RCT.l INCR ----


RAC[, rurrR ---------------------RAC[, INNER
RING, SEAL --
ROO, TIC -

619289
6228115
622861
6228151i

:!Ii
SPRING ----- 8
HCAD, TIE ROO ------- 2
ROO, SHlrTCR -
WASHER, SPRING --
SPRING - Ii
SCRCW, ROD
KEY ---- 2
SPROCKET RIM 77 T, 2-1/2 P
I
RCTA INER, SPROCKET
6
GASKET ---I
DIAPHRAGM
I
RING, DIAPHRAGM
I
NIPPLE -- -----
I

6:!9669

COVER -
ENO PUTC

629813
629816

629668
629731
629731-1
629731-2
629731-3

66
67 ZS-8663

HOOS ING -- --
BCAR ING ASSEMILY, Ra.UR --
DISC ASSM!LY, LINING W/(I) 619'269
DISC ( 12) 61928" LINING ( 108) SAE
10-16 BRASS TUl!Ul.AR R IVCTS
RETAINER, DIAPHRAGM
YOK[ ROO, SHIHCR -
PUT[ PRESS!-"[ w/(2") 617"27 sru:i, '
( 10\ 622852 STOOS ...................

SHIM, .0625 --
SHIM, .020 --
SH IM, .007 --
SHIM, ,005

BEARING --------
68 'vs-9750
Oil SCAL -------69 YS-1500
OIL SCAL -----------------
70 7817600-210 0-RING, ROOllER lRP-568-210 (6221-15)
71 T817600-liJ2 0-R ING, RIB!CR ARP-568-la32 (6221-59)
SCREW, HOC SOCKET HEAD CAP 5/8 IMC x 2
T5 7006397
NUT, HEX SLOTTCO HEAD 1-3/8
76 6)21i222
NUT, HEX SLOTTCO HEAD 1-1/8
77 6321il82
T8 6]21il6o
NUT, HCX SLOTTCO HClD 1 -----------NUT, rLCXlOCK 5/8 30f"AIDll
79 6310101
SO 6JIOOlll
NUT, l'LEXLCX:K 1/2 20F'A-813
82 6501616
PIN, COTTER I/Ii x 2 ----
83 6501612
PIN, COTTCR I/Ii x 1-1/2
PIN C"OTTCR 3/ IS x 1-11"
811 6501212
8T 8813006
PLuG, 3/lt SO HCAD

p1 - -- -

I
I

I
I

3
3
I
I
Ii

2
I

6
8
8

Ii
2la
20

32
lo8

It
I

~-c

:;.-.~~~~~~~=-

ASSEMILY

9
10
II
12
13
llt
IT
18
20

22

2lt
25

COISISTS tf':

DCSCR IPT IOI

.!!.!!!
It
5

701~12-~

621661
621666
622121t
626163
628tll<UI

626165
626166
626UiT
626168

!!!!!!.

KEEPER, LIN ING 32


T<RCIUC ARM 16
SPRING 16
LIN ING
- 16
SHOE
16
I
DIAPHRAGM
I
HOJSIHG
I
DID Pl.ATE
DID Pl.ATE
I

BOLT, KEEPER 3/8 X T/8 fA380-<>31t 96


KEP, 3/8 SHl<kEPROOF' 96
VALVE, Q-R 1/2 rAVICK f91125liOT-" 2
7500162
7000M0-'1 SCREW, HEX HD CAP 3/lt X 2 lt8
T\l!IHG, STEEL 5/8 00 X .065 WALL X
7lt01olt3
2
lt-11/ 16 -------------------------------2410021-114 o-RIHG, Rll!BER ARP-568-lllt (6227-1111) 2

Teol626

631ltar.!2

CLUTCH ASSDSLY 1 46 X 10 OY-A-rLEX


PAGE NO.

---.. AA

,........,

~-~t~~~~~~~~~-~!'!"!!:"~~~~~~~-

-~~~~~~~~

K-628 BRAKE 1NSTALLATION


PAGE "NO
I0
,
-~

INSTAllATl()I 703675- IG C()ISISTS Cf":


!!CSCRIPllOO

.!.!.!?!
3

61328)....
6191>)8.A

619"lo0
6 ,,.......

'

10
1
15
16
IT
18
19
23
21o
2~

31>

,.
31

35

:sE

37
JB

.o,
39

2
lo)

......,
lo6
~T

118

50

6lo 11i.9.
61oll,O.
3)9]2
39'-lolJ
&.6528
"6S30
"65"
"6Sloa
610350
6103' 1.s
610357
611221

,. ....
~

------------

LtEll, D"AK(
811Atn, 11/(2) 6IO)llO IUSHING
(2) 650799 ACT IN[ll
BlltCT, 11/(2) 6 IO)llO llUSH IN;
LI"", CAAIM
PIH, CQUALIZEll
8[AM, [OJILlltR W/~llloT tlUSHING
ll[Y, 1/2

t'I, 5/S

. ------------
..........................
. ...........................................
1

95 --

WR(frlC.H, NUT

'I
52

626'!21o

'9

611

61o9'70'1
6't9'70'11
Teoi.62o
za.2501

6T

-1-

60

,,

61

...................................................

NUT, JoM

5"" ING
CY, 1/2 6-3/
Bill.T, ANCM('A

2
I
2
2

ff
TO
Tl

Tio
T5

T6

,CY,.... NC- --------------- 1885


...................................
------------a.ssE>el
""
88
..... ----------- ...................... -..................
89
-------------------
""
92
''"
95
............. -- --- ............ -----96
.. ------ .. -------------- 98

~'"' ''"' ......................... e

1/2 23/ 16
STClP
HOSt
Y .........................................
MOSC ASStlet.Y

6U5Qlo0-1 IA
tRANK
61!i"lo2
111/T, ADJUST lllG
6191-
Cl'CAATING
61!>'-lo5
CRANK
6191>"6
PIN, CRANI<
619'oloT
ClltANK, L.H.
619'<"8
619"lo9
CSi, R.H.
,511114,
6191>50

SHIM, 1/16
619"50 I
1/32 -----------
619"50-2
SHIM, .
619"5 I
1/16 ~
SHlti1 1 1/)2
619"' 1.1
-------------~SHIM,
6191151-2
SMAn 1/6/o --
619'>53
CRANK
619"'51
621082
5TCI'- -

-----------------------------------------------

TT

2
2
I
2
2
I
I
2
2

91

6
6
12

ICY.I
10)
IOI.
1:16
107
108
110

l!7

9()

99

.
I

OtsCRIPllOI

.!!!!!
629738-3

ZB-1~

7-

'""'1'

81..CCK, GltL\St F 1n ING ---


SHln, llA. . t- LC-Ell --
SHIM, 1/6/4
$MIN, 1/16 -
tl.BOi, flo9-1' I/lo Tl a 1/1 NPl ltlR ING

80. ING
80.ING PILLOol 8Ltl L-11 fP-21o0-21/I

t\.80-I, ~9-'"a.s19' n 1/A T - - - - - -...-


_ I/lo Tl 1/11 IPT - -
C-CCTClll I
tl.BOi, flo9.f' I/lo Tl 1/8 -NPl
l\lllNG, AHL C(ll'PEll I/II Cl> .O]Z .,.LL !IO'
T8026tlo
COJPLING, rCN ,,.. Tl IP. m
T820601
UH ION, HALT floB I/lo Tl a 1/1 WT
rlTTllOli, 5TR ALtNITE fl610-BL
78"5052
r ITT ING, i.s. LtNITt 16118-111.
78QSl)8
ICLT, HD< MD 1-1/a a 7-1/1 SCNIJIN T-le&o
55011124
T_,32
5CRC~. Htx MD C., I" l/2
~11
5Ctv, Ntx HD CAP ]/lo lllC a 1/2
- 1 1 5CRtll, HD< HD CAP 3/ lllC a Jl/2
700044+11 5CRtll, Htx MD C.... ]/lo lllC a 3
700031..11 SCRC~. H[X HD UP I/I Ult a 112
7000315-11 5CRtll, M[X MD CAP '1/2 Ult J3/lo
700Cll04-11 5CRtv, H[X HD CAP I/I Ult a ll/lo
7802113
llASMCR, I 1/2 RtG 51'11111G I.CC
.,.,_1
WA5Mtlll, I" RtG !IP!llllG LOCK
78llOll
wSHtR,- )/lo RtG 51'111NG LOOI
llSMCR, 1/2 RtG 51'11 ING LOOI -
"'' $'4[A. )/ -~ STttL MtD cur
76000'o6
6)002llD
llUT, HVY HtX 1-1/2 -
11111, HVY HU
000160
NUT, HVY Mtx I"
63001112
11111, ...y Mtx 1/2 -6)08alll
11111, t511& MD< '1/2 29U09J -
'~ "'" COTT[ll 3/8 a 3 --

7102241
Teoi.62o

--1

2!:2
a

.
I

a
..
,..
I

II

2
I
2
6
I
16

..

2
2
2
2
I

..

6
I

'
,,.
2

6
6

"

.. ...,....., ...
,

,~

K-62B BRAKE INSTALLATIO.


PAGE NO.

I I

"

,:f.C.1

i
I_.;{

I ,/
j/

. .- .../ I -.;;;;i;--- ,_.


l

-----'-----t----------~- ~--~,.
..--..... '
~,.
~

'

I ,

'--=-)
, I .
l

j __ .

USED ON DRAWWORKS SERIAL NO_ T-2601 & UP

INSTALLATIQ.I 702665-75G CONSISTS or:

"t

ITEM

DESCRIPTION

I
3

619458-4AA BAND ASSEMBLY, BRAKE -------------------612987-A


ROLLER ASSEMBLY W/(I) 49711 ROLLER &
(I) 49712 PIN ----------------18ool53-A
YOKE -----650736
SPRING --
650737
SUPPORT -------------------------------650738
ARM, ROLLER ----
650739
PLATE, STOP ------------------
62o694-1
HANGER, SPRING -~----------18ool55
'ROLLER ---------------1~.
YOKE, ADJ W/PIN 3/4 #27o8-8A ----------~11 SCREW, HEX tCl CAP 3/4 l.tlC 2 -------
7000395-11
SCREW, HEX HD CAP 5/8 ~C x 1-1/2 --7000393-11
SCREW, HEX tCl CAP 5/8 l.tlC I --------6300122
Nl/T, HVY HEX 3/4 -------------------63aol20
Nl/T, HVY HEX JAM 3/4 ----------------
7619066
WASHER, 3/4 REG SPRING LOCK -----------7819058
WASHER, 5/8 REG SPRING LOCK ----------3701312
rLAT, HR M-1020 1/2 x 1-1/2 x 5 STEEL --

10
II
12
13
14
17
20
21

22
24
25

27
28
30

BRAKE BAND INSTALLATION

PAGE NO. 12

2
2
2

2
2
2
2
2
2
2
4

6
4
4

2
4
10
2

'~"T~,,,..'T"

'

C...:L("-l

,\I

-"'J
...,.-

ASSEMBLY 619458-l>AA CO<IS ISTS Cf":


DESCR I PT I ON
I

61911'8-ll-A

3 827827HA

BAND ASSEMBLY, BRAKE -


BLOCK SET J CONSISTS Cf":
( 12) 627927 BLOCK, BRAKE
(72) T626ol0-A SCRE'W SETS
ASSEMBLY 619458-l>A COOS ISTS (J":

8
9
10
II
12

61D344A
610353-A
619458
651005-A
7817663

CLEVIS W/(2) 610341 BUSHINGS


CLEVIS W/(2) 46553 BUSHINGS
BAND, BRAKE
BRACKET, HANGER
RIVET, RD HEAO STEEL 1/2 x 2-1/8 ------

I
I
I
I
22

BRAKE BANO ASSEMBLY, K-628


PAGE NO.

I~

1---id--+---

--'

'

caw #\:A

ASSEHILY 6175lo3AA COIS.ISTS CT:


~
I

7
8
9
10

DCSCR IPT ION

6175113-A
612385
615879
617538
617539
617539-1
617Sli0

II

617~

12

617552

13
Iii
15

617553
6181i]8
6181ili2

19

ZS-2]611
ZS-2751

20

BCDY ASSY, AIA WAT[A CONN


GASllCT, BCDY -
SCAtw, ORILLCD IC> CAP 5/16 X 5/B
HOUSING, PACKING :.....
SPACER, BEAR ING LAllC[
SPACER, BtARING SMlLL -
RING, LANTCRN -
SPACER, BEARING
StAL SEAL --
SPACER, SEAL
PL.ATE, RCTAINING PACKER
BEARING
BtAAING

22 78o5052
FITTING, STA ALEMITC fl61o-BI.
25 7610126.
WASH[ll LOCK SllF W 12
26 7805131
FITTING, 5 ALEMIT[ #1688-B --------------28 7oooM~.u..scRtw, HEX II> CAP 5/8 x 1-1/2 ------------30 . 7619058 . WASHCR, 5/8 REG SPRING LOCK 0

AIR & WATE:R CONNtCTION ASSEMBLY


(ORILLtR'S tND)
FAGE.~ NO_.

14

I
I

6
I
I
I
2

2
2
I
I
I
Ii

I
I
6

e
------~-

.. ----

i.

I
. _i_
2

in

!e

s
!a
,..~

si

INSTALLATIDI 70JGT53G COOISTS

l!2!
It
5

6
T
8
12
13
llt
15
16
IT

20

21
23

2"

G)

l"I

'"

26
29

er:

OCSCR I PT IDI
61429J-A22 CCJlN ROO ASSMY W/( I) 780lto19 VOCE,
(2) 78000lllt PINS
ARM ASSMY, CRANK
6231!113-A
61tl323-A
YO<C ASSMY, SHIF'TCR
611 1559-2A SHAF'T ASSMY, SHIF'TR
BRACKET ASSMY, SHlfTCR Y<ICC
6'1560-A
6111561-A
SHIF'TCR ASSMY, F'OOT PCOAL
KEY
""
PIN,
F'Ul.CRLN ,..............
6120'75
VASHCR, F'IA.CRt.M
613209
HOSC, ASSMY ( 1/8 x 21i")
618169
BLOCK, llBI ICAT<JI
6221tTO
650671
PL.ATC, SCARING BASE ~--
TOOOJ06 11 SCRCW, HEX HO CAP 1/2 1 1-3/li
TQOQlt.32.-11 SCRCW, HEX HO CAP Jilt 1 1-3/li -
781 llO!!O
VASHER, 1/2 RCG SPRING LCX:K
WASHER, 3/lt REG SPRING LOCK
781110er
6~11H! .
PIN, COrTCR 3/16 1 1-1/2
"600129-2" BCAR ING PlllOol BLOCK LINK enr
P3-U2211ff 11/2

!!!!.!!
2
2

I
I
I
I
2
I
2

I
I
It
8
2
8

2
It

M,#~ n L
I! trF

-!!
6m,~M-~= ;

--1-t~--_.

;ii:

1 ,,

I=

_J.

...

~"'~

ASSEMBLY 6~0-A CONSISTS CF:


DSCR IPT ICN

ill!!
t
t
t

28 X 5-1/'6 DY-A-rLl>t CLVTCH ASSM. -CATHCAD ASSEMBLY (BREAKOUT)


CATHCAD ASSEMBLY (MlKC-UP) ---------AIR TUB[ ASSDeLY
L\llC TUBE ASSEMBLY --
SPROCKET ("8T., 2 l/2" P. SGL.) -
ORlM ASSDeLY -,.---

19
21

~919

2'6
26

6o6B27

CAPSCREW 16
CAPSCREW ------------ 12
BRAKE ORUo4 rLANGE BOLT ----- 12
A IR CLVTCH ORUo4
I
I
Oil PLATE ------
KEY (11/lt X ,_,,.. x 6-1/2) --------I
I
SP IDEA -
I
SPACER -
GASKET
I
KEY (I-I/la X 1-1/11 x 7-3/ 16) -------I
I
BEARING SPACER -----
I
00 PLATE --
!!RAKE rLANGC RIM
2
I
SAND LINE CLAMP PLATE ----
I
BEARING BOK (XPAN.) -
BEARING BOK (NCN-EXPAN.) -
2

..

7
8
10
12

28
29

605383

618721
6231162

62371tl

32

626927

3.li

626952

38
110

6111136

33

36
Ill

626929
62871i6

61151115

113

6115837
6119390

116

650912
650913

CORING REEL SHAF'T ASSEYBLY


PAGE NO.

16

701512..i.A:!
703629-G
703629-IG
626932-A
626938-A
6111137-A
61151'63-A

I
3

I
I
I
I
2
I
I

---"\.
\

'---------1I' 1

'

I l

::

ASSDeLY 65093:>-A CllNSISTS Cir:


OESCR IPT lat
'47
'48
'49

50
51

52
58

59
60
61
63
611
65

66
68

69
70
71

72

76

77
78
79

i80

65091k
650915
650925
650926
650926
650930
68750CMI
68Ci6002
6700201
6700301
7l!02603
7Bcl 130
7&.>5052
780506li
630018o

7602090

2.01060
7006397
7612020
YS-9700
ZS-5901

ZS-6290

YS-6750

PLATE, COVER -
2
SPACER, BRG -
I
SPACER --
2
SPACER
I
SHIM, 1/16
3
SHArT, CO'llNG REEL........................
I
PLUG, 3/lo HOC Sot STL
I
COJPLING, STO STL I/lo -------------- - Ii
PIPE, XS BLK I/lo 2 (TBE) -~-2
PIPE, XS BLK 3/8 33/lo (TBE)
I
COINCCTO'I rEM IMP #66F'L 1/2 TB 3/8 rPT -I
BUSHING, ALEMITC 115120 l/k NPTf(M) a 1/8
2
FITTING, STA ALCMITE 1610-BL
2
rtTTING, RELltf ALCMITE fl,76"0 7.5-15 PSI -~NUT, HVY HEX I 1/8 12
WASHER, REG LOCK 1-1/8 -- 12
SCREW, HEX HO 5/8 x 1-1/li -- 24
SCREW, HEX SOC HO 5/8 2
Ii
WASHER, 5/8 HI-COLLAR SPRING LOCK
4
SEAL, OIL
2
BEARING
2
BEARING ------
2
SEAi., Oil
3

7822095 WIRE, SST TYPE 302 ANN .051

C~

DI.A----------

22

ING REEL SHAFT ASSEMBLY


PAGE NO.

17

G>

"'li

(JI

20

~
>
tn

I\

IJ

'----

_____..):
'

!"'--~t

,..

.. -:-1

--

'-------.../!

--

r---~-~
""I-~
-L

_...i...:_

-- IE
'
~
I'
-- \ -~~1_.___i-J..~L~-J

tn

!:(

ASSEMBLY 650930-IA CCWS ISTS '1":

DCSCR IPT Ic:N

ITEM

+
t

2
5
8
10
12
13
llt

15
16
17
18

@II 139
@II 139-1

650912
650913
650')11i

650925
650926

19
20

650')28
650930

21
23
21i
25

650967

26

703629-G CATHCAD ASSMY (l!RCAK .. <lJT) -------- I


I
703629-IG CATHEAD ASSMY (MllKE-UP) .........................
@I 1137-A SPROCK[I' er -2-1/2P-s IN~ ---
I
DRlllCD HCAD CAPSCRlV 5/8 1 1-1/li -- 16
~106()
KEY, 1.. 1/ I 1-1/11 1 73/16 .......................
I
'62871t6

7'3<>506lo
YS-'1700

75-5')01
YS-6750

SPACER, B[ARING .........................................


BEARING ---
8tll, LOOSE ---
8(1(, TIGHT ............................. -......
BOIC, COVER .....................................

SPACER,
BEAR ING
BEAR ING
BEARING

I
I

SPACER ..........................................................

I
I
2
2
I

SHIM, 1/16 .....................................................

CATSHArT ..............................................................
SPACER, BORING -
r ITTING, RELIEF" LCMITC lW.o ..................

I
I
2
2
2
2

SPACCR --

OIL SEAL ..............................................................


BCARING ...............................................................
OIL SEAL .....................................................

..

ASSEMBLY 70l512-4A2 CONSISTS Of:


Ol:SCR IPTION

~
I
2
3

"
5
6

9
10
II
13
14
15
17
18
21

32

34

-----------------------------

625296
625297
625298
625299
625392
628314
629330

SPRING, rLAT
SHOE ASSY
HOJSING, rLANGEO
PLATE, ENO -------------LINING --
KCCPR, LIN ING ---
DIAPHRAGM ;..
INSERT, TORQUE BAR ~
TORQUE ARM -

12
12
I
I
12
2i.
I
2i.
12

7500163

VALVE, 0-R 3/e 10785-5406-A

7801625
63lli021

BOLT, KECFCR 1/i. ll 1/2 fe. li>o-012 -


KEP, 1/4 SHAKEPROCF EXT L.W.
SCRtw, HEX HO CAP 5/8 X I 1/2

I
I
I
i.8

625293

625284-A

TUB ING, STL 1/2 ll 2-1/16 OJ X .035 ;..


74008lo0
2410021112 0-RING, RUBBER ARP-568-112 (6227-10)

7000385-11
6253911

7000395

------------------------------

RIM, CLUTCH
SCREW, HEX HO CAP 5/8 )( 1-1/2 ------------

"8
16
I
16

CLUTCH ASSDeLY, 28 x 5-1/4 DY-A-FLEX


PAGE NO.

19

..........
---..,_..

\
\

- - - - - -..l .. - - - - - - - -

CATHEAD INSTALLATION, TYPE "A I" *KE-UP


PAGE NO 20

INSTALLATICN 703629-IG CONSISTS


0SCRIPTICW

I
3
4
5

626965.A
650916-A
650917-IA
650918-A

7
6

650922-A
650923-A
49338
616795
616803
618816
618826
625447-2
625449
625459
650920
650924
T6509272A
650932
650933
650933-1
650934
6304144
630lili.6

II

13
14
16
17
19
20

21
23
24
25
26
27

26
29
33
34
36
37
39
41
42
43
46
47
. 49

Of":

OUA.NTITY

GUARD, ROPE ---


PISTON .
QUILL, W/(8) 617427 STLO
ORl.>I W/(4) 618796 LINING, (32) 7817647 RIVETS, #7-12
3/16 x 3/4
R[TAINER, SEAL -----------------------
HOUSING -
STLO --
DIAPHRAGM
BUSHING --
SPRING, PISTCN ------------------
RETAINER, OIAP~AGM -------
BOLT, RETAINER---
END PLATE -----
KEY -----
SPOOL ----~------
RING, RETRACTING ------
HL8, SPOOL -----------------------
SPACER ----
SHIM, 1/32 ---------
SHIM, 1/16 -----------
RING ------

52
54
57
59
60
61
63

NUT, BEARING LCX:K AN-22 -------NUT, BEARING LCX:K AN-24 --


WASHER, LOCK W-22
7610048
7610048
WASHER, LOCK W-24 -------
YS-4180
SEAL, GREASE -------------
ZD-7673
BEARING ----------
ZT-4504
BEARING -------ZT-5030
BEARING ------------~----------
6310101
NUT, rLEXLOCK 5/8 3orA-1011 -------------------------6310120
NUT, rLEXLOCK 3/4 3QrA-1210 -
70004$-11 SCREW, HEX HEAD CAP 3/4 UNC x 1-3/4
700039.9-11 SCREW, HEX HEAD CAP 5/8 UNC x 2-1/2 GR 5
70062<>8
SCREW, HEX SOCKa HEAD CAP 3/8 ~c x I" -------------7609066
WASHER, 3/4 REG SPRING LOCK -
3201508
FLAT, CO C-1018 I x 2 x 2-1/4
68o3020
BUSHING, STEEL HEX 1/4 x 1/8 ---
78o5052
FITTING, STR ALEMITE f1610-BL ~
78o4645
ELBCW, 20 ALEM IT[ f43712 -
7817600-326 0-RING, RUBBER ARP-568-326 ----

628003
7178063-30

50

I
I
I
8
I
2
8
I
I
I
I

I
I
I
I
2
2
I

I
I
I
I
I
I
I
I
8
8
2
16
24
2
I
I
I
I
I

PLATE IDENTIFICATION .:.

SCREW, DRIVE 16 X 5118" TYPE U ".'

ASSDBLY Narcs:
I GREASC PACK ALL BEARINGS ANO BUSHINGS \MEN ASSDel INC.
2. AO.AJST TIMKDt BEARINGS f'CIR .OOla TO .006 00 PLAY.
3. f'IT SPOOL IU! TO TAPERED SH.An f'CIR ~ MINllU4 COOACT. WIPE SHAn
WITH 'NVCR-SEE2E' ANO f'CIRCE NU! QI TIGHT BY TIGHTDUNG RETAINER
llOLT TO 800 n. UIS. TCIRClUE.
4. SHIM CATHEAD SPOOL TO GIVE 1/16 CLO.RANCE AT FRICTION FACE.:
MEASlllE DIMENSICJI 'A' QI SPOOL, ANO DIMENSION B F'ROI IU! rLANG[
f'ACC TO CLUTCH LINING FACE, THEN R[QUIRED SHIM THICKNESS 1C' (A+.062-e).
5. WITH THC SHAn ENO GREASE f'ITIING OH BOTTO!, PU4P APPROK 2-1/2 LBS
(3 PINTS) fT GREASE INTO THC BEARING CAVITY.
6. TCIROUC CAPSCRtws NVl'S TO VALUES SHQnl IN THE 1 ASL[ BELCW.
3/8- 16 SOCKET 5/8- 11 CAPSCRtw 3/lo-10 CAPSCREW 3/4-10 rLEXLOC 5/8- 11 F'LEXLOC
SCREW SIZE HEAD CAPSCREW
NUT
GRADE 5
RCGULAR
NU!'
ITEM li7
ITEM 52
ITEM 50
ITEM 49
ITEM lt6
TCIRQUC IN
n. LBS.

35

110

130

2la0

75

USED ON DRAWWORKS SERIAL NO. T-2601 & UP

CATHEAD INSTALLATION, TYPE"AI" MAKE-UP


PAGE NOo

21

=,.,.

~~~==::;~!i===..........

/
I

-.

I
i

CATHEAD INSTALLATION. TYPE "A I" BREAKOUT

INSTALLATICff 703629-G CIJNSISTS rs':

OESCR IPT letl

6188o8-A

650919-A

PLATt, CLUTCH w/(6) 616796 LIN ING (32) 70176117


RIVETS, 17-12 3/16 1 3/lo
GUARD, ROPE -----
PIST~ -
OUILL w/(8) 617lo27 STUO -
ORUM W/(1&) 618796 LINING (32) 781761-7 RIYCTS, 17-12

650921-IA
650922-
650923-
i.933a
6251i59
6251.a.7
618795
61&i03

3/ 16 3/lt --------------------------SPOOL
RCTAIN[R, SCAL --
HOUSING
STlO ---- ---- -- - -- - ---------- -
KEY -
BOLT, RCTAIN[R
0 IAPHRAGM
BUSI! ING -

626963-
650916-

3
5
6
7

650917-1A

9
10
13

"

15
18
19

61~7

20

618817
21
22
61ss1e
618819
23
21o
618626
6251.lo~
25
26 T650927-2.A
27
650932
28
650933
650933-1
29
650931,
30
65')924
32
31& 6304 llolo
35 630lo.1"6
37 7610<M8
38 71'1111R8
l&O YS-ltlSo
1&2 ZD-7873
a.3 ZT-lo504
i.i. ZT-5030
lo6 6910056-1200
lo7 6310101

7!!05052
7eoi.6lo5
7817600-326

6800020

BUSHING, STD. MJ. FACE 114" X 1",......................

7178083-30

DRIVEScREW, S6 X 51111" '--~---

iii00439-11
7000399-11
700620B

56 7619088

59
61

62

63
65

..

HUB, SPOOL --------

SPACER
SHIH, 1/32
SHIH, 1/16 -------
RING
A ING, RETRACT ING --
NUT, 8[ARING LOCK AN-22
NUT, BCRING LOCK AN-2lo
WASHCR, L..LK W-22
WASHER, LOCK W-21&
SElt.L, GRCASC --
BCARING -
BO.A ING
BCAR ING ; --
RING, RCTAINCR SPIROLOll RSN-1200
NUT, FLCXLOCK 5/8 30f"AIOll
NUT, FLCXLOCK 3/lo )OF'A-1210
SCREW, H[X H0.0 CAP 3/lo I.INC 1 13/lo
SCREW, HOC HCAO CAP 5/8 UNC a 2-1/2 CR 5
SCREW, HEX SOCKET HCAO CAP 3/8 I.INC I"
WASHCR, 3/1& REG-SPRING LOCK
FLAT, CO C.1018 I a 2 a 2-1/1&
BUSHIW.O, STEEL H[X 1/lt x 1/8
FITTING, STA ALCMITC #1610-BL
[LB()ol, 20" AL[MITC #1&3712 --~-------
0-R ING, RUBBER ARP-568~326

lo8 6310120
lo9
50
53

PL.ATC, CLUTCH -
ACTA IND!, CLUTCH PLAT[
SPA ING, PIST~
SPA INC, CLUTCH PLATE
REH INtA, DIAPHRAGM ----
RETA INCR

3201508

680820

828oo3

~PLAT!:; -

I
I
I

I
I

2
2

2
2

16

32
2
I
I

I
I
I

1
4

ASSDeLY NOTES:
I.

2.

3.

Ii.
5.
6.

GREASE PACK ALL BEARINGS ANO BUSHINGS WHEN ASSDeLING.


ADJUST TIMKEN BtARINGS FOR .OOll TO .006 tNO PLAY.
flT SPOOL HlS TO TAPtRm SHAn FOi ~MINI ....... CONTACT. WIPE sw.n
WITH 'NEVCR-SCtzt ANO FORCE HUS ON TIGHT BY TIGHTENING RETAINCR
BOLT TO 800
LBS. TCROUE.
SHIM CATHtAO SPOOL TO GIVE 1/16 CLEARANCE AT FRICTION Fl.CCI
14tASURC 0114CNSION 'A' ON SPOOL, ANO OIMCNSION '8' FRI>! HUB FL.ANG[
rACE TO CLUTCH LINING FACE, THEN RCOUIREO SHIM THICKNCSS c (A .062-B)
WITH THC SHAn DID GRO.SC rlTT ING Off BOTT04, PlH' APPROX 2 1/2 LBS
(3 PINTS) rF GRCASC INTO THC BEARING ci.VITY.
TCRQ\JE CAPSCREWS l NUTS TO VALUES SHOolN IN THE TABLE BEL()ol.

SCREW SIZE

TOROUC IN

rt. LBS.

n.

3/8-16 SOCKtT
HEAD CAPSCREW
ITEM 53

35

5/B-11 CAPSCRE.'W
GRAO[ 5
ITEM 50
110

3/l&-10 CAPSCRE\I
REGULAR
ITEM la9

3/la-10 FLEXLOC:
NUT

ITEM lo8

130

2li0

5/8-11 FLEXLC:C
NUT
ITEM It?

75

USED ON DRAWWORKS SERIAL NO. T-2601 & UP


CATHEAD INSTALLATION, TYPE "A I" BREAK-OUT
PAGE NO. 2:

e
.I
,,
'

/.

-f-. --"'
II

---i-- ----.

I
--1

\.

---

r,

+~

....._,.....,._.='!:iii;!:::.
tJ:,,..,,.::::::-.
INSTALL.AT ICJI

5
6

61&71i'70-AA
606825-A
611i293-Alolo
623843-A
6111208-A
650218-A

6lo7i.l;8-A

10

61i9lo09-A5
650212-A
650213-A
650211i-A
651076-A

I
2
3
Ii

II

12
13
14
IT
18
19

20

21

22

23
24
25
26

16185
1&4820
1&89lli
6<l6821
606823
6o6821i
606826
607276
609387

609388

BRAKE INSTALLATICll,
PAGE NO.

24

CONSISTS or:

DESCR IPT ION

~
1

702665~53G2

BRAKE BAND ASSDllLY --------------------BRAKE LCVER PAWL LINK ----------------CONNECTING ROD ASSl4Y (6'-3-3/li")----CRANK ARM --------------CONNtCTING ROD----------
C~E ll[[L BRAK[ SHAFT w/(li) lo60olli2 BRG,
OILIT[ AA-2001-11 I 753 x 2.00li x 1.000
SHArT BrARING BLO::K w/(I) li6001i.2 BAG,
OILIT[ AA-2001-11 1.753 a 2.00li x 1.000
c~c REEL BRAKE LtVER ------------------BEAR ING BRACKET --
SHAFT ASS04BLY --------
C~[ RC[L BRAKE LEVER BRACKET ----BRAK[ SHArT GUARD ------

2
I
I
I

I
I

SPRING --------------- 2
DOG SPRING ----------------KEY ----------------------------

BRAK[ LCVER PAWL ------------BRAK[ LEVER GRIP HANDLE------------PAWL LINK CN0 ---------------------GRIP HANO PIN -----------------BRAK[ LEVER HANOLt LATCH -------------CLCVIS PIN -----------------EYC BOLT --

C~ING

REEL

I
I

I
I
I
2
I
2
2

i.

~~---i - - -

--+----!-I

_ _ ,,.J.___,

_.L

----- ......
~

--:~---

------- - -INSTALLATION 70266553G2 CCNS ISTS r:S':


DESCRIPTICN

~
26
30
31
32

36

37
39

i.o
i.1

!iii

i.s

li6
li8

a.9

51
52
53

55
57
58

623567
61il993

STOP, SPRING -- -
CLIP, SPRING ---~--PIN, DRILLED ----
BRACK[T, BCAR ING
650211
550liOliO
EYE-BOLT, 3/8 x 5 KELIHER two #5 llJ ---7817656
RIVtT, CSK HD IRON 3/8 x 15/16
6S00606
PIN, COTTER 3/32 a 3/li --
65ooeo6
PIN, COTTER 1/8 x 3/IJ -
6501616
PIN, COTTER lflt x 2 -
7000438-11 SCRl\I, HEX HD CAP 3/li x 1-1/2 -
7000393-11 SCRl\I, HEX HO CAP 5/8 I
700030't-1 i SCREW, HEX HD CAP 1/2 x 11/li
75-51().,306 NllT, HVY HEX 3/8 ---
630o24Q
Nl1T, HVY HEX 1-1/2
7619068
WASHER, 3/li REG SPRING LOCK
WASHER, 5/8 REG SPRING LOCK
7619058
WASHER, 1/2 REG SPRING LOCK
7619050
WASHER, 5/8 WROUGHT STL MED CllT 7600042
'6001~-211 BEAR ING, HANGED UN IT L-B
frWG221oU 11/2 ---
BEARING, rLANGED UNIT L-B; UNIT CONSISTS
i.600123
U": (I) BEARING ~laU, (I) COLLAR
~-5, (2) fLANGCS 18c:MSt4

6"71o69

6300081

6300122
6300104

112" -13UNC CAD PLTD HVY HE>t .


314"-10UNC CAD PLTD HVY HEX -----
518"-11UNCCADPLTDHVYHEX

2
2
2
I

2
I
2
I
8

4
I
16
2
Ii
Ii
I
16
I
2
2

16
4
1

BRAKE INSTALLATION, CORING REEL


PAGE NO.

25

TORQUE .10 n::> U" r7: Lll-5.


DO NOr U.sli: ~6~
~,,..,,...,,,.er

T'-

I
I
I

_lL __

1.

4..f.JDUf.
REF.

ASSDtlLY 6117470-A.1 COISISTS

or:

DESCRIPTION

I
2

61171170-A

BAND, BRAKE ASSD4EILY

8!2082-NAc- ILOCK SETS s CONSISTS or ;


. ' .(g) T65208li! BLOCK, STANIXO STOCK
fi.55-06150; (36) SCRlWl rLAT It) BRASS
Y.,8 x 1-1/li (W/LOCKHl11'1 fl\aC2-0I005

~~-~ ~~-:-~~~-~~~--------

C~ING

PAGE. N.C;I 26

REEL BRAKE BAND ASSEMBLY

INSTALLATION 61110!<2-G CONSISTS OF':


OCSCRIPTION
I

Ii
6
7
8

10
Iii
15
17
18

622824-A
4827 I
613537
620116
620117
623805
623806
ZS-1576
780$952

7000208-11
76190!<1

PIN, CUL INE SHEAVE


SHCAVE, CATLIN[
SPACCR
ROLLCR, ROPE LOIG
SHArT, ROLLCR LOIG
ROLLER, ROPE SHORT
SHArT, ROLLCR SHORT
BEARING
F' ITTING, STR AL041TE #1610-BL
SCREW, HEX HO CAP 3/8 UNC x I
WASHCR, 3/lt REG SPRING LOCK

I
I
6
I
I
2

6
I
I
I

ROPE ROLLER - DRILLER'S SIDE

INSTALLATIC.. 641192-G CONSISTS OF':


DESCRIPTION
I

It

6
7
8

10
Iii
15
17
18

622824-A
48271
613537
620116
620117
623805
623806
ZS- I 576
7805052.

PIN, CATL INE SltCAVE ~


'5HEAVC, CATLIN[
SPACER
ROLLER, ROPE LOIG
SHAf'T, ROLLER LOIG
ROLLER, RoPE SHORT

SHAFT, ROLLER SHCRT

BEAR ING
F' ITT ING, STR ALEMITC #1610-BL --
7000208-11 ,SCREW, HEX HO CAI' 3/8 U11C Ii I
76190!<1
WASHER, 3/lt REG SPRING LOCK---

I
I

e
I

3
3

e
I
I
I

ROPE ROLLER - ROTARY S IOE


PAGE N0 '

----"---'
------------------------------------------------ - - i - - - - - -- r ---: ---------- --- --- ---.- -: ------------=
------------~-----.
-_: ~
""~ ..._. - -~ ! ! .... } . ?:'" .

ASSCMBLY 6411)4-A CONSISTS


~

I
la

8
9
10

12
18

19
20

21
24

27
31
31a
lao

Cf":

DCSCRIPTION
612738-" ROLLER ASSMY -------------629687-A ROLLER ASSMY --------------------------62961)11-A CLUTCH SlllrTER RING ASSMY -------------lll!lloo

SCRtw,
SCREW,
SCRl\I,
SCRtw,

DlllLLED HEAD CAP --


700030ll
HCX HD CAP 1/2 x 1-1/li -------7000395
HCX HD CAP 5/8 x 1-1/2 ---
609666
DRILLED HEAD CAP --
622668
Hl.e SHIM, .o63 ---------622868-1 Hl.e SHIM, .020

629699

51
52
53
5..

61111511
6111155
6" 1156
6"1157
6i.11 o;8
6i.1159

602036.

CAPSCRE\111 -----

i.1

i.9
50

629707
6i.11311
6i.1138
6411~2

JACK SHAFT ASSEPJSLY


PAGE NO 28

4
Ii

Ii

16
Ii
I
2

622!!68-2 Hl.e SHIM, .007 ----------------


3
622!!68-3 Hl.e SHIM, .005 --
3
62Q68li
GEAR TOOTH CLUTCH . 3
629690
BEARING RETAINER RING -------- 2

SHArT END PLATE -


BEARING RETAINER RING --
JACKSHAn -
TRANSfollSSIClN CLUTCH Hl.ll
UW CLUTCH SPROCKET ----
BEARING OUTER RAC[
BEARING INNER RAC[
HIGH CLUTCH SPROCKCT --------
BEAR ING INNEP. RACE
THRUST RING -
BEAR ING ACTA IN[R RING ---------------

"'

I
I
I
k
i.
I

Ii

I
Ii

ISSCleLY 641134..J. CCJISISTS CT:


DCSCR IPT ICJI
55

56

57

58

59
60
61
62
63
64
65
66
67
70
71
72
73
74
75
77
78
79
80
81

8"
86

81

641160
641 U> I
641162
641163
641164
641165
641166
641167
641168
641169
641170
641171
6i.1172
6i.1175
641176
641177
6"1178
641179
6i.118o
641i.2i.

SPACER, BEARING
SPACER, BEARING ------------
SPACCR, BEARING
SPROCKET, 011. P\M' DRIVE 66T-5/8l' ---
BEARING l!IOlC (1.00SE SIDE)
BEARING BOX (TIGHT SIDE)
SPACER, BEARING----------------SPACER, BCARING
SPROCKET, HIGH DR"4
SPICER -----------------------SPACER, BEAR ING
SPROCKET, I.CM CLUTCH -SP.IC CR, 8.IR ING -
SPROCKET, C.ITSH.t.n DRIVE
SPLINE, LCM SPED -------------PLATE, BE.IRING BOK COl.'CR (I.DOSE)
PLATE, BE.IRING BOK COlltR (TIGHT)
KEY, I.CM SPEED SPROCKET CLUTCH HlJ!
KEY, HIGH SPEED SPROCKET
END PLATE, SHAF'T

2
2
2
I
I
I
2
I
I
2
I
I
I
I
I
I
I
I
I
I

7619058 WASHER, 1/2 REG SPRING LOCK

8
16
I
I
"
2
2

761~
25-7871
ZS-8661t
78o5052
68o3o89
68o3030

WASHER, 5/8 REC SPRING LOCK ---------


BEIRING
BEARING
FITTING STR .ILCMITE fl6I0BL
BUSHING: STEEL HEX I x 1/8
BUSHING, STEEL HEX 3/8 1/8

JACK SHAfT ASSEJJSLY


PA-GE NO

,,

.. >

G>

"'~

~<?U~l@0@Q)@

"'

(29

i
<
M
~

s,..
~

r-<.

-z

-i-

1
:II:

1 - - - - - - . , ..

i~~

r. .

................
,""""
.............

:;;:

~("'"') -,11
-!

-R

st..,.,.,

l..,o<.
2.S-"T

L . . - - - + - - - ff

~!~...~~

z~!!

l--12(~~"1

=i:

---Ull- <.......)
I

_ _ ,...

,~...<)---+-*<"'

ASSDeLY 6~651. COIS ISTS a':

I
2
3

6113379.A
6ll01t3.A
6112183-A
6705r.A

1 2405o90
8 ,2~

11
12
13
1
15
16
17
18

QUANTITY

DCSCRIPTICN

.!!!!!.

6182JOll

.6.19()115

619()118
619Qli9
6190lt9 I
6190'i92
6tgoli9.3
619053-B

CDVCR, !IRG BClll fNCll-EXP) I


CDVCR, !IRG BOX EXP) I
HOOS ING ASSOf:lLY ---------------- 2
CLUTCH SPIDER ASSDllLY I
OCRl\I, DR HO CAP 32
SCRl\I, DR Ill CAP -- 8
ORIJ4, A JR CLUTCH rAWICll -- I
llDX, ROLLER BEARING 2
COVER, llRG llOIC (NOH-EXP) I
SHIM, .020 - I
SHIM,
SHIM, .005 3
SHIM, 1/16 I
KCY ---- 3

.oar

611651-h r<R 1WO GC-752 (J! TWO CM> D-79 MOTIJ!S l 1.8.
6'65-ur FOR TWO GC-752 CR 'J\/O DC> 0-79 MOTIJ!S. 1.8.

NOTt:

THC FOLLOllNG ARC USED W/YfO MOTIJ!

.... a..:....

~----.-..

IAO..

It

I,_.. - ........... \

&

THIRD

I
I
2
I

32
8
I
2
I
I

3
I
3

DCSCR IPT l<JI

!!!!!
21
22

2lt

26
28
29
30
31

32
3
35
~6

"9 [.

QUANTITY

~
619083
619129-2
62o6113
629109

IUI, CPL& ------ 2


CDVCR, !IRG BClll (EXP) --------- I
SPACER, BRG I
PLATE, CPL& IUI ---- 2

2
I
I
2

6651
6116515
67050

OR IVC SHArT I
SPROCKET, DRIVE (25T, 1-3/ P SEXT) 2
SPROCKET (28T, 1-1/2 P QUINT)

I
2
I

(i= .

ZS-5116
BCARING
7-805052
. , rlTTlllC,
STR ALDUTC #1610-BL

2
2

700GU211 SCREV, HEX Ill CAP 3/ 1 2-1/2 ------- 12


llUT, HVY HOC 3/' - 12
781 _ . WASHER, REG SPRING LOCK 3/ 12

2
2
12
12
12

!5

,.,<
~

s,,.
~

i
.....

----

L::=t-

,___ ,

....

.,.~-.,

-<
r-

~~

wJ

------

------elt~--------

I
:Q

--.

9,,.
i,,.

,.,
~

ASSEMBLY 6li651la COfSISTS 11':


QUANTITY

I
3

It

1
ID
II
12
13
Iii
IS
16

,,>

G)

l"I

..

DCSCR IPT ICN

ill!!

ill!!

OESCR IPTICN

18

19

I
I
2
I

22

25
21

2
2

30

619083
IU!, CPLG
6191292 COYER ROLLER BRG BOI (EXP)
62D6113
SPACER, BRG ---629101
SPACER, 8RG ----
PLATE, IUI
629109
61165111
SHAFT, DRIVE -
BEARING
ZS-5116
rlTTlllG, 90 ALEMITC 11613-B ----
7805137

-A -AT

FEMALE HClJSING -------------------------- 2


COYER, 8RG 8(]1( (NCN-EXP) ------ I
COVER, llRG BOC (EXP) -- I
SCREW, DR Ill CAP ---------------- I
2..uJIJ930 !tRtv, DR Ill CAP ----- 2
fii~5
b , Ra.LER llRG I
619()118
COYER, ROLLER llAC B<ll (NOMXP) ---619()119
SHIM, .020 -------- 2
619()119-1 SHIM, .007 2
619()119-2 SHIM, .005 -----6190'i9-J SHIM, 1/16 ----------------- 2
619053-B KCY
6112183-A
6la3379-A
6!ilioli3A
2!5090

2
I

61165111-A FOi M> Gt-752 <JI 00 D-79 MOl'OIS


61a6511i-A7 F<JI ND GE-152 al DC> D-19 MOl'<JIS 6 THIRD MOTOI DRIVE.
NOTE:

TMt F<l.UMING ARC usm W/'JRO MDTCR


I 6111517 SPROCKEl' (28T, 11/2" P. QUINT.)
I IOlt PITCHES 1-t/2"P,, QUINT, CHAIN (ASA 120-5)
0

2la

29

38
la3

6116515

61a7D5D

Df!IVC SPROCKET, 25T, 1-3/laP, OUAD


Dl!IV[ SPROCKET, 28T, 1-1/2P, QUINT -

QUANTITY
~
2
I
I

2
I
I

32 32
8 8
2

I
I

2
I
I
Ii

2
I

I..
'.
~

I
i

....~~
I
!

ROTARY COl.tITERSHAFT ASSEMBLY


PAGE ~o. 32

ASSEMBLY 641173-A COOS ISTS CT:


ITEM
I

4
5
7
10
12
13
14
15
16
IS
19
2J
22
23
24
25
26
2S
29
3~
31
32
33
34
35
36
37
38
39
40
41
42
44
45
47
48
51
52
53
54
55
56
58
59
61
62
63
65
67
69
70
72
73
75
77
78
100

DESCRIPTIOO
621313-A
623077-A

626246-A
626350-A
62S393-A
70l512-4A2
41840
2405090
6:>2035
604919
2401060
618721
619723
620567
622923
622924
622925-X
622926
622927
623071
623072
623073
623078
623080
623081
623081-1
623081-2
623081-3
623716
623718
623765
62388o
626348
626349
626486
626666
641173
641174
YS-4503
YS-4505
YS-5250
ZS-3932
ZS-4720
78o4000-14
6304146
7610148
7805052
7805064
7802603
6700301
7000444-11
7006304
7000209-11
6300122
75-S_1~306
7619088
7619041

78156 lI
629709-A

. QUANTITY

ROLLER BEARING ASSDoeLY --------------------


BARINC

SPACER ------------------------------

AIR TUBE ASSDoeLY ---------------------------BALL BEARING ASSEMBLY-----------------------CLUTCH SPIDER ------------------------------CLVTCH ASSMY, DY-A-FLEX 28 x 5-1/4 ----------SCREW, DRILLED HO---------------------------S=REW, DRILLED HD------------------------
SCREW, DRILLED HO-------------------
SCREW, DRILLED HD---------------------------SCREW, DRILLED HO---------------------------
CLUTCH DRlM ---------------------------
KEY, COUPLING HUB ---------------------------KEY -------------------------------------RACE INNER BEARING --------------------RACE: oUTER BEARING -------------------------SPACER, BEARING ---------------------------SPACER, BEARING ----------------------RETAINER, BEARING-----------------------CLVTCH DRlM ---------------------------------RING, CLVTCH ----------------------------
BEARING BOX (EXP) ----------------------
SPACER, BEARING-----------------------~-----KEY------------------------------------
SHIM, 1/16 ------------------------
SHIM, .020 ------------------------------SH IM, .007 -----------------------------------SHIM, .005 -----------------
BEARING BOX, (NOO-EXP) --------
BEARING BOX, (EXP) --------------------------SPACER, BEARING-----------------------------ENO PLATE -------------------WASHER, BRG RETAINER --------------------WASHER, BRG RETAINER ------~-----------------GASKET --------------------------------------ND PLATE -----------------------------ROTARY COUNTRSHAFT -------------------SPACER--------------------------------------Oil SEAL -------------------------------
OIL SEAL ---------------------------OIL SEAL ------------------------------------SEARING -------------------------------------BEARING ELEMENT,
---------------------------~-------CLVTCH
14CB400 AIRFLEX 145087JA NSC NUT, BEAR ING LOCK SKF AN-24 -----------------WASHER LOCK SKF W-24 -------------------FITTING, STR ALEMIT #1610-BL ---------------FITTING, RELIEF ALEMIT #47640 (7.5 - 15 PSI)
CONNECT~, FEM IMP f66F'L 1/2 TB x 3/8 fPT ---PIPE, XS BLK 3/8 x 6-1/2 (TB) ------------SCREW, HEX HO CAP 3/4 x 3 -------
SCREW, HEX SOC HO CAP 1/2 x 1-1/4 -----------SCREW, HEX HO CAP 3/8 x 1-1/4 ----------NUT, HVY HEX 3/4 ----------------------------NUT, HVY HEX 3/8 ----------------------------WASHER, 3/4 MED SPRING LOCK------------WASHER, 3/8 MED SPRING LOCK ---------
PIN, OCWEL DANLY 3/4 x 2 --------------------ROTARY DR IVE SPROCKET W/SP IOER 29T, 2-1/2 P --

2
I

I
I
I
I
3
12

16
6
I
I
I
2
2
I
I
I
I
I
I
I
I
I
I
4
4
I
I
I
I
I
I
I
I
I
I
2
I
2
I
II
I
I
2
2
I
I
12
4
16
12
16
12
16
2
I

ROTARY COUNTERSHArT ASSDeLY


PAGE NO.

I
,-----'!.--~

!
;--! .. II

..--.,.
--A-....._

iI

: ""'

,.

i:-~.~"'r"
: . ~ ..
.

.. i -

:~:~ ~:

-~.i -- @)1'

; ~ i' .. -.--~t !@l: .

. :

. ..
_, l'.
. .
.,___r

11.

I:
11

i :-

~-- ..;:~

~~:a.:.

.ii

iii
1!i
.f;

rn' _-,..::-.1
.

,~,
....... ~I

'

'

... : ~i

~'j
\CV

~-

MECHANICAL SHIFTER INSTALLATION


PAGE. NO

34

i .

INSTALLATION 703675-2G CONSISTS OF:


ITEM
I
2

3
5

6
7
9
12
15
17
20
23
24
25
26
27
28
29
30
32

33
35
36
37
38

DESCRIPTION

QUANTITY

649275-A24 CO'JNECTING ROD ASSMY W/(2) 7804704 ROD END -649275-A25 CO'JNECTING ROD ASSMY W/(2) 7804704 ROD END -649275-A26 CONNECTING ROD ASSMY W/(2) 78o47o4 ROD END -651073-A
CONNECT ING ROD ASSMY W/(1) 78o4704 ROD END,
(I) 7800044 PIN, YOKE--------------------651073-AI
CO'JNECT ING ROD ASSMY W/( I) 7804704 ROD END, .
(I) 7800o44 PIN, YOKE--------------------651073-A2 CONNECT ING ROD ASSMY W/( I) 7804704 ROD END,
(1) 780oo44 PIN, YOKE--------------~------617941-A
BLOCK SHAfT BRG ---------------------------620177-A
CRANK: SHlfTtR BELL W/(1) 4600058 BEARING --622247-A
BEARING, SHlfTER BELL ----------------------623813-A
SHlfTER CRANK ------------------------------624853-A
SHlfTER BELL CRANK W/(1) 4600058 BEARING---641204-A
SHIFTER YOKE ASSMY W/(2) 44794 SCREW -------641204-AI
SHlfTER YOKE ASSMY W/(2) 44794 SCREW -------641211-A
SHIFTER YOKE ASSMY W/(2) 44794 SCREW -------641212-A
SHlfTER CRANK ARM --------------------------641215-A
BRACKET ASSMY, CONNECTING ROLLER -----------641344-A
BLOCK, SHArT BEAR ING ------------------------644825-A
SHlfTER LEVER ------------------------------649905-A
SH lfTER PLATE -------------------------------

411
613209
620l8o
620297
622981
649883

39 31oo615
40 . 3100600
41
3317178
42 7000438-11
7000396-11
43
44 7000314-11
7016208
45
7021102
46
47 7600o66
48 7600046
49 7602066
50 7602058
6501216
51
52 6501010
53 6701601
54 7800044
56 7818660
58 7805052

I
3
2
2
3
I

I
I
I
2
I

I
3
I

KEY ----------------------------------------WASHER ----------------~--------------------FULCRlJ.t, SHIFTER -------------.--------------WASHER ----.--------------- ---------- --------PLATE, SHlrTER BOX -------------------------SUPPORT, SHlfTER SHAfT -----------------------

2
2

ANGLE, STEEL A-36 3 x 3 x 1/2 x 5-1/2 ------ANGLE, STEEL A-36 2-1/2 x 2-1/2 x 5-1/2 ----ROUND, CD 3.03 SS 1-3/4 x 16-1/8 ------------SCREW, 3/4 x 1-1/2 HEX HD CAP --------------SCREW, 5/8 x 1-3/4 HEX HD CAP --------------SCREW, 1/2 x 3~1/2 HEX HD CAP --------------SCREW, SQ HD CUP PT SET 3/8 x I ------------SCREW, HEX SOC CP PT SET 1/4 x 3/8 ---------WASHER, WROUGHT STL MED CUT 1-3/8 ----------WASHER, WROUGHT STL MED CUT 3/4 ------------WASHER, REG SPRING LOCK 3/4 ----------------WASHER, REG SPRING LOCK 5/8 ----------------PIN, COTTER 3/16 x 2 -----------------------PIN, COTTER 5/32 x 1-1/4 -------------------PIPE -2 x I XS BLK ------------------------PJN, ,YOKE 3/4 CLEVE HOW #2708-1/2-SA -------SPRING, Ca-1PANl)ON 13/16 x 2-1/4 CENTURY ---f ITTING, STR ALEMITE #1610-BL ---------------

2
I

3
3
2
2

3
2

3
3
3
2

4
3
3
I

3
3
6

MECHANICAL SHIF'TER INSTALLATION


PAGE NO.

~5

'

'

'

=..;..t:::_:;J~~-- -

-.

- - - - - . - _____-x--:;;i;~
. - +f' - - - :

~i

.==-1: ..
l

--~-=1:

........ ......,..._.....---..-r

...... - -

---'- - . -

---

I
I

-..UI, ~~OIL 619771~

:ntr)

-~

-.

PIPING INSTALLATION, LUBRICATION


PAGE NO

36

- . ..
- _-:: :......

~.... . . . _ _ . . . _ _ . ,

... - " ' :

t:

--~

,
,,
./

'\

.:'

"\,

.......-, .. '
'
~-

--: -- -,\ "<>-~-l~


.. -.

\ l

I:.
'

~I:

~:W.

\_jQ
.,

.I

111

'.\::>,

tl:J,..._-_----

- - ---._ :-_-_-_ . .:----!-\

i ./,..

1.
iI

..f'._,'- ....... __ ,;

(t

----

I_;

-f

INSTALLATION 7026655G CONSISTS OF:


DCSCR I PT IOI

.!!!!!
8 8700841

13

THU

2:2

6700lo00

PIPE, 1/2 STD BUI

26

THllU

]2

6700200

PIP, 1/k STD BUI

34

6817o66
6817074
6817o67
86-424-003
6817167
6817073
68170ltlt
6817007

36
37

38

39
ill
"2
a.i.

1'5

68o6006
68o6001i

DESCR IPT ICN

PIPE, 1 STD BUI

THU

35

51
52
53
55

6888oOlo

58

6826006
6826o08

59
60
61
62

66
70
71
72
73

7"

75
76
77

8o

688ll006
6888002
6859006
68260011
6826002
6828002
6873008
6800102
68o3o87
6603D83
6803o66
6Bo3o68
6Bo]OI+ I

6Bo3Q20
6Bo30'>9
7820623

N !PPL, STD PIPE 3/1'" 1-3/8 CLOSE -----


N !PPL[, STD PIPE I" a 2 SH<JIT
NIPPLE, STD PIPE 3/k 2 SHalT
NIPPLE, STD PIPE 1/2 a 11/2 SHCJIT
NIPPLE, STD PIP 1/1' 1-1/2 SHORT
NIPPLE, STD PIPE I" 11/2 CLOSE
NIPPLE, STD PIPE 1/2 1-1/8 CLOSE
NIPPLE, STD PIPE 1/1' 7/8 CLOS ---------
COUPLING, STD STL I"
COUPLING, STD STL 1/2 ----
TC, STD M. I. 3/1'
TtE, STD M. I. 1/2 ------TEE, STD M. I. 1/4 :-CROSS, STD M. I. I :
tl.SGI, STO M. I. 3/1' 90 ---
tU!CW, STD M. I. I" 90"
ELBCW, STD M. I. 1/2 " 90 -----------EU!CW STO M. I. 1/1'" 90
ELBCW: STD M. I. 1/1+ " lo5' -----
PLUG, I" CORED SQ HD STD M. I.
BUSH ING, STD M. I. HEX 1-1/1' a I"
BUSHING, STL HEX 1: " 3/'4 ----
BUSH ING, STL HEX I a 1/2
BUSH ING, STL HEX 3/1' a 1/2 -----BUSH ING, STL HEX 3/"14 a 1/1'
BUSH ING, STL HEX 1/2 a 1/1' -
BUSH ING, STL HEX 1/1' a 1/8
BUSH ING STL HEX 1/2 1/8
UNIOI,
150I 1 STOCKliAM 169" ----------

FD4

UNICN, rDt 150f 1/2 STCC:KHAM f69lo


UN IOI, FD4 150f 1/"14 STctKHAM f69'o
ELBCW, STOCKHAM W.LE UNIOI f81ol 1/2
l!6
COCK, 1/2 CRANE f256 W/CHECK T HD
87
COCK, l/'lt CRANE #712
B8
COCK, 1/1' CRANE f256
8!l
EU!CW, lo5" AL041Tt #113716
90
NIPPLE, EXT ALDllTE #113762
92
COINtCTIOI, W.LE IMP #li6f!E' 1/1' TB a 1/8 MPT
93
TU!ING, ANL COPPDI 1/1' O.D. .032 a 12"
9"
TUllNG, ANL COPPER l/'14 O.D. a .032 a 8'-0"
96
CLAMP, PIPE I" Tie fl278 --
97 "'tg()2202
CLAMP, PI Pt 1/1' Tie 165 -
100 7815122
PU4', 8loS f1+3162 -------------------------117.i! 7500193-o61 VALVE, RELIU 3/"14 8loS W/7"' SPRING
IOI+ 57030'41
CHAIN, U! OILFIELD RC-50-1 (130 PITCHCS)
107 7818152
STRAINDI, MS fl3 7-1/8 x lo-5/8 a 31/8 --81
82
85

~ ~ ~~L~,M~i~ s1~ ~~~-:::::::::::::::::::::

'

"
2

2
2
5

7
I
I
I

3
I

"
I
I

6
7
8
I
I
2

..3
2
2
I
I

782o619
782o616
78ol>685
7Bo2658
7Bo2655
7802652
~16-229
7813601
7Bo26o6
711.00l.2<>
71i00.20
1802065

HOSE ASSMY, MED PRESS 1/1' MPT Ii 12"


"OSE AS$MY, MED PRESS 10 25"
SH IM, I/ 16 STL
61"14396
BASE, P IPt CL.AMP
611'785
VASHER, PIPE 1/2 -.
SPROCKET, L..S 50838 W/O.750 B(R[
614925
61S215
VASHER, PIPE 1/'14
613371
WASHER, PIPE I"
128. 620569
BASE, PIPE CLAMP I 1/2
BAS(, OIL PIW
132
6111355
133 700015511 SCREW, HEX HD CAP 5/16 a 3/'14
135 700!7.i!58 -11 SCREW, HEX HD CAP 7/16 a 1-1/2
136 7000206. -11 SCREW, HEX HD CAP 3/8 a J/k -138 7819046
\IASHER, REGULAR SPRING La:K 7/ 16
VASHER, RCGUUR SPRING LOCK 3/8
139 7819041
WASHER,
REGUUR SPRING LOCK 5/ 16
11'0 7619037
11' I 7027 Ille
SCREW, HEX SOC CP f'T SET 1/'14 x 3/8
1"2 3701316
FLAT, HR M-1018 I/II 5Q 11/8
llo3 3601015
SOU\RE, CD C-1018 I/.. SQ a 11/8

IH
113
116
119
120
122
125
126

618775-A
620776-A

609589

"
I
I
I
I
I
I
I
I

"
I

"
I
I

I
I
I

PIPING INSTALLATION, Lll3RICATION


PAGE NO.

.,7

')-'?
'I

Ir

"

l~

PIPING INSTALLATIO., AIR & WATER


PAGE NO.
.,
.

. .
.

38


--.-...---__. ------.._____---____

..... ..,._.......
._ ,.._-----c__......
..,..____
~ ...._
----~
----.~-W...""-'

~1.1.,

J.

l;J/h/~

il.ff1 /!1 I I
I I I I I f'
I?.; i-:ii!
I

>-

r-

AA

INSTALLATICll 703675.liG CCllSISTS Cf':


DCSCR IPT ION

PIP[, 2 STD GALV

THU

TMOU

II 6701237

PIPE, I 1/2 STD GALV

Ila

TMAU

18 6700!.DI

PIPE, 1/2 XS BLK

21
21i
25

26
27

28
31

32
33

36
37

"

41
i.2
113

5 6701637

6700201
6817120-G
6817109-G
6820057

6820Dlll
682oo25
6900121-G
68ool22G
68030lol
6873016-G
'6873012-G
6806016-G
6806012-G

68o6oD4

117

6806oo2
6826<>16-G
6826012-G

48

6826004

116
1t9
51

52
53

56
57

58

59

61
62
63
64
65

66
67

68

6826002
6888016-G
6888o12-G
6888003
782o626-G
780li690-G
780li689-G
7820619
7817623
7805626
7500255
750025"
7500128
7817o8o
7817081

7802678

2!:!!!

70
71
72
73
7lo
75

PIPE, 1/4 lo-3/lo XS BLK -----


NIPPLE, STD P IPC 2 2 1/2 SHIJ!T GALY --
NIPPLE, STD PIPE 11/2 a 2-'i/2 SHORT GALV
NIPPLE, XS PIPE 1/2 1-1/8 CLOSE
NIPPLE, XS PIPE 3/8 a I 1/2 SHCRT
NIPPLE, XS PIPE I/Ii x 1-1/2 SHORT
BUSHING, STO C.I. HEX 11/2 x 11/li GALY
BUSH ING, STD C. I. HEX I 1/2 x l/i. GALY
BUSH ING, STED. HEX 1/2 1/4
PLUG, 2" CORED SQ HD STD M. I. GALV
PLUG, 1-1/2 CORED SQ HD STD M.I. GALY
COUPLING, STD STCCL 2 GALY
COUPLING, STD STEEL 11/2 GALV
COUPLING, STD STCEL 1/2 --
COUPLING, STD STEEL I/Ii
ELBOol, STD M. I. 2 x 90 GALV
ELBOol, STD M. I. 1-1/2 a 90 GALY
ELBOol, STD M.I. 1/2 a 90
ELBOol, STD M. I. 1/4 a 90
TEE, STD M. I. 2 GALV
TEE, STD M. I. 1-1/2 GALV
TEE, STD M. I.
UN ION, r04 15
:i STOCKHAM f69li GALV
ELBOol, STKltol rtM UN ICll #840 2 GALV
ELBCW, STKHM rtM Uill!JI #840 1-1/2 GALY
UN ION, r04 150# 1/2 STl<tt4 1694
REGULAT<J!, 1/2 NORGREN f 1!002-o67 W/GA
FILTER, NORGREN #12002-017 1/2 (30-BE..lo)
YALYE; 0-R 1/2 WABCO P529350004
Y.lLY[, 0-R 3/8 WABCO P529350003
VALVE, 0-R I/la WABCO P52935-000Z
ROT<J!SE:AL, AIRrLEX TYPE B2 #1115106-AT
ROT<J!SEAL, AIRrLtx TYPE C2 I 1115107-AA
CaJPLING, HANSEN 3000 (3000 SOC #10 PLUG)

JIB .......................

2
3
2
3
I
3
I
I
2
I
I
2
3
4
I
2
I
3
5

DCSCRIPT ICN.

.!!!!!

76
77
80
81
83

811

85

86

87
88
90
91
93

94

100
102
lolo
105
loS
109
110
111
112
113
116
117
118
119
120
121
122
123
125
126

78oz!64
78o2o58
6100134
7813609
78o2638
75ooaoli
7500199
78o2101
7800609
7800066
782o606
780li 18li
76oli629
7820605
78ol+619
78ol+631
78 lll226-o6
7816226-10
61100!.I
61 oooelt~ IO

7000155-11
7602037'
3701316
3701006
618786-A
618907-A
620906-A

621~-A

621970-A
62255"-A
614277
614785
611292
617293
618215
618397
627249

627250

643317
65<1293

Bl!!!

4
CouPL ING, BENO IX WSTQIS 12o5\65
2
CLAMP, PIPE 3/8 TIB #1275 ----HOSC, WAT[R ll/2 10 GATES 13"' ~PLY)
I
2
NIPPLE, COEINATICN .1-1/2 GATCS
327-20 CLAMP, IOCAL HOSE 5232
I
VALVE, ANGLE 2" STl<tt4 B-2Z!
VALVE, ANGLE I 1/2 STKHM B-222
I
COCK, 1/2 CRAN[ 1254 W/CHCCK
I
2
UNICN, HALF' JIC SFI012-20-20S
UN ION, HALF' fli8 a 5/8 TB a 1/2 MPT BRASS
3
UN ICN, HALF' fli8 a 3/8 TB a 3/8 MPT BRASS
I
I
ELBCM, MALE #1&9 x 3/8 TB x 3/8 MPT BRASS
CL.B<M, Jo5 #54 a 5/8 TB a 1/2 MPT BRASS
2
UN ION, HALF' #li8 3/8 TB x I/lo MPT BRASS
7
ELBCM, MALE fla9 a 3/8 TB x I/la MPT BRASS
6
ELBCM, 45 #5i. a 3/8 TB a 1/4 MPT BRASS 12
SWIVEL, SAE i.5 rLAAE sr 323-65 --------- 14
SWIVEL, SAE i.5 rLARE sr. 323-105 ------HOSE ASSMY, sr #211-6 ( 100 n W/l'J2.6-6) -HOSE, MEDIUM PRESS sr .225.10
SCRt'W, HEX HO CAP 5/ 16 a r.4
WASHER, RCG SPRING LOCK 5 16
rLAT, HR M-1020 1/2 a 2
rLAT. HR M-1020 1/8 a 1/2 ---------------HOSE ASSMY, 1/i. a 4'-D" -----------------HOSE ASSMY, I I /4 a 2' -lt-5/8"
HOSE ASSMY, ljt. a 3 '-0"
HOSE ASSMY, l/i. x I '9-1/lt"
HOSE ASSMY, 1/2 x 2-r
HOSE ASSMY, 1/i. a o-11-1/4" ------------BASE, 1/2 PIPE CLAN'
WASHER, 1/2 PIP[
3
WASHER, 2 PIPE
WASHER, I 1/2 PIP[
2
WASHER, lflt
2
I
WASHCR, 1/2 PIP[ a 3" 0,0.
2
WASHCR, PIPE CPL.G 11/2
I
W.lSHER, PIPE CPL.G 2
I
roar, 3/8 BL 1ic> ru.NGt ---------
I
HCAOER BAA -

"

"

PIPING INSTALLATlal, AIR & WATER


PAGE NO.

39

bJf

1 .. --

--

St

____ __

-:.:-- -~~1"""""--..""""""""""" ~
___,_......_

---"'!"""'!"""9~=..!.

r--++-..:..-11

~'---H-4...VA
I

::m-~-~~~~~~----=:==;===:==:==

l~;L

INSTALL.AT ICN 702665-66G CONSISTS

OESCR IPT IQj

-~
I

62o773-A

6207716-A

3
5

6
8

9
II

12
13

lit

or:

6li9952-A
75002511

7817610

HOS[ ASSMY (-6 x 2 1 -2) --------------


HOSE ASSMY (-6 x 9-1/li") ---------------HOSE ASSMY (-6 x 3,.i.) ----------------VALVE, 0-11 3/8 WABCO P52935-0003 --------

2
I

ROTORSCAL, AIRF'LD SPCL C2 fll15107AJ ----

COUPLING, STD STL 3/8 -----------------6817021..G NIPPLE, STD PIP[ 3/8 SHORT GALV --------UN ION, HAU' f'68 x 3/8 TB x 1/2 MPT BRASS
78206o7
UN ION, HAU' f'68 x 3/8 TB a 3/8 MPT BRASS
7820606
CL.BOil, MALE fli9 x 3/8 TB x 3/8 MPT BRASS
.78oi.18"
CLB<M, lt5' 1511 x 3/8 TB x 3/8 MPT BRASS 78olt631t

2
2

6806003

3
3
I

PIPING INSTALLATION, ROTARY COUNTERSHAFi FRAME


PAGE NO 40


i'

II~

I
I

11

I
..

I!
I

'

!!

lL

I
'
L ____ . . ----- --

I
I

'

"
\I

---:--- ------

"'T'-f ........ -. .................

......... _ . . .,..... -

......,...............

c.......,.

,.,.._..._ ""'-- c-............. e ._...._.


"'-"
~
........._.........

.... 1:1o.... - - ......

.............
......
,o-s.,-
..,.. ,OG
-- ....._..

-......~

.... ..,.. _ _ P' ...... _ . . . . ._....

...._..., __

...

...... a.. ........_..-

~~,.,.,_,

INSTALi.AT 1()1 703636..C3 CONSISTS fF:

!!!!!!

OCSCR IPT 10.

~
7804096

781a221

11100000

II

7000107

12
13

63000llO
7619033

18 7500213-000

SHCCT, HR C STL

10 GA

CO ------------

I
I
3

!JI ION, HAl.T fli8 x 3/8 TB x 1/'4 MPT BRS


ELBCM, Mt.LE #49 x 3/8 TB x 1/'4 MPT BRS
SWIVEL, SAC li5" f'l.AR[ Sf' "2-6-68 --
HOSE, LOI PR~[ Sf' -223-6 ---------SCREW, HEX Ill CAP I/Ii x 7/8 -----------

NUT, HVY HEX I/Ii

WASHER, I/Ii REG SPRING LOCK ----------VALVE, SOLENOID lo-V VALVA IR

I
2

Lli85-23-6o2-NO COIL

NOT[:

WHCN CRDCR ING SOLCNOID VALVC COIL, SPCC lf"Y


VOLTAGE, DC CR AC & f'RCOUHCY.

SOLENOID VALVE, CONTROL INSTALLAT I~


INDEPENDENT ROTARY DRIVE

f'~

PAGE NO.

hi

Co..a,.-.ci.&- PA~ '~ 'TCM

D-.-r....,'-

.._.,D..
"'
'--- """""".,.

"----lf-- .._

"TiL& - - 0...-

e..c:-n-..

CONTROL

PAGE>NO. 42

COL~

1-\,,

INSTALLATION 703490-G CONSISTS OF:


)RM
1

2
3
4
8
9
10
11
12
13
14
15
16
17
18
19

20
21
22

23
24

26
27

28
30
31
32

33
37

38
39
40
41

620266-A
620449-A
626784-A
649872-A
614505
614506
614508
615493
615553
620230
620231-X
620234
620235
620237
620250
620264
620269
620271
620277-7
620277-15
620447
624840
626783
627729
642811
643007
645951
649597
7500248-0004
7500254
7500017
7806059
7806060

DESCRIPTION
QTY.
Rod asy., push valve air .............................. 1
Lever asy .. Rod & clevis valve .................... 2
Handle asy., Control lever stop ................... 3
Housing assembly, cont.. ............................ 1
Spacer, air valve .......................................... 2
Spacer, air valve .......................................... 2
Block, lever .................................................. 1
Pin, Lever valve air ...................................... 4
Spring, Stop handle ..................................... 3
Lever, Air valve ............................................ 1
Lever, Air valve ............................................ 1
Fork, Lever valve air rh ................................ 1
Fork, Air valve lever lh ................................. 1
Lever, Air valve ............................................ 1
Spring, Push rod .......................................... 1
Shaft, Lever valve ........................................ 2
Roller, Air valve ............................................ 1
Shaft, Roller ................................................. 1
Spacer, Lever shaft ..................................... 1
Spacer, Lever shaft ..................................... 1
Spring, cathead air valve lever .................... 2
Cam, Cathead valve .................................... 2
Stop, Control lever ....................................... 3
Cam, Air valve ............................................. 1
Lever, Air valve ............................................ 2
Cllp ............................................................... 8
Cover, Pressure gauge housing ................. 1
Cover, Cathead cont housing ..................... 1
Valve ............................................................ 6
Valve, 3/8 ..................................................... 2
Valve, Shuttle 114 ........................................ 1
Gauge, 2-1/8, 1/8 CBM ............................... 2
Gauge, 2-1/2, 1/8 CBM ............................... 2

ITEM
44
45
46
47
49
50
53
55
57
58
59
60
62

63
64
65

66
68
69
70
71
72
74
75
76
78

80
81
82
83
85
87
89

7804629
7802268
7804069
7804627
7818227
6100120-06
6700401
6700301
6820057
6820040
6820041
6820024
6879004
7819617
7819615
6834003
6827002
6803048
6803041
6803031
6875003
6874002
6501212
6500812
6500606
7815610
5500105
5500102
7000216-11
7055157-30
6300062
7619041
7600026

DESCRIPTION
QIYs
Elbow, 45 x 5/8 tube x 1/2 MPT..................... 3
Union, hair #48 x 3/8 tube x 1/4 MPT ........... 1O
Elbow, Male #49 x 3/8 tube x 1/4 MPT ........... 3
Elbow, 3/8 x 1/4 ............................................... 1
Swivel, 45 Flare .............................................. 8
Hose, Low pressure ......................................... 1
Pipe, 1/2 x 7 ..................................................... 3
Pipe, 3/8 x 7 ..................................................... 1
Nipple, pipe 1/2 x 1-1/8 close .......................... 1
Nipple, pipe 3/8 x 1 close ................................ 1
Nipple, pipe 3/8 x 1-1/2 short .......................... 2
Nipple, pipe 1/4 x 7/8 close ............................. 2
Cross, Hvy M.I. 112 .......................................... 1
Tee, 112 ........................................................... 1
Tee, 1/4 M.I. 3/8 x 45 ..................................... 1
Elbow, M.I. 3/8 x 45 ........................................ 2
Elbow, std M.I. 114 x 1/8 x 90" ......................... 4
Bushing, Steel hex 1/2 x 3/8 ........................... 2
Bushing, Steel hex 1/2 x 1/4 ........................... 5
Bushing, Steel hex 3/8 x 1/4 ........................... 2
Plug, 3/8 STD CSK M.1... ................................. 2
Plug, 1/4 solid sq hd std stl... ........................... 1
Pin, Cotter 3/16 x 1-1/2 .................................. .4
Pin, Cotter 1/8 x 1-1 /2 ...................................... 4
Pin, Cotter 3132 x 3/4 ....................................... 2
Pin, Yoke 3/8 Cleve ......................................... 2
Bolt, Sq head 3/8 x 2-1/4 ................................. 5
Bolt, Sq head 3/8 x 1-112 ................................. 1
Screw, Hex hd cap 3/8 x 3 ............................ 12
Screw, Fil hd mach 5/16 x 1 ............................ 8
Nut, Hvy Hex 3/8 ............................................ 19
Washer, 318 reg spring lock .......................... 13
Washer, 318 wrought stl med cut .................. 12

CCMROI.. COL.._..
PAGE NO.

4,

-0

>

"

r----,

Ill

g:

L_..,'l,.,...~

.,.;;::

Ill

'j,_ ______ _,;'

0
AtM"-""'

6~9&,3

IAA\

A~"-V G ... 99,!i

'2.otti"1.

J>

.~
r
J>

::u
-<

1!.L.tC.'T"11te..-.'- '9ua~..'~"-OM 'C)""'1.C, " ~llW'T~'-C


w .......... h.a o~~ 'f'oa,.,.,,.~

~U .... L...., P'9'C~


M"'""' c,,....,....ac,.

\.:... .ti.""l

2-I

"-t-L...r

G,4',gf"l32. .. Aj!t

tA"""

::u

~
n

J>

[JI

!:!

,..

VI
VI

~r

GI

"T..,_.,c ... ._ c .........T "'c....._...,


WTM iC.CttUl"t,.&~ C"-UW'Clo'll C~

~~

c:.-......'T

l..&. . C.O~C.1'a'-

Aia.......... _..,

C.t...~CM Cmw""' ....8'..

QUANTITY REQUIRED
DESCRIPTION

ITEM

I
3

6
8
9
13
17
18
19
23
25
28
29
31
33
34

36

37
38
39
42
43
44
45
46
48
48
50
51

*
*

55
56
57
59
60
61
63
65
66

PLUG, CONTROL COCK SUPPORT ----------11


HOSE ASSMY (-6 x 8 1 -8 ) - - - - - - - - - - - - - SUPPORT, PIPE MANlrOLD --------------PANEL, WATER VALVE C()llTROL ----------EXTENSION, ADJ VALVE STEM-----------PLATE, AUX CABINET COVER ------------CABINET, CO'<ITROL --------------------PANEL, AUX CCJITROL ------------------PANEL, AUX CCJITROL -----------------PANEL, WATER VALVE C()llTROL ----------PANEL,
CO'<ITROL ------------------GAUGE, AUX
BRAKEHR ------------------------SHEET, STL
10 GA x 3-1/2 x 5-1/2 -HOSE, STRATCfUX :/ISr-203-6 {3.o") --NUT, HEX 1/4 ------------------------NUT, HEX 5/16 -----------------------NIPPLE, STD PIPE 1,8 x 3/4 CLOSE----ELBOJ, STD M.I. I/ x 90 -----------CROSS, STD M.I. 1/4 -----------------PLUG, STD SQ HD 1/4 -----------------SCREW, HEX HD CAP 1/4 x 7/8 ---------SCREW, HEX HO CAP 5/16 x 3/4 SST ----SCREW, HEX HD CAP 1/2 x 1-1/4 -------SCREW, RND HO MACH #I0-24 x 3/4 SST -SCREW, FIL HD MACH 5/16 x I SST -----VALVE, SOL 4-W VALVAIR L485-23-602
(LESS COIL) ---~-------------------7500210-000 VALVE, SOL 4-w VALVA IR L485-26-104
(LESS COIL) -----------------------7500240-003 VALVE, CO'<ITROLAIR WABCO H-2 LX
P50499.0003 -----------------------7500251-002 VALVE, CONTROLAIR WABCO H-4
P51173-0002 -----------------------7602033
WASHER, REG SPRING LOCK 1/4 ---------7602037
WASHER, REG SPRING LOCK 5/16 --------7602050
WASHER, REG SPRING LOCK 1/2 ---------COUPLING, FEM #46 x 3/8 TB x 1/4 FPT
7802705
BRASSMALE
-----------------------------ELBOJ,
3/8 x 1/4 MPT IMP #49 ---7804619
7805059-oG SWIVEL, SAE 45 FLARE Sf442-6-6B ----GAUGE, MARSH #186B 200 PSI 1/4 BCM --78o6643
78196o6
TEE, 3/8 x 1/4 MPT IMP #51 ----------UNION, HALF 3/8 x 1/4 MPT IMP #48 ---782o605

617181
620770-A
622558
645994
645999-A
647812-4
649873-A
649874
649874-1
649875
650233
650949-A
3151010
6100120-oG
6300040
6300050
6817000
6826002
6859002
6874002
7000107
7000155-30
7000304
7051092-30
7055157-30
7500213-000

ASSEYBLY 649873
2AA

2AAI

I
2
I

2
I
I
I

2AA3

IAA

2
2
2

I
I

I
I

I
I

2AA2

I
I

I
2
2
8

I
I
3
2
8

2
I
2
I

2
8

2
8

I
I

I
4

4
4
8

I
I
I
2

8
2
2

I
2

4
8

4
8

I
I

I
I

4
I

2
2

I
4
8
I
2

2
8

I
2
8
2

I
2

2
I
10
I
3
4

I
3
8
I
2
3

14
I
2

4
2

*NOT SHOJN
NOTES
ASSEMBLY 649873-2AA
649873-2AAI
649873-2AA2
649873-2AA3
649873-IAA

FOR
FOR
FOR
FOR
FOR

USE
USE
USE
USE
USE

W/CORE REEL ONLY


W/CORE REEL &WATER LEVEL CONTROL UNIT
W/CORE REEL & MOTOR BRAKE
W/CORE REEL & MOTOR BRAKE & WATER LEVEL C()llTROL ~IT
WjwATER LEVEL CO'<ITROL UNIT, MOTOR BRAKE LESS CORE REEL

WHEN ORDERING SOLENOID VALVE COIL, SPECIFY VOLTAGE, DC OR AC & FREQUENCY .

..
AUXILIARY CONTROL CABINET ASSEMBLIES
PA~E

NO. 45

if.

l i.
J

,ij,,

;;t,f
nd

_...

MOT~

PAGE NO.

46

.,~
11
ij

"

'..Ji

INSTALLATION

~:--1

---

~
J

INSTALLATION 702665
ITEM

E
...
~

CO~SISTS

DESCRIPTIOO

642183-A

2400930

HOUSING ASSMY, 4-1/2 SELF AL,IGN CPLG ------..:------SCR[W, DR HD CAP 5/8 x 1-3/4 ---------------------5 618137-A
ACCESSORY SET, WA26962 fASTS 4-1/2 rs------------6 619053-B
KEY, I" SQ x 4-7/8 -------------------------------7 619083
HUB, COUPLING TAPER BORE -------------------------8 621986
STOP ---------------------------------------------10 629099
SHAFT, STUB ---------------------------------~----II
629109
PLATE, SELF ALIGNING COUPLING HUB ----------------13 646008
PAD, MOTOR ---------------------------------------14 646616
SHIM, .005 ---------------------------------------15 646616-1
SHIM, 1/32 ---------------------------------------16 646616-2
SHIM, 1/16 ----------------~----------------------18 646229
SH IM, .005 ---------------------------------------19 646229-1
SHIM, 1/32 ----~----------------------------------20 646229-2
SHIM, 1/16 ---------------------------------------23 5501914-W
BOLT, HEX HD 1~1/2 x 5 SEMI-FIN T-1860 -----------24 7000604
SCREW, HEX HD CAP 1-1/4 x 2-1/2 ------------------25 7006526-00f SCR[W, HEX SOC HD CAP I x 3-14 UNf ---------------27 6300?40
NUT, HVY HEX 1-1/2 -------------------------------31 7602113
WASHER, 1-1/2 REG SPRING LOCK --------------------32 7602098
WASHER, 1-1/4 REG SPRING LOCK --------------------INSTALLATIOO 702665-97G fOR EMO MOTORS
INSTALLATION 702665-97GI FOR GE-752 MOTORS

:
0
....

.5
t"
-l

OF:
QUANTITY
97G 97GI
I
4
I
I
I

6
I
I

4
I
I
I

6
I
I

20
8
4

20
12

4
4

12
4
4

J_
-+-

.
r

I
I

!i~

.ii

~I

11

--

.I

lo

=1~r=---I

-.;;;;;;;-"'' 1rNOS II~;

_.;;__

____"'"--_

C',..L,INIJ811' COVll!t.
1'ttlM~ 7..fa:" .70 M;llW~
NV~Yl.INOClt.

INSTALLATION 70326!3G CONSISTS fT:

DCSCR IPT ION


INERTIA llRAKE 8ANO ASSDeLY W/
(I) 6190771 LINING & (2') 7035208-o
SCRtw, FL HD MlCH 3/e UNC a I", (211)

"

8
10
II

13
15
17

61i66'71-A
61o6672-A

61i6671i..A
lt~35

6li6673

63 llt022 KEP, 3/8 IJiC SllAKEPROOF' EXT


LOCK WASHER

GUIDE l!RACKET ASSEMBLY

LEVER ---
ANCllCll BRACKET
PIN, REVERSE BRAKE BAND ANCHCR

-
7ll02125-30 BOSS
ROTOCHAMSER, BENDIX HVSGf283k07 TP-30

7B2lo601
65<!1612.

7()1)1)394-11

'7t11flil5il"

YO<E ASSMY, BENDIX HVSG f22879EI


COTTER PIN, 1/ a 1-1/2
SCRtw, HCX HD CAP 5/8 1-1/k -
WASHER, Rm SPR LK 5/8 -

INERT IA BRAKE INSTALLAT 100

48

b=~

---,__

_.....,J,,,.,"L--PW

! r

,____,____
. . .-- j___.._

16~

NO ,.,,.

CD

I(

0)~
.....

..;1

PAGE NO"

I
I
I
I

2
I
I

6
3
3

INSTALLATION 702665-37G CONSISTS CF:

DESCRIPTION

I 6700200
3

..

7
9

10

12

PIP[, STD BLK I/Ii x 915/8 -


6817167
NlpPLC, STD PIPE 1/'4
6626002
CLBOi, 90 STD M. I. l/'4 --------------68060!:Q
COUPLING, I/It. STD STL -----'7802298
Ltj ION
HALF' flt8 x 3/8 TB x I/It MPT BRASS -
62o5et;-A HOSE ASSMY (I/It I '5-1/li") -----------------620906-A HOS[ ASSMY ( l/'14 3 'O") -
618215
PIPC VASHER -----------

I
3
It
2
It
I
I
2

PIPING INSTALLATICJll, INERTIA BRAKE


PAGE NO

49

~~----------- ----~-,--~~----------~--~

INSTALLATIOI 702665-20G COISISTS

Cf":

DESCRIPTION
I
2

NOTE:
--rNGIJLAR AND OFTStT
AL IGNMtNT 8[TIJCtN Dll IVE
SHAn AND AUXILIARY
BRAKE SHAF"T SHCAJL.D BE
MllNTAINCD WITHIN .010
TOTAL INDltATCJl RtAD ING.
CHECK CCRRECT If
NECESSARY AF"TER GI IG INAL
RIG-UP ANO EACH MOVE.

2401830
7DDOlolo2- ID
3 7000395-11
lo 7000li81i
6 611i785
7 617293
B 6183lo9
9 618350
10 618351
II
618351>1
12 6183542
'tllo 618)6o.AA21
15 61836Jo-2
16 6181il2
17 618907-A
18 619'50
19 619lo50-1
2D 619'50-2
21 6191151
22
61911511
23 619'512
25 620633-A
26 621826-A5
27 621970-A
28 6219Bk
29 621986
31 622120-Alli
32 622280
33 621i627-A
3lo 621o6lo3
35 629786-A

36

37
38

6li6252

61i6253-A

6li6267

KEY ----------------------SCREW, HEX HD CAP 3/lo a 2-1 /2 GR 5


SCREW, HEX HD CAP 5/8 a 1-1/2 GR 5 ---SCREW, HEX HD CAP 7/8 a 23/lo
WASHER,
WASHER, PIPE
PIPE -------------------------1-1/2 -
CLBCW, fLANGEO.-----
WASHER, fLANGEO ELBGI -----
NUT, PACKING
SHIM, 1/8 BRACKET
SHIM, 1/16 BRACKET -------
CONN. AS5"Y, AIR WATER CCMPLtTC
NIPPLE, CONNtc;TING ------SLEEVE, CONN NIPPLE
HOSE ASSMY (-20 a 2'-51/2)
SHIM 1/16, BRAKE CRADLE -------------SHIM 1/32, BRAKE CRADLE --
SHIM l/61i, BRAKE CRADLE
SHIM 1/16 -----SHIM l/'32
SHIM l/61i
HOSE ASSMY (-10 a 3-o) --------------LEVER ASSMY, SHlrTER SHArT
HOSE ASSMY, (-10 a 2.7) -----------
ENO PLATE -
STOP, SHIF'TER BRACKET
YOKE ASSMY, .SHlfTER SHAfT ----
STOP, CRADLE -
RING ASSMY, CLUTCH SHIF"TER
SLEEVE, COUPLING - -- -------
BRACKET, SHlfTCR SHAn

Ii

I
I
I
2
2
Ii

I
I
2
I
16
16
8
16
16
16
I
I
I
I
8
I
8

I
I
2

KEY -

GUARD, CDUPL ING ------


HUB, COUPLING

I
I

7838 ELMAGCO BRAKE iNSTALLAT ION


PAGE NO. 50

I
2
lo

Ii

--1--,

.I...--

INSTALLATION 702665-200 CONSISTS CT:

..!!!!!
39

i.o

Ill
i.2
i.3

"i.5lo6

i.1
i.a

i.9
50
51
52
53
5k

DESCR I PT I ON
61164711-A
6lo6492-AI
6297113-A
55019111..w
630016o
6300200
63002li0
6701237
6701237
6!!00121-G
6eo6ooi.-G
6&>6012-G
6!l20058
682600i<-G
6873012-G
6888012-G

55 7oc'lo528-11
70006111

56

58
.S.9

57

7500255
76oo05li
:r6000TO

62

65

78ooo66

'60
61

7602081

66 78oo6o9
67

68

69
70
71
72
73

78o5137
7802666
7817061
7820610
7~

'761908il.
760207ll

LOCK ASSMY, SHlfTER ---------------------CRADLE, BRAK[ ---------------------------GUARD, WATER CCNl[CT ION (ROTARY ENO) ----BOLT, HEX HO 1-1/2 x 5 SEMl-F'IN T-1860 --NUT, HVY HEX I" -------------------------NUT, HVT HEX 1-1/lo ----------------------NUT, HVY HEX 1-1/2 ----------------------PIPE, 1-1/2 x 11-3/4 STD GALV (TB) -----PIP[, 1-1/2 x 35/8 STD GALV (TBE) ------BUSHING, STD C. I. HEX 1-1/2 x 1-1/11 GALV CQ,IPL ING, STD ST[[L 1/2 GALV ----------CCU>LING, STD STE!. 1-1/2 GALV ----'---NIPPLE, XS PIPE 1/2 X 11/2 SHCJ!T ----EIJIQi, STD M .I 1/2 x 90" GALV --------PLUG, 1-1/2 CCIRED SO HO STD M. I. GALV --TEE, STD M.I. 1-1/2 GALV -----------SCREW, HEX HO CAP I x 3-1/2 -------------SCREW, HEX HO CAP 1-1/lo x 5 -------VALVE, 0-R 1/2 WABCO P52935-0QOI. -----WASHER, I" WRaJGHT STL MEO CUT ----------WASHER, 1-1/2 WROJGHT STL MEO CUT ------WASHER, I" REG SPRING LOCK--------------WASHER, 1-1/4 REG SPRING LOCK -------WASHER, 1-1/2 REG SPRING LOCK ------UNION, HALF #118 x 5/8 TB x 1/2 MPT BRASS UNION, HALF JIC 5rl012-20-205 ---------rin111G, 90 ALEMITC NO. 1613-B ---------COLLAR, 5'.F'ETY$CT 2" 1.0. --ROTOllSEAL, ,(Al.S() (!&-:(I01-157} - - UNION, HALF M ii 5/8 TB a 378 WT BRASS WASHER, 5/8 REG SPRING LOCK ----------
WASHER, 3/4 REG SPRING LOCK -------------WASHER, 7/8 REG SPRING LOCK ------------

I
2
I

8
8
12

8
I
I
I
I
I
2
I
I
I
8
12
I
8
8
8
12
8

2
2
2
I
I
2

4
4

BRAK[ INSTALLATION, 7838 ELMAGCO


PAGE NO. 51

"O

>
G>

"'~

r.

I\)

T
9
10
12

Iii
16
IT

THOU

la

6701637 PIPE, 2 STD GALV

c. I. race 2-1/2 I 2 ------NIPPLE, STD PIP[ 2 1 2 CLOS[ GALV --


NIPPLE, STD PIPE 2 1 2-1/2 SHOllT GALV -
CLBOol, STD M. I. 2 1 90 GALV ---
TCC, STD M. I. 2 GllY ----
CLBGI, STOCKHAM f[Mll[ UMlat f6'02 GALV UMl<JI, fE*l[ 150f 2 STOCKHAM f691a GALV -

BUSH INC, STD

6601200
6817119..C
6817120..C
6826016-G
6888016-G
780la690-G
7820626-G

m1
~ Li \~..
,

~~~=:.

__ .........

I,.,
;it

a:;"='.:=-~ ::....

..

..._~--

'.

(n
i1r.-.
.--~

'~rd

111

'..I

,,.

111

f\-1rL
i
ll~e-~~
L.~ .. -r1---1IJ"---~ -~- .. i'~i~1r
~-1! I .! . ,, , I . Q1 J i
111 rJ>i-J
r . ~----- . .L :--..f!.1ra. . i/-1_.. I
~
-1~ ---, ;--Tl ,; A~ I
l

_l

.,

l.i '1

a<JE:: =

-~luC'~:.
\~'="~
:./, h ~:.~-!.?~];.~
'j

"th
;

.....

_ _ _ ,,.

.... ~...
... -

...

1,
3

n~ l I!i

...;

.. -'ti
..

J.:.

J.

1v--~-. ..::1n!,i'I
.

"'

,,.,,, ... - ..... J

0
1.

"

;' :Ll~j

:'

~
'. t.fI. ~'&I
' ': .
.
i
./1
,. faf -<. . . . __ . 1;6 I

i J.i:. :

'..~'
~,
0
\..... . ,
.
,
_,....... .. -1--......
.. .
I
.. -~-~--- ~

.. . - ..J
..,.---.... - - - - ~....,.--
::,;::::;_-:~-- I ~--r.:
,--..I
_, - ~--

.i

\
\\ @'..

lS

.
.

~\

"O

2
2
2
3
I
2
2

,,
!!l
>

-~--

DCSCR IPT I at

ill!!

. -----

~ff~.
'
-~---- ----- ~~ <. :_l. . ---+-'

!NSTllllT lat 702665-ll'IG COO ISTS <J':

VI

I
I

"

..-

-i:::m;;';..

. .. .-

.__._..t-

--

.A

P,

:.

i l 11

-.-:-::.>' L~ t
._.. __,_--+-_-,___:..
I

'",

..

~
~
A
Y0 P.

mr 1--~-

/
.J

:I

.....--------:--~A-

INSTALLAT 1<1'1 70Z66551iG CO'lSISTS CF:

..!!!:!!

DCSCR IPT l<Jl

I THu 6

6701637

QUAN

PIPE, 2 STD GALV (TBC)

9 6701237

__

II
12
13
16
17
18
19
21
22
23

c.: . .:=.::-=tiEeF=I
,

. . . .,..,.. llltfl'tr

21i

25

27

,,
,,

29
30
31
32
3
35

li

36

~
r
E

38

P IPC, 1-1/2 22-3/li STD GALY (TBE) -----


NIPPLE, STD PIPC 2 21/2 SHCRT GALY
NIPPLE, STD PIPE 1-1/2 2-1/2 SltCRT GALV
118-424:003 NIPPLE, STD PIPC 1/2 x 1-1/2 SHCJ!T -----
6826016-G CLBOol, STD M. I. 2 x 90 CALV ----------6826ooll
CLBIM, STD M. I. 1/2 x 90 -------------6888o16-G TCC, STD 14.1. 2 GALV ---
6888ol2
TCE, STD M. I. 1-1/2 -
6806012-G COUPLING, STD STEEL I 1/2 GALV -
57.,ooo;o(M COi.PL ING, STD STEEL 1/2 ---------
6873016
PLUG, 2 cmco SQ Ill STD M. I. ------------6873012
PLUG, 1- 1/2 CORED SQ HO STD M. I.
68ool21
BUSHING, STD M. I. 1-1/2 x 1-1/li
7112o626-G IMl<Jl, rEM 150# 2 #6'}11 GALY
7800609
IMIO'I, HALr JIC sr-1012-20.205 --78ooo66
IM ICN, HALr ft.8 5/8 TlllE x 1/2 Ml'T
782o6IO
IMICN, HALr fli8 5/8 TlllE x 3/8 MPT
7500255
VALVE, OR 1/2 WABCO P52935-000ll
620776-A HOSE ASSEM!LY (-10 x 25)
618996-A HOSE ASSEMBLY (.20 x 30-5/8) ---
621970-A HOSE ASSEM!LY (10 x 31)
617292
WASHER, PIPE 2 ----
6817120-G
6817109-G

3
I

"
I
2
I

I
I
I
I
I

"

3
I
I
I

I
I
I

.i

i
0

!B

,.,~
@
@

r _ _,_ _,

Al;

-lll'f-~

'"itl'Wrl
1
- ._...__~_
~::9~1ffi'._--L~
~ ~ .
l..::I

...,._
,,,.

G>

.~
\JI

""

..


INSTALi.AT ION 702665-25!? CONSISTS

+
NOTE:

AND tf"rsa
ALIGNMCHT BtNCEN DRIVE
SHA" AND AUX IL IARY
BRAK[ SHA" SHC1JLD BC
MAINTAINED WITHIN .010"
TOTAL INDICATOR RCAOING.
CHECK 6 C<J!RCCT IF
NECESSARY A"CR ORIGINAL
R IC-UP AND EACH "10llE.

-.~LAR

3
8
9

12
lit
15
IT
20
21
23
21t

2T

28
29
30
31

32
311
35

37
38

39

lt2

()F':

DCSCR IPT ION


618360-...AT
62illltl-AA
621826-A
622120-Al5
621t627-A
629786-A

CONNECTION ASSEMBLY, AIR ANO WATER


LOCK ASSD413LY, SHIFTER
LEVER ASSDel.Y SHl"ER
YatE, SHIFTER --
RING, SHIFTER
BRACKCT SHIFTER

I
I
I
2

629787-A

GUARO

6116191-A

CRADLE BRAKE

2
I
I+

2..0111311
"2611t
2oil00680

6o9181-X
6183119
618350
618351
618351t
618354-1
618351+2
618361<-2
6181+ 12
6191+50

6191150-1
6191150-2
6191+5 I

KCY
SCREW, DR ti> CAP 3/lt ~ 2 1/1+
SCREW, OR ti> CAP 5/8 ~ x 1-1/2 -
SCREW, DR ti> CAP T/8 WC 23/I+
ELBCW, FLANGED

2
Ii
I
I

WASHER -
NUT, PACK ING
2
SHIM, 1/1+
2
SH IM, 1/8 -
2
SHIM, 1/16
It
MIPPLE
I
SLEEVE, HIPPLE
2
SHIM, 1/16 16
SH IM, 1/32 2lt
SH IM, l/61t 8
SH IM. 1/ 16 - 12

BRAKE INSTALLATION, 6o32 El.MAGCO


PAGE NO. 54

I
I

''

-+~~~~~-1--tiH---~-fl~-

----------- -------------INSTALLATllJI TCll2665-25G CCJISISTS orr


DtSCR I PT IOI

SHIM I~ --- 21t


SHIM, 1/614 ......................~........ 12
EHDPLATE ................................. I
STOP ..................................... 8
STOP ~------ 8
SLEVE. COUPLING I
KEY ......................................

Hiii, COUPLING

rlTTING. 90 ALEMITE fl613-8


r1TT1NG. STA ALEMITE fl610-8L

I
2
I

scr ----------------------------

COUAll, 2

SCRtw. HEX HD CAP I Ill x 31/lt


BOLT, HEX SOU-rlH 11/2 UNC x 5
SCRtw. HEX HD CAP 1-1~ UNC x 5-1/2 GRD 5

8
8
12

HUT, 1 HYT HEX. (Also 830018)


HUT. 1-1/2 HVYoftEX .......................
HUT, 1-1/lt HVY HEX .......................
WASHER. 1 REG SPRING LOCK
WASHOI 11/2 REG SPRING LOCK-
W.lSlt[A 1 WROJGHT STEEL HIX> CUT
WASHER, 1-1/2 WRQJGHT STEEL MID CUT
WASllOI 11/lt REG SPRING LOCK
PLATE. ruJOA I/It 11 68- 1/i. -----------

8
8
12
8
8
8
8
12
I

BRAKE INSTALLATION, 6032 ELMAGCO


PAGE: NO. 55

--

'I""
t--j)..,.-

--------6 ,, --

------.---INSTALUTICtl

..!!!!
NOT[:
---r'NGULAR AND Cf'F"StT
ALIGNMENT BENEEN DRIVC
SHAn AND AUXILIARY
BRAK[ SHAn SHOULD BC
MAINTAINED WITHIN .010"
TOTAL INDICATCll READING.
CHCCK CCllRCCT tr
NCCESSART AF"TCR ORIGINAL
RIG-UP AND CACH MO'/[.

I
Ii

6
8
t

9
10
II
12
15

17

18
19
't 22
31
32
33

]Ii

36

38

39
liO
Iii
li2

. Ii]

lt5

70266~-~~

CCtlSISTS CF:

DESCR IPT ICtl


AIR WATER CONNtcT IOI ASSoeu'
SHlnER SHAn LVE11 ASSDllLY
SHlnER SHAn YOKC ASSDllLY
SHlnER RING
655236
- TYPC A" OVDI RUNNING CLUTCH
IA
WATER CONN. G!lARD (RafART END)
629786-'
SHIF"TER SHAn BRACKET
629'7S6-IA
SHIF"TER SHAF"T EIRACKCT -
6li62531A
DISCONNECTING COUPLING GUMO
6118301-A
BRAKC CRADLE
llRAKC
CRADLC Cllt SET ..............
6118301-AI
61183"-A
SHIF"T[R LOCK ASSDllLY
702665-3liG WATER LEVEL CONYROL UNIT PIPING -

62911!,.:

"2401830

la26U1
'606661-x
609181-X
612880
6183li9
618350
618351
618351i
618351>-1
618351i-2
618]61i-2

KEY -----

CAPSCREW (3/_li" IJIC X 21/Jii


CAPSCREW 5/8" IJIC X I 1/2"
CAPSCRDI f/8" IJIC X 2-3/li"

KCY -------

F"LANGCD tl8C1ol
F"LANGCD tLBCJo/ WASHOI ................

......
--------------------------BRACKET
SHIM l"J ---------------

BRACKET SHIM lf.8" ---


ll!RACKET SHIM 1/16") -
CONNctTING NIPl'L --

BRAKE INSTALLATl<Jil, V-295 HYORCNATIC


W/TYPE "A" OlfER-RlMNING CLUTCH
PAGE NO.

56

618360-AA23
62t826-3A
622120-AT
6211627-A

Ii
2
Ii

2
I
I

2
2

2
2
I

.!_________
------ltiil'.l.LAT ION 702665-35G CONSISTS or:
~

li6

48

49
50

51
52
53
55

56
58

59
61
64
66
68
Tl
72

73
75
76

TB
79

81

82

DESCR IPT IOI


6181112
6191150
6191150-1
6191150-2
6191151
6191151-1
61911512
6219811
621986
62"61t3
621i947

642560

7802666
7&>5137
7818631
5500616
7000526-H
7ooo68'1- I0
630Q2ll0
6300160

.~~
7600070
760005lo

CONNtCTING NIPPLE SLEEVE ------


SHIM, CRADLt 1/16 --
SHIM, CRADLt 1/32 ----
SHIM, CRAOl.t 1/64 -
SHIM, llRACKtT 1/16 ---
SHIM, BRACKET 1/32 ---
SHIM, BRACKET 1/64 --ENO PLATE ------------
SHlfTER BRACKET STOP --
SLCtvE, taJPLING
CRADLE STOP --"
IDENTlflCATIOI PLATE ---
SAfETY SET SOSTCIN SC-200 2" I .D.
flTTING, 90 ALEMITE #1613-B
SCREW, RED HD DR IT x 5/16 TYPE U
eot.T, HEX HD 1-1/2 6
SCREW, HEX HD CAP I a 3-1/2
SCREW, HEX HD CAP 11/2 a 31/2 GRAD[ 5
NUT, HVY.HEX 1-1/2

COLLAR,

NUT, HVY HEX I"

WASHER
' WASHER:
WASHER,
WASHER,

REG SPRING LCCK 11/2


REG SPRING LCCK I"
11/2 WROUGHT STL MED CUT
I" WROJGHT STL MEI> CUT

16
16
8
16
16
16
I

8
I
8
I
2

2
4
8
8

10
8
8

18
8
8
8

BRAKE INSTALLATI~.
V-295 HYDRCM\TIC
W/TYPE 1A" OVER-RUNNING CLUTCH
PABE NO

57

11

.,.

..

. !!1

tf-

'

II i
I

I
'

WATER LtvEL COOTROL UNIT & PIPING INSTALLATIOO


FOR V-295 HYDRO-tATIC BRAKE
PAGE NOo

58

I
I
I

.
INSTALL.AT ION 702665-346
DESCRIPTION
I lHu 6

6703237

PIP[, It STD GALV

67021137

PIPE, 3 STD UALV

Iii lMu 18 6701637

PIPC, 2 STD GALV

26

27
28
29

32
33
34

38

39
113
i.1
50
51

52
55

57

58

TNRU

11

6817165-G
6817150-G
6817120-G
6817166-G
6826<>32-G
6826<>32-G
6826<>16-G
68S8o32-G
6888016-G
68oo]20-G
6573016-G
7805621
7805620
7805619
780"690-G
7500205

7802058

NIPPLE, STD PIPE 4 CLOSE GALV ---


NIPPLE, STD PIPE 3 2 CLOSC GALV -
N IPPLC, STD P IPC 2 1 2 1/2 SHCRT GALV -NIPPLE, STD PIPC 3 1 3 SHORT GALV
Cl.BOo', STD M. I. Ii x 90 GALV -------Cl.BOi, STD M. I. 3 x 90 GALV
Cl.BOi, STD M. I. 2 90 GALV -------
TCE, STD M.I. Ii GALV -
TE[, STD M.I. 2 GALV ---
BUSHING, STD M. I. HCX Ii x 2 GloLV --.
PLUG, 2 CCRCO SO HD STD M I. Gt.LY
FLANGE, ,SCR STOCKHAM #490 4 x 9 CO a 125
FLANGE, SCR STOCKHAM fli91 3 9 OD x 125
rLANGE, SCR STOCKHAM fli90 3 x 7-1/2 CD
El.BOo', STKIM rDI UNION #8lio 2 GALV ---
VALVE, GATE 2-125# BRZ 'STOCKHAM B-115
CLAMP, PIP[ 3/8 Tia f 1275

WATER LEVEL CONTROL


f<:R

V-295

It

6
It

2
2
2
3

3
I

mn

Q.ESCRIPTION

60
61
65
66
67

7809608
78o96o6

88

624976-A HOSE ASSMY, MEO PRESS ( 12 a 18)


6"8343-A UN IT ASSMY, WATER LEVEL CONTROL
651121t
VALVE, BRAKE DISCHARGE

JOINT 0 FLCX A[ROOU IP NH 1600Clt0080650


JOINT, FLEX A[ROQU IP NH 1600C20080400 --

3
I

78CM()6JI CLBOI, Ml>LE fli9 x 3/8 TB a 1/k MPT BRASS 2


78o:i!6110 CLAMP, IDEAL HOSE #5260 ------ 8
7802639 CLAMP, IDEAL HOSE #52411 Ii
68
6100133 HOSE, COOLANT 3-1/2 ID 1 191/8 GATE #20-R2
2
69 6100132 HOSE, COOLANT 23/8 ID 7 GATC f2o-R2
I
70 7806612 GASKET, 1/16 RING 6-7/8 a 4
3
71
7806613 GASKET, 1/16 RING 5-3/8 a 3 -- 2
71i 7000526 SCREW, HCX HD CAP I a 3
5
75-- 7000li<ll .SCREW, HCX HO CAP 5/8 1 3 211
16 ~11SCRCW, HO'. HO CAP 5/8 2-1/2 -
8
77 7DDD156-11SCR(W, HCX HD CAP 5/ 16 1 3/11
2
78 7000l&07 SCRCW, HCX HO CAP 5/8 a Ii 1/2 8
79 6300160 NUT, HVY HCX 1 5
80 6300104 NUT, HVY HCX 5/8 ltO
83 .7602o82 WASHER, I" REG SPRING LOCK --~
5
8" 761~ WASHER, 5/8 REG SPRING LOCK 110
85 . 7B1ll037 WASHER, 5/ 16 REG SPRING LOCK
2

2
2
2

8
2
I
2

CON.S ISTS Of:

1' 90
92

I
I
2

& PIPING INSTALLATION

HYDR~TIC

BRAKE
PAGE NO. !)9

INSTALLATION 702665-83G COISISTS or:


~
I
2
1 It
i'

... 5
7
8
9
10
II

12
13
llt
15
16
18
21

22.

. 23
24
25
26

27

28

29

30
31
32
33
34
35
36

OESCR IPT ICJl

618360-AA3 AIR WATER CONNECTION ASSD4BLY ----624141-AA SHIFTER LOCK ASSMBLY


702665-SliG WATER LEVEL CCllTROL UflT PIPING
INSTALLATION ------702665-85G Y-200 PIPING INSTALLATION
618907-A
HOSE ASSDeLY (1-1/4" X 2'-5-1/2") -
62<>632-A
HOSE ASSDeLY ( 1/2" X 1'-4")
621970-A
HOSE ASSMBLY (1/2" X 2'7")
621826-A
SHtnER SHAn LEVER ASSD4BLY -------622120-A
SHlfTER SHAFT YQtE --
15552311 .
COUPLING SHIFTER RING ASSDeLY -
621tTO!rA TYPE "A OVER-RlJIN ING CLllfCH ASSY. -629743-A
WATER CONNE'CTION GUARO -629786-A
SHIFTER SHAFT BRACKET ----
629787-A
DI SCONNtCT ING COUPLING Gl!ARO
6Jo6493A
60" HYDROIAT JC BRAKE CRADLE -
. 2'401830

li26i1!.
609181-x
61288o
618349
618350
618351
618354
6183511-1

~183511-2
618~-2

6181.12
619450
619450-1
619450-2
619451

BRAKE SHAFT SHOULD llE

BRAKE INSTALLATIO., V-200 HYDRQ46.TIC


W/TYPE "A" OVER-RUNNING CLUTCH

INTA INtD WITHIN .010"


TOTAL INDICATOR RtADING.
CHECK CCRRE'CT Ir
NC[SS.lRY ArTER ORIGINAL
RIG-UP AND EACH MOVE.

MA

2
I
2

KEY -
I
DRILLED
CAPSCREW
----------- 4
DRILLED HEAD
HEAD CAPSCREW
4
KEY 2
rLANGE
-----------------------rLANG[ ELBOI
ELBCW WASHER
II
PACKING NUT 2
BRACKET SH IM 1/lt ") --------------- 2
BRACKET SHIM 1/8") ----~- 2
BRACKET SHIM 1/16") 4
CONNECTING NIPPLE --- I
CONNECTING NIPPLE SLEEVE 2
CRAOL.E SHIM
SHIM il/16"~
------------- 248
CRADLE
1/32"
CRADLE SHIM 1/64" 8
SHIM (1/16") ---- 16

WHEN WATER LEVEL CCllTROL HAS BEEN INSTALLED


SEE 702665-SllG
WHEN r~NISHED LESS WATER LE:vEL CCllTROL UflT
SEE 702665-85G

PAGE NO. 60

NOTE:
--i!iGuLAR ANO orrsET
ALIGNMENT BElWEEN DRIYt
SHAFT AND AUXILIARY

,.,
I

1
I

.,._
1

INSTALLATION 70266;-83G C<JIS ISTS Of: .


DCSCR I PT I<JI
37
38
39
40
41
lt2
411

619'1511
619451-2
621964
621986
622280
62"6113
617293

SHIM (1/32) 16
SHIM ( 1/61.) 16
PLATE, DID
I
STOP, SHlnER llRACKtT
8
STOP, CRADLE
8
SLV, HYDRO COUPLING I
WASHER, PIP
I

46

78ol2666

118

7000524
SCRtw, HEX II> CAP I 21/2
700Q_528-10 SCRtw, HEX II> CAP I 3 1/2

119

COLLAR, SAF'tTY SET BOST<JI SC-200 210

SQ II> I 1/2 5 -~---


Nl/T, HVY HEX I"
53 . ~1
NllT, HVY HEX 11/2 -~
55 76QQ.Q82
WASHER, REC SPR INC LOCK I"
56 7802113 WASHER, RCG SPR INC LOCK 1-1/2
58 7~
WASHER, WRQJGHT STL MtD Cl/T I"
59
76ooo7o
WASHER, WRQJGHT STL MED cur 1-1/2 ------63 7500255
VALVE, 0-R 1/2 WABCO P529350CX>I&
61. 7817081
ROTCllSEAL, AIRF'LEX TYPE C2 fllo5107AA
67 6701237
PIP, 1-1/2 x 19-3/11 STD STL (TBE) CALV
68 6701237
PIPE, 11/2 x lo-3/6 STD STL (TB) CALV
70 6700ll37
PIPE, 1/2 x lo STD STL (TB) CALV
72 6817Clolo
NIPPLE, STD PIPE 1/2 x 1-1/8 CLOSE
Tli 6826oolt
ELBCW, STD M. I. 1/2 90
76 6!1813ol2-C TEE, STD M. I. l...f/2 CALV
77.t:. 6eli5olll.
-COUPLING, STD STL ll/2
76, 5NlOCMICM: COUPLING, STD STL 1/2 -
80 '680ol21 -- 9USlllNG, STD C. I. HEX 1-1/2 x 1-1/11 CALV
&I 6873012
PLUG, I 1/2 CORED SQ II> STD M. I.
6" 78oo6o9
IMIClN, HALF' JIC SF'IOl2-20-20S
85 7800066
IM IOI, HALF' #118 x 5/6 TB x 1/2 MPT BRASS

50
52

550t914-V llOLT,

63(!QJ6C!

2
12

8
8

8
8
20

BRAKE INSTALLATl<Jf, V-200 HYDR~TIC


W/TYPE "A" OVER-RU'4N ING CLUTCH
PAGE NO. 61

-...
. ...................
.......
____ . . . ......
....
_..

....... __.

._._

.........

-.,.._

I
I

WATER LEVEL CONTROL UNIT & PIPING INSTALLATl<Jt


rCR V-200 HYOR~TIC BRAKE
PAGE NO. 62

...

..:..

~---...-

...._.~~

~IPflQN

T1!ti:1:1

6702'-437 P l?E. 3 STD &\LY

'lil!G"'-1111

6101637

II
12

6S 11' 16'6-G

E~

~1-G

6STiTI 19-G

li6 ~
C7 6925016-G
IC
...- 6a7IJlll> 16
21

~-G

23 ~

. 2111 ~A5'619

25 78l:l66~
29 7804069
32 700053!>
:n 7000396-11
3141- 7oooAIO'l
35 6'.):]018>
~

63:l01~

37 '7602081
3S 7619058
39
~

'f"

1116
~?

7~

~~
65i]902-AA
651121*

OUAN

PCPE. 2 STD GAU'

nlPPL. STD PIPE SHO!n' GALV 3 x 3 -----------------------------~lfPLE. sn:> PrPE CLCSE G/!.LV 2 x 2 -----------------------------Bl!EHll.ICS. SID C.I. HEX 3 x 2 GALV ------------------------------Eti....BOil. STD M.I. 3 x 9:1 ~LY----------------------------------ELBW. STD K.1. 2 x 90 Git.LY ----------------------------------PLUG.
2 CCRED SQ HID S1D M.I. ---------------------------------El.IMM. (USE 3 GALV. STREET ELL W/3 GALV. UNION)________________
J:Ol~T. FLEX AEROlUIP- NHl6uoc2CXJ6~ ---------------------------

flAltG:. STOCICtWt #490 3 x 7-1/2 0.0. x 125ff -------------------GASKET. 1/16 f1AtlGE fUl.L FACE 3 0.0. --------------------------

ElBOM1. IM'll.LE f'r.9 x 3/8 Tll!E x 1/4 MPT E!RASS --------------------SCRBll. HEX Ill> CAP 1 x ~ ----------------------------------~--SCRDI. HEX Hi> CAP 5/8 x 1-3/~ ---------------------------------SCREW. HEX II> CAP 5/8 x ~1/2 ---------------------------------DU'. IWY HEX 1 .(ALSO SEE 6300169)-----------------------------lllllr. IN'Y

HEX 5/8 ----~----------------------------------------

VASHER. REG SPRlllC LOCK 1 ------------------------------------VA.SHER. REG SPRING LOCK 5/8 -----------------------------------VASHER. 1 80l..T DIA BEVELED STL -------------------------------H<l5E AS"3!tl (-6 x 8-0) ----------------------------------------

VATER LEVEL Catn'ROL UlllT --------------~-----------------------YALV. 6IUiKE DISCHARGE ----~------------------------------------

2
2

2
2

3
6
2
2
4

8
8
4

8 ..

4
16
2
I

I
2

VlTER LEVO.. COIRRCll.. WIT PIPlllG lllSTAUATICll


RR Y-200 llYIROllTIC lltAU:
PAGE NO.

63

"D

>

G'>
M

.z
0

. 0-

c-

,"'\. .--4
i

'----

/I

,,,..

.-------< \

'
:
#1-~
'
-f~:{---u --~-r -- -F z-r

"ti

I ).

"ti

Ci)

I;

\i

tn

I ~---..1.J
..
: ~ . ___J __ ~i - - - HUJ.M) I:!' i
I.

;
I:

-i

sJ>

2
.....
g

.. !v

'

.-ti

I:

:i; !i.

';i

~ll~

-~

I ?t.'
I

.i.

~.,...if1.i
----~~
~ ... _
fl
. ~L--"

...

... .

: ...

::I

-----

J II
I

...

=--. /

::> .

t-

;o

r
.....

r
-

. " D.

., ~:r----. :~

. . -i ! . ,---

:I:

;; :I

. .'t....

... ,

., .

. .:..;..-r-----:
~.:.i:tt:-::......-

<I

.I ~,"

',j........_:

!i

....."',

I
.....

",.""~''

. , 'I.

....)~"'

::t.,,;. ,
U

::t

-:.:

:t.;

<ffii>

-i

"""

!B
J>
,..,
~

INSTALLATIOI 702665-850 C<JISISTS Ct':


DESCR IPT l<JI

~
I

!!!!.!.!!

15
19

A DA ILLW-GlTC CONTROL vll.V[ llJST BC INSUllrD IN THE


llllAICC DISCHARGE LINC TO PREVENT THE BRAKE f1I04 DISCtlAAGlllG
rLUID AT A rAST[R RATE THAN IT CAN ENTER. THE USER MUST BE
rAMILIAR WITH THC WARNINGS AND LIMITATIONS OI BRAKE CPCRATIOI
DCSCRIBm IN CATALOG 1119-75 PUll.ISHm BT PARIUC, INC.

22
27

31

J6

31

39
lio

THRU

:I

5 670163'7 PIPE, 2 STD STl G.l.LV

6817119-G NIPPLC, STD PIPE 2 x 2 CLOSE GALV -


6826016-G CLllOI, STD M. I. 2 x 90' GALV
6888ol6-G TEE, STD M. I. 2 CALV ------------
68o6ol6-G COOPLING, STD STL 2 GALV
78Qll690-G CLBOI, STOCKHAM HM UNl<JI ftlliO 2"
7000398-11 SCRl.V, HCX HD CAP 5/8 1-3/li
7119058 WASHER, 5/8 R[G SPRING LOCK ---------
71lo5622
HANG(, SCR STOCKHAM #~91 2 x 7-1/2 125
71lo6611i
GASKET, l/16'rLANG[ rULL rACC 3 O.D. ----

2
3
I
I

8
8
2
2

ASS~LY

6483i.3.A CCHSISTS

or:

ASSEMBLY 650!!?2-AA CCHSISTS

DESCR IPT ION


I
3
4
5
8
9
I?
11
12
15

11
19
21
23
26
28
3:,
31
33
35

36

~1

621 ~
6"834C.&

HOS[ ASSMY, M[O Pl![SS I/lo 1 I '9 I/lo


TANK
~S)ll
FLOlT
LEVER --~---
64S342-A
'51&1236
SCAT
6412lo2
GASKET
f>l,1585
DISC
6Ja1586
GUIDE
6"1592
PIN, DRILLED
7804069
ELBOJ, MlL[ #4, 3/8 TB a I/I, MPT BRASS
1!11~95
RCTOCHAMBCR, TYPE 9 Wl.BCO #.'n2227
78226~7
WASHER, NPP.N 1/2 10 a I 1/9 00 a 3/ 16 TH
78176~'C-31o5 0-l>IN(:, F!UBS[P. ARP-51".&-31oS (~-lo8)
~015032-G
NUT, PIPE HCX LOCK lo C.I. GALY
7:Y..031?-lt0 SCREW, HCX HO CAP BP.ASS 1/2 a 2 1/2
632k:>8E:
NUT, HEX SLCiTTCD 1/2 BRASS
65~12128
PIN, COTTER 3/16 x 11/2 8RASS
650?806-B
PIN, COTTER 1/8 a I BRASS,
l826012
ELBOJ STD !ol. I 1-1/2 9'
6817107
NIPPLE, ,STD PIP[ 1.1;2 1-3/lo CLOSE --6873012
PLti:, I 1/2 CO?to SQ HO STD M. I.
6T::21i00
PIPE, 3 x 21i STD BLK (TOE)

NOTE:

1.

usm WITH

Y-295 HYDRO.-TIC BRAK[

or:

!!ESCRIPTION
I
I
I
I
I
I
I
I
2
2
I
I
I
I
I
I
lo
I
2
2
I
2

I
3
la
5
8

621968-A
650902-A
64831o lA
6483"2-A
641238
64121i2
641585
6415e6

HOSE ASSMY, MtD f'RESS (-6 JI I '9-1/lo")


TANK -
FLOAT ---
LEVER
SCAT -
9
GASKET --
10
DISC
11
GUIDE
12 -~1"2
PIN, DR ILLCO 15 7804089:
ELBOol, Ho\L[ #49 11 3/8 TB a 1/"4 MP'T eRASS
17 7817695
ROTOCHAl1!CR, TYPE 9 WABCO *222221
19 7822607
WASHCR, 1/2 l.D. R\llR SPG 3/16 a 11/8 a>
21 T8176oo-3115 "O"-R ING, RUBBER ARP 568-31i5 (6227-"8)
23 6815032-G
NUT, PIPE HCX LOCK C.I. GALY
26 7000310-40 SCREW, HCX HO CAP 1/2 a 2 1/2 BRASS
28 6321o01!6
NUT, HEX SLOTTED 1/2 BRASS
30 6501210-B
PIN, COTTER 3/16 1 11/lo BRASS
31 65008o8-S
PIN, COTTER 1/8 a I" SST
33 6626!>12
CL.BQI, STD M. I. 1-1/2 x 90
35 6817107
NIPPLE, STD PIPE 11/2 a 1-3/lo CLOSE
37

6701637

NOTE:

PIPE, 2 a 211 STD GALY (TBC)

I
I
I
I
I
I
I
I

2
2
I
I
I
I
I

.
I

2
2
2

USED WITH Y-200 HYORCIMJ.TIC BRAK[

WATER LEVEL CONTROL UN ITS


PAGE NO. 65

11

I.

ASSEMILY 621&!!!2-& CCNS ISTS CE:

.!!!!!

DC5CR IPT ICll

-----------------------------------------------------

625178-A
625119-A

RrTllNtR ASSY.
RrTAINtR ASSY.

Ii
5

6ol2o35
62"658

T
8

62"660-1
62"660-2
62"660-3

SCRlW, DR ILLEI> ti> CAP 1/2 X I I/Ii 24


ROLLER, OllDIRUNNlllG CL TYPt A - 20
I
SHIM, 1/16 STtCL --
SHIM, .020 STt[L
2
SHIM, .OO'f ST[[L --
3
SHIM, .005 ST[[L '
3
I
t&M ------------------------------------RrTAINtR, BtARlllG 2
KCY, 1/2 DIA ;.
2
SPRING, FLAT
----------------------------- 20I
RAC[ ------------------------------------SHOE, ROU.ER 20
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19
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781~-1155

PUIG, 1/2 5TO CSK M. I


o-RING, IMllltR IRP-56&-li55 (6227-82)

TYPE "A" OVER-RUNNING CLUTCH ASSEMBLY


PAGE NO. 66

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17

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RCTA INCR, SCARING ------ I
SPACER, SCAL - 2
RCTAINR, 5.ll I
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BClR ING 2

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-------- 51-13/16

- 117- 'Yl6
61i-11/ 16
----- --- 72

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