Sparkonix is a manifestation of passion for Engineering.

A vision of three enterprising technocrats, to bring the best of technology to Indian

industry, has steadily evolved to be a performance benchmark today in emerging
markets across the globe. Sparkonix, now provides several advanced technologies in
select areas and exports to more than thirty countries.

EDM

CONTROLS
Chandigarh

ELECTRIC
DISCHARGE
MACHINES

Delhi

Nation Wide Sales

and Service Network

Gauwhati

Kolkata

Baroda
Rajkot

Raipur

Mumbai
Pune

Hyderabad
Bangalore

ACCURACY

Chennai

SIPL/Cat/EDM/07-2014

RIGIDITY

www.sparkonix.com

EDM

performance
benchmarked.

EDM
Sparkonix has pioneered the EDM/Spark erosion technology in India since the launch of first indigenously developed Metal Arc
Disintegrators back in 1960s.
Building on this rich experience of over four decades. Sparkonix now offers a comprehensive range of EDM/Spark erosion
machines with cutting edge features. With continual investments in R&D, Sparkonix has been leading the way to set new
benchmarks for EDMs in India and several other key markets across the globe.

At Sparkonix, we strive to deliver valuable business

results to you in the face of changing business realities.
Being strongly rooted in the emerging markets and
building on exhaustive experience, Sparkonix is able

Pioneered EDM in INDIA

to meet all your business requirements by combining several

unique values for you:

Indigenous development and launch of Metal Arc

Disintegrators in India to provide import substitution.

Quality AND Cost-effectiveness

Growth AND Profitability
Robust perfromance AND Economical
Advanced technology AND its best Utilization...

Export of EDM across the globe

Launched EDM technology to cater to
requirements of the Indian industry and those of
international markets through exports.

...our solutions characterize these unique values to

deliver an equally unique benchmark in performance.

Comprehensive range of EDMs

Introduced MOSFET technology for Pulse
Generators. Launched the first indigenously
developed EDM Drill.

Performance benchmark
across industries

AEROSPACE

For several applications by more than 3,500

customers across the globe.

DEFENSE

CONSUMER DURABLES

ALUMINIUM EXTRUSION JEWELLERY

ENGINEERING

ELECTRONICS

PLASTICS MACHINE TOOLS STEEL

ELECTRICAL AUTO COMPONENTS

UTENSILS RAILWAYS WRITING INSTRUMENTS

DIE AND MOULD MAKING TEXTILE

Product of

decades of EXPERIENCE

5000+MACHINES
3500+CUSTOMERS
Exports to 32
COUNTRIES

F Series

Smart machines for High Performance.

The S-Series combines cost-effectiveness with

robust performance to offer an unmatched value.
Available in a range of options, the S-Series comes
with both Manual and ZNC type Pulse Generators.

Machine tool features:

Compact design that needs minimal floor space
Low working height for easy loading/ unloading of workpiece
Ball screw for X and Y axis providing highest repeatability in travel
In-built filtration tank for efficient filtration
Double door opening to provide ease in job alignment
Best sparking conditions and maximum life for Dielectric
with Two vertical Filters of 10 microns for filtration

Hand Pendant for

Manual Pulse Generator

S 35
X x Y: 300 x 200 mm
Z: 200 mm
Max. workpiece weight: 300 Kgs
Pulse Generator in Manual/ ZNC

Precise solutions serving comprehensive needs.

An ideal solution to serve all your heavy machining

needs for in-house or job-work production.
Exhaustive range of machines also designed as
custom made-solutions to cater to your specific
requirements.

Electrical features:

Machine tool features:

Two part design provides greater flexibility
Multi fold increase in workpiece weight carrying capacity with
Fixed table, moving column design
Ball screw for X and Y axis provides excellent repeat positioning
accuracy
In-built di electric storage tank reduces floor space area
Ease in operation with front drop down and right open work tank
door arrangement
Efficient flushing with Multiple flushing ports on work tank

Easy job alignment and reduced workpiece

setting time with
High speed, motorized X and Y travel
Auto pos facility for X, Y and Z axis
Manual Lubrication pump for X,Y and Z axis travel
Built-in super finish function
Hand Pendent for easy job setting

S 50
X x Y: 350 x 250 mm
Z: 250 mm
Max. workpiece weight: 500 Kgs
Pulse Generator in Manual / ZNC

ZNC Type

F 50 Plus
S 65
X x Y: 450 x 350 mm
Z: 200 mm + 200 mm
Max. workpiece weight: 600 Kgs
Cast Iron Body
3 Part design with separate
Dielectric Tank
Pulse Generator in Manual / ZNC

Manual Type

X x Y: 500 x 300 mm
Z: 250 mm
Max. workpiece weight: 2000 Kgs
AC motor with gearbox and VFD for
X/Y travel
Pulse Generator in Manual / ZNC

My EDM

F 65 Plus
X x Y: 800 x 500 mm
Z: 250 mm
Max. workpiece weight: 3500Kgs
AC servo motor with drive for
X/Y travel
Pulse Generator in Manual / ZNC

attachments (Optional)
> Side sparking attachment
> Travel extension slide
> Electrode rotating attachment (all models)
> Orbit cut system (all models)

JOB SHOWCASE

S Series

EDM

X x Y: 1200 x 600 mm
Z: 400 mm
Max. workpiece weight: 4500 Kgs
AC servo motor with drive for
X/Y travel
Pulse Generator in Manual / ZNC

Pulse Generators

EDM

TECHNICAL SPECIFICATIONS:

Designed for versatility, the MOSFET based Pulse generators provide several cutting edge features
along with Sparkonix's acclaimed technology, delivering a benchmark in performance for EDMs.
The Manual Controllers come with - Anti- arc buzzer and Safety interlocks ; Power saving with
'sleep mode' ; Reverse polarity changeover and Reverse spark machining feature.

MANUAL - MICROPROCESSOR
Convenient soft touch keypad to set pulse time, voltage, current,
Z axis auto and manual speed
Hand pendent with compact digital display to set multiple parameters
Immediate error intimation message in case of operation errors
Highly reliable, easy to maintain circuit with advanced design
Faster deep cavity machining with high speed jump function
Lowest electrode wear with faster, intelligent pulse control
High speed lift

MANUAL - ANALOG
Manual
- Analog

Manual
- Microprocessor

MOSFET Controller
Variable setting for Motor feed sensitivity and
speed by Potentiometer

ZNC
Large program storage memory (over 20,000 programs)
10 segment auto editing function with Manual or AutoZ
auto edit facility
Automatic adjustment for unstable discharging condition
Auto detection and adjustment of machine parameters to
prevent arcing
Industrial class PC BASE controller with new DOM type
memory for faster and steady program reading
Auto reset of machining conditions in case of Power off

S Series

Mechanical Unit

F Series

Machine Tool

Unit

S 35

S 50

S 65

F 50 plus

F 65 plus

My-EDM

Work Tank

mm

800 x 500
x 325

900 x 550
x 375

1150 x 660
x 450

1200 x 600
x 450

1500 x 800
x 500

2000 x
1000 x 400

Work Table

mm

550 x 350

600 x 400

700 x 420

800 x 500

1000 x 600

1200 x 800

X Travel

mm

300

350

450

500

800

1200

Y Travel

mm

200

250

350

300

500

600

Z Travel

mm

200

250

200+200

250

250

400

Max Job Wt

Kgs

300

500

600

2000

3500

4500

Max Job HT

mm

275

325

400

400

400

600

Daylight (With
Electrode Holder)

mm

295

385

480

535

535

820

Shut Height

mm

95

135

80

285

285

420

Throat Min

mm

N.A.

N.A.

N.A.

135

135

120

Throat Max

mm

N.A.

N.A.

N.A.

440

540

720

Pump Motor

HP

0.5

0.5

0.5

0.5

0.5 - 2 Nos

0.5

Die Electric Tank

Liters

170

240

525

635

900

1280

10 - 4 Nos

10 - 2 Nos

2000

2800

2500 x 2600
x 2150

2780 x 2200
x 2400

Filtration - Vertical

10 2 Nos

Net Weight

Kgs

1000

1250

1600

Machine Floor Area

mm

1500 x 1200
x 2000

2150 x 1600
x 2100

1450 x 2900
x 2150

Current

Accessories NOT offered with

ZNC Pulse Generators

Axis Corrector with

Individual Degree
and Fine Adjustment

Amps

25

3 Axis Digital
Read Out (DRO)

35

50

65

415 V, 3 Ph. 50 Hz

Display system

Hand Pendant with Digital Display

Control systems
Power

ZNC

Manual

Power Supply

Dial Gauge - 1 No.*

Micrometer Head - 1 No.*
Machine Lamp - 1 No.
V Electrode Holder with C Clamp - 1 No.
Shanks Set - 1 No.
Float Switch Assy - 1 No.
Set of Clamps with T Nut & Studs - 2 Nos.
Flexible Flushing Tube - 2 Nos. & Flushing Pot - 1 No.
Plastic Flushing Tube - 2 Nos.
M. S. Leveling Pads - 4 Nos.
Toolkit & Inst. Manual - 1 Set

2400 x 2000
x 2100

* Designing and manufacturing of custom-made machines with key parameters and sizes as per your requirement

Pulse Generator

standard
accessories

1600

Micro Processor based

KVA
3

50

70

415 V, 3 Ph. 50 Hz
-

15 LED

Analog

PC base

MRR Gr -St

mm /min

180

280

400

700

440

600

MRR Cu St

mm3/min

140

230

300

400

360

560

Best Surface finish

Ra

0.5

0.7

< 0.2

Min Electrode wear

0.3

0.3

0.2

Pulse on time

micro sec

1 - 2000 / 11 Steps

2 - 2000
/10 Steps

2 - 2400

Max Electrode Wt

Kgs

50

50

70

* As per standard trial conditions

EDM Drill

EDM

Swift drilling into tough metals

TECHNICAL SPECIFICATIONS - EDM Drill:

JOB SHOWCASE

Sparkonix has been leading the way for the EDM Drill
technology in India over the last two decades. Sparkonix's
EDM Drills have been extensively used for several
specialized applications in Indian and international markets.

Machine tool features:

Rust free, high strength Stainless steel bed
Open work tray
Linear motion guide way for Z axis to ensure high
accuracy linear travel
Direct drive plunger pump in Stainless steel body
Variable pressure setting for Coolant from 0-100 kg
cm sq. depending on the need of workpiece
Stainless Steel accumulator enhances quality in
deep drilling

COPPER

CARBIDE

TITANIUM

EDM DRILL

Speed I

Speed II

mm

400 x 300
(Stainless Steel)

550 x 350
(Stainless Steel)

X Travel

mm

200

350

Y Travel

mm

150

250

Z Travel

mm

300

300

Guide Travel Z2
(Motorised)

mm

150

150

Electrode Pipe Dia

mm

0.3 ~ 3.0

0.3 ~ 3.0

Max. Job Weight

Kgs

300

350

Daylight

330

340

Shut Height

180

190

Machine Tool

Unit

Work Table

Throat

mm

310

380

Max. Job Height

mm

310

310

Max. Drilling Depth

mm

300

300

Dielectric Fluid

Liters

50

50

Current

Amps

25

35

Power

KVA

415V, 3 Phase,
50 Hz

415V, 3 Phase,
50 Hz

Pulse Generator

Two part design

Low working height
Ball Screw for X and Y axis
and L. M. for Z axis

Power Supply

100% indigenous pulse generator

All spare available in local market
DC stepper motor with belt drive
Safety interlocks
Current booster for high speed drilling operations

NEW
DEVELOPMENT

Capacity of Hole
Diameter

0.3 to 10.0 mm

Indigenous development and manufacturing Custom-made

Easy availability of spares Superb performance

standard accessories
DRO - 3 Axis with PCD setting facility
Brass Electrodes - Dia 1.0 mm,
Length 400 mm (10 nos.)
Ruby quick guide size - 1.0 mm (1 nos.)
Rubber stopper (5 nos.)
Tool Kit

On Time Setting

Frequency

10 Steps

10 Steps

Optional features:

Off Time Setting

Frequency

10 Steps

10 Steps

Power Booster

Gap C

10 Steps

10 Steps

possible
> Gas escape holes
Suction
arrangement
for deep
> Drilling
in super alloys
and cavity drilling
Special
Electrodes
for
drilling
from 3.1 to 10 mm
tungsten carbide dies
> Drilling operations for spherical shaped,
curved and tapered workpieces
> Ejector pins, cooling pins of pen moulds
> Air vent hopes for forging die

Net Weight

Kgs

800

900

Machine Floor Area

mm

1100 x 1700
x 1850

1200 x 1900
x 1900

applications

Pulse Generator:

Stud and nut along with strap clampDia. M12 x 250 mm length (2 nos.)
*Machine Lamp (1 nos.)
Operating Instruction and
maintenance manual
*Accessories mounted on the machine

1000
mm
Electrode
holding
arrangement
> Start
holes
for wire
cut EDM

Pumping System: Direct Drive Plunger Pump (Stainless Steel Body)

attachments (Optional)
consumables (Optional)
> Ruby Guide 0.3-3.0 mm
> Brass Copper electrode 0.3-3.0 mm
> Special electrodes for drilling from 3.1 to 10 mm
> Rubber stoppers

> 1,000 mm Electrode holding arrangement

> Suction arrangement for deep cavity dirlling

Metal Arc Disintegrator

EDM

The absolute machine to remove broken tap or drill

Metal Arc Disintegrators was amongst the first line of products developed by Sparkonix and continues to be the
preffered, one-stop shop for providing flexible solutions to remove broken tap/ drill.

SK Series

TECHNICAL SPECIFICATIONS - Metal Arc Disintegrator

Machine Tool

SK III

DMS X

DMS XX

Power Rating

3 KVA

10 KVA

20 KVA

Electrode movement

DMS Series

Work Table

Removal of broken
tap/drill/makind slots
Removal of holes in
wear plates
Removal of seized,
frozen, rusted bolts
and tools

Copper Electrodes - 10 nos.

Strap Clamp, M12 Stud and nut - 2 nos.
Operation and Instruction Manual
Toolkit

150 mm

250 mm

700 X 600 mm 1050 X 750 mm 1050 X 750 mm

320 mm

750 mm

750 mm

Max. Job Height from Floor

1050 mm

1750 mm

1750 mm

Column Height

750 mm

1250 mm

1250 mm

Electrode
Size (mm)

2.6

1.5

4.0

2.0

6.0

3.0

8.0

5.0

10.0

6.0

11

12.0

7.0

14

10

14.0

8.0

18

12

900 mm

Motorised Vertical Travel

of Cross Arm

NA

700 mm

700 mm

Min. - 280 mm
Max. - 280 mm

Min. - 280 mm
Max. - 650 mm

Min. - 280 mm
Max. - 650 mm

16.0

10.0

22

14

18.0

11.0

25

15

Length of Cross Arm

NA

850 mm

850 mm

20.0

12.0

30

18

Horizontal Travel of
Electrode on Cross Arm

NA

350 mm

350 mm

27.0

15.0

38

20

10

Swivelling Movements
Servo Slides
Cross Arm
Vertical Coloumn

NA
360 deg
360 deg

35 deg
360 deg
360 deg

35 deg
360 deg
360 deg

35.0

20.0

50

25

13

40.0

25.0

60

30

15

Coolant

Tap water

Type of Electrodes: Copper Tubes, Tungsten,

Copper and Graphite

10 LPM
50

100

100

Max. Distance between machine unit and

job with portable head to remove broken
tap / drill (optional) - 15 meters

(portable accessories)

Portable head with

Electromagnet
Hydraulic trolley
with portable head

DMS X DMS XX

900 mm

applications

Electromagnetic base
with portable head

SK III

NA

Coolant tank capacity

Used to remove broken tools in

unapproachable places or In-Situ condition.
Provided with 15 meter control cable
and water pipe.

Time in minutes

Tap/Drill
(mm)

Max. Height of Cross Arm

from Table

Coolant pump capacity

portable
accessories (Optional)

200 mm

Max Distance between

Table top and Electrode
holder

Distance between
column and Electrode

standard
accessories

415 V, 3 Phase, 50Hz

Working Voltage

Suitable Electrode sizes and

approximate time taken in minutes
for disintegrating Broken Tools
(Length of Broken Tool 25 mm)

Portable head with manual

operated Hydraulic Trolley