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Conversion Gate01 PDF
Conversion Gate01 PDF
By
Asher Azenkot M.Sc.
Ministry of Agriculture
Extension Service
Field Service
Table of content
Water Flow in a Pipe................................................................................................................ 3
Hydrostatic ............................................................................................................................. 10
Pressure Head......................................................................................................................... 13
Total Head.............................................................................................................................. 14
Energy Head Loss in a Pipe (friction).................................................................................... 16
Local Head Loss..................................................................................................................... 25
Lateral Pipe ............................................................................................................................ 26
Characteristics of a Lateral Pipe ............................................................................................ 27
Calculating the Head Loss Along lateral Pipe ....................................................................... 29
A Lateral Inlet Pressure.......................................................................................................... 32
A Lateral Laid out on a Slope ................................................................................................ 33
"The 20% Rule" ..................................................................................................................... 35
Three Alternatives in Designing the Irrigation System ......................................................... 38
Design of a Manifold ............................................................................................................. 47
Distribution of pressure head and water in a subplot............................................................. 47
Design of Irrigation System ................................................................................................... 50
Introduction
The layout of pressure irrigation systems depends mainly on the type of the crop, its value,
rotation, soil texture, weather, and cost of the selected system (the cost of an alternative
layout or technology is also taken in account). As a result, there isnt any simple menu that
anyone can follow. It is especially difficult with the selection of a proper irrigation technology
for use. Countries with different climates may use different irrigation technology and layout
for the same crop. While the hydraulic principles for selecting proper pipes are common to
any type of irrigation system anywhere. This publication deals only with practical methods
for designing of any pressure irrigation system.
A= R =
(2 R) 2
4
D2
4
Example:
What is the internal cross section area of a PVC pipe, if the external diameter of the pipe is
200 mm and the thickness of the pipe wall is 2.4 cm.
Answer:
D (Internal) = 20 cm - (2 x 2.4) = 15.2 cm
The internal cross section area of the pipe is as follows:
A=
15.22
4
= 18136
. cm2
V=
L
t
V
Q=AxV
To convert the flow rate units from cm3/sec to m3/h or vice versa is as follows:
Q(m3 / h) 106
Q(cm / sec) =
3,600
3
Q(m3 / h) =
The water flow rate in a continuous pipe is constant throughout the pipe
regardless of any diameter change.
Q = A1 x V1 = A2 x V2 = A3 x V3 = Const.
Example:
What is the water flow velocity? Assuming that the water flow rate in an 8" (20 cm) pipe is
100 m3/h?
Answer:
To find out the water flow velocity in a cm3/sec unit is as follows:
a. The water flow rate is converted from a meter (m3/h) to centimeter (cm3/sec) units.
Q=
100(m 3 / h) 10 6
= 27,780m 3 / sec
3,600
A=
D2
4
20 2
4
= 314.2cm 2
Q = A V V =
Q 27,780
=
= 88.4cm / sec
314.2
A
To find out the water flow velocity in a meter (m3/h) unit is as follows:
Q
100
3184.7
=
= 3184.7m / h
= 0.88m / sec
A 0.0314
3,600
Example:
What is the diameter of a commercial pipe? Assuming that the water flow rate is 360 m3/h
(1587 GPM) and the allowed water velocity is up to 1 m/sec.
Answer:
a. The water flow rate is converted from meter to centimeter units as follows:
360 10 6
Q=
= 100,000cm 3 / sec
3,600
b. The water flow velocity is converted from meter to centimeter units as follows:
1 m/sec = 100 cm/sec
c. The pipe cross-section area is as follows:
A=
Q 100,000
=
= 1,000cm 2
V
100
A=
D2
4
D = 2
D2 =
= 2
4 A
1,000
= 35.7cm
35.7
= 14.8"
2.5
Since commercial pipes are available in specific sizes, therefore a 16" pipe is selected.
Example:
If the water flow velocity in an 8" (20 cm) pipe is 88.5 cm/sec, then:
a. What is the water flow rate?
b. What will be the water flow velocity, if the diameter of the pipe is reduced by
half?
Answer:
The cross-section area of the two pipes is as follows:
A1 =
20 2
= 314cm 2
4
10 2
A2 =
= 78.5cm 2
4
a. The water flow rate is as follows:
Q = A1 V1 = 88.5 314 = 27,800cm 3 / sec
27,800 3,600
Q=
= 100m 3 / h
6
10
The water flow rate is 100 m3/h (440 GPM)
b. The water flow velocity in a 4" (10 cm) pipe is as follows:
Q = A2 V2 V2 =
Q 27,800
=
= 354cm / sec 354
. m / sec
A2
78.5
or
V2 D12
V D2 88.5 202
= 2 V2 = 1 2 1 =
= 354cm / sec 354
. m / sec
V1 D2
D2
102
The flow velocity in 4" (10 cm) pipe is 3.54 m/sec.
7
Example:
An 8" (20 cm) pipe was installed from A to C, and a 2" (5 cm) pipe was hooked up in
between (B).
B (5cm) V
What is the water flow rate and velocity out of B? If the water flow velocity between A to B
is 1.5 m/sec and from B to C is 0.9 m/sec.
Answer:
The cross section areas of an 8" (20 cm) and a 2" (5 cm) pipe are as follows:
20 2
A1 =
A2 =
52
4
= 314cm 2
= 19.6cm 2
AB -
BC -
47,100 3,600
= 169.5m 3 / h (623GPM )
10 6
28,300 3,600
= 101.7m 3 / h (374GPM )
6
10
Q3 =
18,840 3,600
= 67.82m 3 / h (248GPM )
6
10
Q3 18,840
=
= 961.2cm / sec = 9.6m / sec
A2
19.6
Example:
What is the maximum water flow rate in an 8" (20 cm), 12" (25 cm), 14" (30 cm), 16" (35
cm) and 18" (40 cm) asbestos cement pipe, assuming that the maximum recommended water
flow velocity for an asbestos cement pipe is 3 m/sec?
Answer:
D inch
A cm2
V cm/sec
Q cm3/sec
Q m3/h
GPM
20
314
300
94,200
339
1,243
25
491
300
147,300
530
1,943
30
707
300
212 100
764
2,801
35
962
300
288,600
1,040
3,813
40
1 257
300
377,100
1,358
4,979
Hydrostatic
The pressure of liquid on the internal pipe surface area is always perpendicular to the
surface.
Pressure: The force of liquid on a surface area is the pressure, which is defined as follows:
P=
F
A
Example:
A 12" (30 cm) valve is attached to a pipe with twelve flange bolts. What is the force on each
of the bolts when the valve is closed, and the upstream water pressure is 10 atmosphere?
Answer:
A=
30 2
4
= 706.8cm 2
P=
F
F = P A = 10 706.8 = 7068kg
A
f =
7068
= 589.04kg
12
10
Example:
A diaphragm valve can be used also as a pressure regulator. In such case what will be the
required pressure on the upper side of the diaphragm valve (see diagram), when the upstream
pressure is 10 atmosphere and down stream is 6 atmosphere, and the surface areas of different
parts of the valve are as follows: diaphragm = 300 cm2, seal disk = 80 cm2 and the shaft = 5
cm2. The weight of the closing system (diaphragm, seal and shaft) is 20 kg.
Answer:
The valve diagram and the forces are as follows:
Diaphragm
6at.
10 at
F4
F3
F2
F1
The opening forces to keep the valve open are as follows:
F1 = The upstream force on the closing disk is as follows:
F1 = A x P = 80 x 10 = 800 kg
F2 = The force to move the diaphragm upward is as follows:
F2 = A x P = (300 - 5) x 6 = 1770 kg
The total forces to keep the valve open is as follows:
F1 + F2 = 800 + 1770 = 2570 kg
The forces to shut off the valve are as follows:
W = 20 kg
F3 = A x P = (80 - 5) x 6 = 450 kg
F4 = ?
11
F 2,100
=
= 7atmosphere
A
300
Example:
What is the pressure at the bottom of 10-meter water tank?
10 m
P=
F 1kg
=
= 1at.
A 1cm 2
12
Pressure Head
Water pressure can also be defined in meters rather than atmosphere or psi as follows:
H=
Example:
What is the pressure head of one atmosphere?
Answer:
P = 1 atmosphere
= for water 0.001 kg/cm3
H=
1
= 1,000cm 10m
0.001
13
Total Head
The total head of water anywhere along the pipe depends on the difference of elevation,
pressure, and water velocity.
Z1 +
P1
V12
P V2
= Z2 + 2 + 2
2g
2g
V2
= The water velocity head (m or cm).
2g
The total head is equal throughout the water body (Bernuli rule).
Example:
Assuming water is pumped out of a river at 20 meters above sea level (A) to a field at (B) 37
meters above sea level. The water is delivered at 10-atmosphere pressure. What is the water
pressure at the head of the field (B)?
Answer:
At a point A:
Z1 = 20 m (2,000 cm), P1 = 10 at
Z2 = 37 m,
At a point B:
P2 = ?
P1
= Z2 +
P2 = ( Z 1 +
P1
P2
Z 2 ) = (2,000 +
10
3,700) 0.001 = 8,300cm 8.3atmosphere
0.001
or
37 m (B) - 20 m (A) = 17 m
10 at.
10 at x 10 = 100 m (head)
Example:
14
A 5,000-meter long pipe was installed from a cistern (A) down the hill (1.2% slope). What
is the pressure of water (static) at points B, C, D, and E?
In case of:
AB = 100 meters
AC = 1,300 meters
AD = 2,600 meters
AE = 5,000 meters
The static pressure of water is equal to the difference elevation along the pipe.
.
12
. m 012
. atm
100 = 12
100
.
12
. atm
H Ac =
1,300 = 15.6m 156
100
.
12
. m 312
. atm
H AD =
2,600 = 312
100
.
12
H AE =
5,000 = 60.0m 6.0atm
100
H AB =
15
H
L
J = The head loss in a pipe is usually expressed by either % or (part per thousand).
H
100
L
H
J =
1,000
L
J% =
Condition
Plastic
150
Cement asbestos
140
Aluminum
130
Aluminum
140
Galvanized steel
130
Steel
new
130
Steel
15 years old
100
Lead
140
Copper
Internal
cement
130
covered
with
140 - 150
16
As every one can guess, such tedious work using the Hazen-Williams equation to calculate
the friction head loss is not so practical, unless a computer is used or A slide ruler or
monograph based on the Hazen-Williams principle. Monograph is more practical and
common (see appendix), however it is not so accurate as precise calculation.
The Hazen-Williams equation was developed for pipes larger than 75 mm in diameter. For a
smaller pipe or smooth-walled pipe (such as a plastic pipe) Hazen-Williams equation with a C
value of 150 underestimates the friction head losses. While Darcy-Weisbach equation
estimates better the head loss for such pipes. The equation in used to evaluate the head loss
gradient in a plastic pipe less than 125 mm (5 in.) in diameter is as follows:
J % = 8.38 106
Q1.75
D 4.75
Q1.83
J % = 9.19 10
D 4.83
6
Example:
What is the total head loss due to a friction in case of water flow rate of 140 m3/h (617
GPM) and C = 130 which flows through two sections of pipes? First section of an 8 (20 cm)
pipe is 1,300 meters long (4,264 ft.), and second section of 6 pipe (15 cm) is 350 meters long
(1,148 ft).
Answer
The hydraulic gradient as a result of friction head loss in the case of Q = 140 m3/h, C = 130
is (from a slide ruler or diagram): for 8" 8.1 and for 6" 32.8 .
H
J L
1,000 H =
1,000
L
8.1 1,300
H 8" =
= 10.53m
1,000
32.8 350
H 6" =
= 11.5m
1,000
J=
17
Example:
A pump is located at elevation of 94 meters (308 ft.). The water is delivered out of the pump
from a river to a banana field at elevation of 125 meters (410 ft.) and 750 meters away. The
water requirement is 250 m3/h (1,100 GPM) at 4 atmospheres (57 psi) pressure. The two sites
are connected by a 10 pipe (C = 130). What is the minimum pressure requirement by the
pump?
Answer:
The hydraulic gradient due to friction for Q = 250 m3/h, 10 pipe and C = 130, can be
calculated either by using a table, monograph, a slide ruler or by Hazen-Williams equation.
The gradient is J = 7.4 . Therefore, the head loss due to friction along 750-meter pipe is as
follows:
Z = 125 m
P = 4 at.
750 m
D = 10
Z = 94 m
Q = 250 m3/h
18
J=
H
J L 7.4 750
= 5.5m
1,000 H
=
1,000
1,000
L
It is also possible to calculate the pressure requirement by taking into account separately the
difference in elevation, friction and pressure:
The difference in elevation between the pump and the field is as follows:
125 - 94 = 31m
The total head loss due to difference in elevation and friction is as follows:
31 + 5.5 = 36.5 m
The pump pressure requirement is as follows:
P = 36.5 + 40 = 76.5 m 7.6.5 at
19
Example:
The layout of an irrigation system is as follows:
B (Z=196m)
L=200m
L=900 m
A
D=6
C (Z=180m)
D=10
Pump
Q= 300 m3/h
Z = 172 m
The pump delivers 300 m3/h (1322 GPM) at 6-atmosphere pressure. The water flow rate out
of B is 200 m3/h (882 GPM). What are the pressures at points B and C?
Answer:
For A-B section
The head loss due to friction for a 10 pipe (C = 130) and Q = 300 m3/h can be calculated by
a table, a slide ruler or by Hazen-Williams equation, which is J = 11.2 .
The head loss due to friction for a 900 meters long pipe is as follows:
J =
J L 11 .2 900
H
1,000 H =
=
= 10 .1m
L
1,000
1,000
20
H
J L 17.6 200
1,000 H
=
= 3.5m
L
1,000
1,000
PB
Vb2
Pc
Vc2
ZB +
+
= Zc +
+
+ H
0.001 2 g
0.001 0.001
The head loss due to velocity is as follows:
A10" =
0.252
4
= 0.049m2
Q = A10" V V =
300
Q
=
= 17
. m / sec
A 0.049 3,600
. 2
V 2 17
=
= 0147
. m
2g 2g
A6" =
. 2
015
4
= 0.0176m2
Q = A6" V V =
100
Q
=
= 157
. m / sec
A 0.0176 3,600
. 2
V 2 157
=
= 0126
. m
2g
2g
21
The difference head velocity is: 0.147 - 0.126 = 0.021 m 0.0021 atmosphere, which can
be ignored, therefore:
P
PB
= Z c + c + H
0.001
0.001
P
2.6
19,600 +
= 18,000 + c + 350
0.001
0.001
2.6
Pc = (19,600 +
18,000 350) 0.001 = 3.85atmosphere
0.001
ZB +
Example:
A 300 meters (984 ft.) long 10 pipe (C = 130) connects a cistern (A) at an elevation of 30
meters (98 ft.) to a booster (B) at sea level, and from there to another cistern (C) 2200 meters
(7,216 ft.) away at elevation of 180 meters (590 ft.). The booster pump generates 17
atmospheres pressure. What is the water flow rate?
Answer
C
B (booster)
Z=0m
Z A = Z B + H B1 + h AB
30 = 0 + H B1 + h AB
H B1 = 30 h AB
22
H B 2 = 30 hAB + 170
H B 2 = 200 hAB
For B-C section
Z B + H B 2 = Z c + H C + hBC
0 + (200 hAB ) = 180 + 0 + hBC
hBC + hAB = 200 180 = 20
h
20
1,000 =
1,000 = 8
L
2,500
The water flow rate can be calculated by a table, monograph, a slide ruler or by HazenWilliams equation based on J = 8 and D = 10": which is 250 m3/h.
Or
The elevation difference between C and A is as follows:
30 - 180 = -150 meters
The pump pressure is: +170 meters
The head difference (between A to C) is as follows:
170 - 150 = 20 meters
23
h
20
1,000 =
1,000 = 8
L
2,500
The water flow rate can be calculated by a table, a slide ruler or by Hazen-Williams
equation based on J = 8 D = 10" as follows:
Q
J = 1.131 1012 ( )1.852 D 4.87
C
Q 1.852
8 = 1.131 1012 (
)
254 4.87
130
Q 1.852
8
=(
)
4.87
12
1.131 10 254
130
8
130 (
) (1/1.852) = Q
4.87
12
1.131 10 254
Q = 259.43m 3h 1
24
V2
2g
K is a constant and its value depends on the way the equipment is made of (see catalogue).
Example:
A 12" valve (K = 2.5) is installed in 1,250 meters long pipe (12 and C = 130). What is the
total head loss due to the valve and the pipe when the water flow rate is = 100, 200 and 400
m3/h?
Answer:
A12 =
0.32
4
Q (m3/h)
= 0.07m 2
100
200
400
Velocity (m/sec)
0.39
0.78
1.57
V2/2g
0.01
0.03
0.13
0.02
0.08
0.31
J (12" pipe)
0.5
1.9
0.62
2.38
8.75
0.64
2.46
9.06
If an 8" valve is replaced the 12" valve, what will be the new total head loss?
100
200
400
0.1
0.4
1.55
0.62
2.38
8.75
0.72
2.78
10.2
Q (m3/h)
25
Lateral Pipe
Usually a lateral pipe is made of aluminum or plastic, and has multiple outlets with even
sections.
A lateral pipe is characterized by a continuous decline in water discharge along the pipe.
The flow rate starts at Qu (m3/h) at the upstream end and ends up with a q1 (m3/h) downstream
(equal to the discharge of a single sprinkler or emitter). The calculation of the head loss is
done in two steps as follows:
c. The head loss is calculated by assuming the pipe is plain (no outlets).
d. The outcome is multiplied by the coefficient F. The value of coefficient F
depends on the number of outlets, n, along the lateral pipe, and the location of
the first outlet.
A table of F coefficient for plastic and aluminum lateral pipes is as follows:
Plastic lateral
n
2
3
4
5
10
12
15
20
25
30
40
50
100
F1
0.469
0.415
0.406
0.398
0.389
0.384
0.381
0.376
0.374
0.369
F2
0.337
0.35
0.352
0.355
0.357
0.358
0.359
0.36
0.361
0.362
Aluminum lateral
F3
F1
0.41
0.384
0.0.381
0.377
0.373
0.371
0.37
0.368
0.367
0.366
0.64
0.54
0.49
0.457
0.402
0.393
0.385
0.376
0.371
0.368
0.363
0.361
0.356
F2
F3
0.321
0.336
0.338
0.341
0.343
0.345
0.346
0.347
0.348
0.349
0.52
0.44
0.41
0.396
0.371
0.367
0.363
0.36
0.358
0.357
0.355
0.354
0.352
1. F1 to be used when the distance from the lateral inlet to the first outlet is sl meters.
2. F2 to be used when the first outlet is just by the lateral inlet.
3. F3 to be used when the distance from the lateral inlet to the first outlet is Sl/2 meters.
26
The sprinkler pressure along the lateral pipe declines faster along the first 40%
of the length than afterwards, fig 1.
The sprinkler flow rate along the lateral pipe declines faster along the first 40%
of the length than after, fig 2.
The location of the sprinkler (or emitter) with the average pressure and flow rate
is 40% away from the laterals inlet.
Three quarters of the lateral head loss takes place along the first two fifth
sections (40%), fig. 1.
120
120
100
100
80
80
60
60
40
40
20
20
0
pressure (m) 40 38.5 37.2 36.1 35.2 34.4 33.9 33.4 33 32.8 32.6 32.5 32.5 32.5
Pres Red 100 96 93 90 88 86 85 84 83
82 82 81 81 81
% of reduction
0 20 37 52 64 75 81 88 93
96 99 100 100 100
% of length
0
8 15 23 31 38 46 54 62
69 77 85 92 100
Plain line 100 96 92 88 84 80 76 72 68
64 60 56 52 48
pressure (m)
Pres Red
27
% of reduction
Plain line
% of head loss
Sprinkler pressure m
Fig. 1: The pressure reduction along 3" lateral pipe (156 m long) with Naan 233
sprinklers at 12 m apart.
Fig. 2: The flow rate reduction along 3" lateral pipe (156 m long) with Naan 233
sprinklers at 12 m apart.
25
1.9
20
1.8
15
1.7
10
1.6
1.5
12
24
36
48
60
72
84
sprinkler flow
1.9 1.88 1.86 1.84 1.83 1.82 1.81 1.8 1.8 1.8 1.79 1.79 1.79
% reduction
100 98.7 97.6 96.8 96.1 95.6 95.2 94.9 94.6 94.5 94.5 94.5 94.5
line flow 23.75 23.75 21.84 19.96 18.11 16.26 14.43 12.61 10.8 8.99 7.19 5.39 3.59 1.79
sprinkler flow
28
line flow
The lateral diameter (D) should be comply with a maximum of 20% head
loss along the pipe.
The head loss along the lateral (Qu, D and L) is computed by:
assuming the lateral pipe is plain (without sprinklers), and
The outcome is multiplied by F factor.
29
L
).
Sl
Example:
A flat field, 360 x 360 m, is irrigated with a hand moved aluminum lateral pipe (C = 140).
The water source to the lateral pipe is from a submain, which crosses the center of the field.
The selected sprinklers are Naan 233/92 with a nozzle of 4.5 mm, pressure of (hs) and flow
rate (qs ) of 1.44 m3/hr. The space between the sprinklers is 12 meters apart, and the location
of the first sprinkler is 6 meters away from lateral inlet. The riser height is 0.8 meter and the
diameter is 3/4".
Answer
Lateral
360 m
Submain
180
= 15sprinklers
12
30
The maximum allowed head loss (20%) throughout the field is as follows:
h =
20
25 = 5meters
100
For a 2" aluminum pipe - the hydraulic gradient, which can be calculated from either a table
or a slide ruler or the Hazen-Williams equation, is: J = 188.9
The head loss in 2" plain aluminum pipe is as follows:
J=
h
J L 188.9 174
1,000 h =
=
= 32.9m
L
1,000
1,000
F15 = 0.363
J L 26.2 174
=
= 4.6meters
1,000
1,000
F15 = 0.363
31
hu = hs +
3
h f + riser
4
Example:
Following the previous example, what is the inlet pressure?
hf = 1.66 meters
Riser height = 0.8 meters
hs = 25 meters
3
h f + riser
4
3
hu = 25 + 1.66 + 0.8 = 27 m 2.7atmosphere
4
hu = hs
32
hu = hs +
3
z
h f + riser
4
2
Z
- adjustment for upward slope
2
Z
- adjustment for downward slope
2
Example:
Following the previous example, but this time with: a. 2% downward slope, or b. 2%
upward slope.
The difference elevation between the two ends is as follows:
Z = 174
2
= 3.48meters
100
a. 2% downward slope
3
z
hu = hs + h f + riser
4
2
3
3.48
hu = 25 + 1.66 + 0.8
= 25.3m
4
2
33
-1.82 meters is < than 5 meters, and the difference head loss of 5 meters (20%) is kept for
the submain head loss.
All the 20% head loss is taken place along the submain pipe.Therefore, the pressure at the
inlet pipe to the field is 30.3 m.
b. 2% upward slope
3
z
h f + riser
4
2
3
3.48
hu = 25 + 1.66 + 0.8 +
= 28.78m
4
2
hu = hs +
34
or
Q - flow rate
Example:
What is the expected difference discharge between two ends of the lateral sprinkler? When
the hydraulic gradient along a lateral pipe is 20%.
The flow rate of a sprinkler is as follows:
Q = K H 0.5
The relationship between two identical sprinklers which have a same constant K, and 20%
pressure difference is as follows:
Q2 K H 20.5
=
Q1 K H10.5
Q2
=
Q1
H2
=
H1
H2
H1
H 2 = 0.8 H1 (20%difference)
Q2
=
Q1
0.8H1
= 0.8 = 0.89 90%
H1
35
The difference in flow rate between the two ends is 10% (within 20% rule), once the
exponent is equal to 0.5.
n = 10 micro-sprinklers
Length = (9 sprinkler x 10 m) + 5 m = 95 meters
F10 = 0.384
Qu =
10 120
. m3 / h
= 12
1,000
20
20 = 4meters
100
The hydraulic gradient out of a slide ruler, monograph or Darcy-Weisbach equation for a 20
mm polyethylene pipe and Q = 1.2 m3/h is J = 18.5%.
95
= 17.5m
100
h f = h F10
h = 18.5
6.74 meters head loss exceeds the allowable 4 meters (20%), therefore, a larger pipe is
tested.
The hydraulic gradient which can be found out from a slide ruler, monograph or DarcyWeisbach equation for 25 mm P.E. pipe and Q = 1.2 m3/h is J = 5.8%.
95
= 5 .5m
100
h f = 5.5 0.384 = 2.1m
h = 5.8
The head loss of 2.1 meters is less than the allowable 4 m (20%). The pressure difference
between the maximum allowed head loss and the actual head loss along the lateral (4 m - 2.1
m = 1.9 m) is the maximum head loss along the manifold (if pressure regulators are not in
used).
36
hu = 20 +
3
2.1 = 21.5meters
4
37
Option 1 - The rule of 20% is applied to all the sprinklers on the same subplot.
Any excess pressure over 20% between the subplots is controlled by flow or
pressure regulators.
Option 2 - The rule of 20% is applied to a single lateral pipe, and pressure
regulators control the pressure difference between the laterals. (It is common
in drip systems.)
Option 3 - The difference pressure along a lateral pipe exceeds the 20% head
loss by any desired amount (up to the value that the pipes and connectors can
stand). Therefore, flow or pressure regulators are used in each emitter or
sprinkler to control the excess pressure or flow. (It enables the use of longer
laterals or smaller diameter pipes than permitted by Option 1 or 2.)
38
Example:
Ten micro-sprinklers are installed along a plastic lateral pipe (grade 4) at 10 meters (32.8 ft.)
apart. (The first sprinkler is stand at 5 meters away from the inlet). The flow rate of the
selected sprinkler is qs = 120 l/h (0.5 GPM) at pressure of hs = 20 meters. The riser height is
0.15 meter (which can be ignored). What is the appropriate lateral pipe diameter and length, if
the field is designed and abided by options 1, 2 and 3?
n = 10,
L = (9 10 + 5) = 95 m
F10 = 0.384
Q=
10 120
= 1..2m3 / hr
1,000
Option 1:
For a 20 mm polyethylene pipe - the hydraulic gradient which can be found out of a slide
ruler, monograph or Darcy-Weisbach equation for flow rate of Q = 1.2 m3/h and 20 mm P.E.
pipe is J = 18.5%.
95
= 17.5m
100
h = h F10 = 17.5 0.384 = 6.72m
h = 18.5
Head loss of 6.72 meters exceeds the allowable 4 meters (20%). Therefore, a larger pipe is
tested.
For a 25 mm pipe - the hydraulic gradient taken out of a slide ruler, monograph or DarcyWeisbach equation for flow rate of Q = 1.2 m3/h and 25 mm P.E. pipe is J = 5.8%.
95
= 5.5m
100
h = h F10 = 5.5 0.384 = 2.11m
h = 5.8
The head loss difference 4 m - 2.11 m = 1.89 meters is available for the manifold head
loss.
The inlet lateral pressure is as follows:
3
hu = 20 + 2.11 = 21.58meters 2.15atmosphere
4
39
Option 2:
If the allowable pressure variation along the lateral pipe is 4 meters, then 25 mm P.E. pipe is
too much and 20 mm too small. Therefore, to overcome a head loss greater than 20% either a
combination of two diameter pips can be used, or pressure regulators can install in every
lateral inlet.
The design procedure for the combined lateral (two different diameters) pipes is as follows:
Q=
6 120
= 0.72m3 / hr
1,000
60
= 1.4m
100
h f = h F6 = 1.4 0.458 = 0.64
h = 2.4
The head loss for 25 mm diameter pipe along 35 meters with four sprinklers is as follows:
2.11 m - 0.64 = 1.47 meters
40
The head loss for 20 mm diameter pipe along 60 meters with n = 6 and F6 =
0.458 is calculated as follows:
Q=
6 120
= 0.72m3 / hr
1,000
60
= 4.5m
100
h f = h F6 = 4.5 0.458 = 2.06m
h = 7.6
The total head loss along the combined lateral pipe with 25 and 20 mm diameter is as
follows:
Since the total h f (3.5 m) is less than 4.0 meters. Therefore, it is possible to
retry a shorter 25 mm pipe with a length of 25 meters and n = 3 and a longer
20 mm diameter pipe along 70 meters and n = 7. The previous ways of
calculation should be repeated over. The new head loss h f is 4.5 meters,
which exceeds the limit of 4 meters - (20% rule). Therefore, the first choice is
taken.
3
35
. = 22.7 m 23m 2.3atmosphere
4
41
Option 3:
The lateral pipe is designed either with flow or pressure regulators in every micro-sprinkler.
The lateral diameter can be reduced to 20 mm or even further to 16 mm, unless the inlet
pressure is less than the pipe and connectors can stand. (The reduced cost for the pipe must be
less than the additional cost for the energy due to a higher pressure and for regulators).
In case of 20 mm diameter, the head loss ( h f ) is 6.72 meters (see Option 1). Therefore, the
pressure requirement at the inlet of the last lateral pipe is:
hu = 20 + 6.72 = 26.72m 27 m 2.7at.
In case of option 3, the entire head loss along a lateral pipe is added to the lateral inlet
pressure. The maximum inlet pressure should be complied with the pipe grade.
42
Answer
The laterals head loss along the two sides of the manifold should be close enough (in a way
that the total head loss due to the difference in elevation and friction head loss on both sides
of the manifold should be almost the same).
The maximum head loss between the sprinklers throughout the field (first and last) is
20
25 = 5meters (20% rule).
100
Let try a 20 mm lateral pipe on the two sides:
n=8
F8 = 0.394
Q= 8
L = (7 sprinklers x 6 m) + 3 m = 45 m
120
= 0.96m 3 / hr
1,000
hd = hu h8 = 25 .6 25 .4 = 0.2 m 0.02 at .
The laterals head loss on the upward slope side is as follows:
Downward laterals:
The head loss for:
D = 20 mm
n = 10
L = (9 sprinkler x 6 m) + 3 m = 57 m
Q = 1.2 m3/hr F10 = 0.384 from monograph is J = 18.5%, therefore for the lateral the head
loss is as follows:
44
57
= 10.53m
100
h f = h F10 = 10.53 0.384 = 4.15m 4.2m
h = 18.5
The slope is
2
57
= 4.44% 4.44
= 2.28m
45
100
2.28
3
4.2
= 27.1m
2
4
Upward laterals:
The head loss from a slide ruler for n = 6
= 7.2 m3/hr is J = 7.6%
F6 = 0.405 L = (5 sprinklers x 6) + 3 = 33 m Q
33
= 2.5m
100
h f = h F6 = 2.5 0.405 = 1.01m 1m
h = 7.6
33
= 1.32m for a slope of 4%.
100
Z
1.32
3
3
hf +
= 25 + 1.0 +
= 26.51m
2
4
4
2
45
The values of hu for both sides 27.1 m and 26.51 m are practically the same. The maximum
tolal head loss h along the laterl pipe is is 2.3 m, therefore, 2.7 meters are available as a head
loss for the manifold.
46
Design of a Manifold
The manifold is a pipe with multiple outlets (similar to lateral pipe); therefore, the manifold
designed procedure is the same way as it is done for a lateral. The size of a plot and the
number of subplots in each field depends on (the way the field is divided), irrigation rate, crop
water requirement, and the number of shifts and etc.
Example:
A fruit tree plot is designed for irrigation with a solid set system. A manifold is laid
throughout the center of the field. The whole plot is irrigated simultaneously (one shift). The
flow rate of the selected micro-sprinkler is qs = 0.11 m3/hr at a pressure (hs) of 2.0
atmospheres. The space between the micro-sprinklers along the lateral is 8 meters (20 ft.) and
6 meters (19.7 ft.) between the laterals. What is the required diameter of the pipes? (The local
head loss is 10% of the total head loss and is taken in account.)
Answer
8x6m
96 m
lateral
manifold
20
= 4meters.
100
48
=6
8
L = (5 sprinklers x 8 m) + 4 m = 44 m
h = 22 . 3
44
= 9 .8 m
100
The head loss in 16-mm lateral pipe (including 10% local head loss) is as follows:
hf = (10% local head loss) x h x F6 = 1.1 x 9.8 x 0.405 = 4.36 m
4.36 m head loss exceeds the allowable 4-meter (20%). So we have to try the head loss for
20-mm P.E. lateral pipe.
The hydraulic gradient for 20 mm P.E. pipe and Q = 0.66 m3/hr is J = 6.5%.
h = 6.5
44
= 2.86m
100
The head loss in 20-mm lateral pipe (including 10 local head loss) is as follows:
. 2.8 0.405 = 1.3m
h f = 11
1.3 m head loss is less than 4 m (20%). Therefore this pipe can be selected as a lateral.
The lateral inlet pressure is as follows:
hu = hs +
3
3
h f = 20 + 1.3 = 21m
4
4
Manifold Design:
The number of lateral pipes is ( N ) =
96
2 ( two sides) = 32
6
48
The hydraulic gradient for 63 mm P.E. pipe with 32 outlets (F32 = 0.376) and Q = 21.1 m3/hr
is J = 7.2%.
The head loss along the manifold pipe is as follows:
h = 7.2
93
= 6.69m
100
The manifold's pressure head loss (63-mm P.E. pipe, including 10% due to local head loss)
is as follows:
h f = (10% local head loss ) h F32 = 1.1 6.69 0.376 = 2.76m
hum = hul +
Z
3
3
h f
= 21 + 2.76 = 23.07m
4
4
2
49
50
1 inch
2.54 cm
1 ft.
30.5 cm
1m
100 cm
1m
3.281 ft.
1m
39.37 inches
1 cm
10 mm
1 km
1,000 m
Area:
1 sq.m
10.76 sq ft.
1 acre
4048 sq m
1 ha
10,000 sq. m
1 ha
2.47 acre
Weight:
1 lb
0.454 kg
1 kg
2.205 lb
1 kg
1,000 gr
1 oz
29 gr
Volume:
1 gal (USA)
3.78 li
1 Imperial gal
4.55 li
1 m3
1,000 li
1 m3
Pressure
1 atmosphere (at)
1 kg/cm2
1 psi
1 lb/inch2
1 at
14.22 psi
10 m
1 at
51
Class 6
Class 8
Class 10
Class 16
63
1.8
2.4
3.0
4.7
75
1.8
2.3
2.9
3.6
5.5
90
1.8
2.8
3.5
4.3
6.6
110
2.2
3.4
4.2
5.3
8.1
140
2.8
4.3
5.4
6.7
10.3
160
3.2
4.9
6.2
7.7
11.8
225
4.4
6.9
8.6
10.8
16.6
280
5.5
8.6
10.7
13.4
20.6
315
6.2
9.7
12.1
15.0
23.2
12/4
16/4
20/4
25/4
32/4
40/4
50/4
63/4
75/4
Internal
diameter (mm)
9.4
12.8
16.6
20.8
28.8
36.6
45.6
57.6
68.6
Pipe
(mm/grade)
32/6
40/6
50/6
63/6
75/6
90/6
Internal
diameter (mm)
27.9
34.8
43.6
55.0
65.4
79.8
52
53