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Cargo Oil Heating Requirements For An FSO Vessel Conversion
Cargo Oil Heating Requirements For An FSO Vessel Conversion
58-68
Highly viscous crude oil stored in a floating-storage-and-offloading (FSO) vessel can provoke
cargo pumping and remain-on-board (ROB) problems. Cargo oil heating in the vessel to reduce the
viscosity and minimize the problems is studied in this paper as well as heating requirements. An
operating scenario is introduced for a vessel of 300 kdwt with assumed data. Heat dissipation from
warm cargo to ambient, heat addition to incoming cold cargo, and heat depletion during cargo
offloading are analyzed for the vessel. A simplified but robust heat loss analysis for the vessel is
presented. Using the readily available product crude as the boiler fuel to heat cargo is a logical
decision. Fuel consumption is estimated for the vessel. Boiler loads for heating steam generation
and heating devices are discussed. The cargo offloading configurations between the vessel and
shuttle tanker are investigated for heated and unheated cargo to determine its deliverability. The
configuration dictates the length of offloading hoses from the vessel to the tanker. High pressure
losses within long hoses may prevent unheated cargo from being delivered at the design rate to the
tanker. Alternatives to cargo heating are postulated. Addition of heating coils to an ultra-large crude
carrier (ULCC) built in the 1970's or 1980's is considered during the vessel conversion. The cost
estimates of addition and conversion for cargo heating are assessed. The transportational considerations are discussed. Conclusions and recommendations are presented.
Introduction
BOSCAN crude from Venezuela and Duria crude from Indonesia are typified by high viscosity and high specific gravity
[1]. 2 Adverse problems such as cargo pumping and remainon-board (ROB) can occur during exporting crude oil from a
floating-storage-and-offioading (FSO) vessel. A trading oil
tanker shuttling from the vessel to m a r k e t can encounter the
same problems during transportation of viscous crude. Heating cargo oil stored on a vessel to reduce its viscosity and to
minimize these problems is examined in this study.
The cargo pumping problem relating to unheated viscous
crude is caused by the high rate of shear due to the rotating
speed of the impeller within a centrifugal pump. The high
shear rate results in the high pressure (or friction) loss and in
the lower pump discharge pressure, discharge rate, and efficiency. Premature pitting and wear of the impeller ring and
pump casing can also be caused by pumping viscous crude oil
with centrifugal pumps.
The ROB problem stems from viscous crude with a high
pour point and is aggravated by the wax content. The problem with wax is its buildup in cargo tanks or in offioading
hoses as the crude oil temperature drops below its pour point
and cloud point. Unheated viscous crude and accumulated
wax can choke off pump suctions or block off crude flow within
hoses. For an FSO vessel moored in warm water, such as at
Venezuela or the Indonesian coast, the ROB problem may be
not an issue. The problem may be a serious issue for the
shuttle t a n k e r when it reaches Northern Europe or J a p a n
where the ambient ocean temperatures may drop below the
crude's pour point especially during winter.
Crude oil is readily available on board the vessel; therefore, it is the logical choice to replace the regular boiler fuel
for the vessel's steam power plant and for heating its cargo.
JANUARY 1996
Boiler conversion for burning product crude is the prerequisite for this replacement.
The history and applications of FSO vessels are detailed in
various papers [2]. In the present study, the FSO vessel is a
converted ultra-large crude carrier (ULCC). The planned
ULCC is 300-plus thousand deadweight tons (kdwtl, built in
the 1970's or 1980's. During this era, ULCCs were usually
steamships [3]. ULCCs of t h a t size typically do not have any
cargo oil heating facility on board. Therefore, addition of
heating coils in the vessel is required if cargo heating is
deemed necessary. Smaller very-large crude carriers
(VLCCs) may have heating coils installed on board.
Crude oil is produced and processed from inland or subsea
wellheads. The product crude oil is loaded onto the FSO vessel via a subsea pipeline, pipeline-end-manifold (PLEM) assembly, and hose-string. Cargo from the vessel is pumped
through an oifioading hose-string to a shuttle t a n k e r berthed
alongside, in tandem, or at a remote buoy.
The hose length, which is dictated by the finalized offloading configuration, can also affect the cargo pumping problem
due to high pressure loss of viscous crude flowing through
hoses. The offioading configuration considered for the FSO
vessel in this study is one of the following:
Alongside offioading, Fig. 1: The shuttle t a n k e r is
berthed side-by-side to the FSO vessel. Cargo oil is offioaded to the tanker through a short hose string connected between the midship-to-midship manifolds. The
vessel can be moored to a buoy by a single-point-mooring
(SPM) system. The buoy is connected to the vessel's bow
(or stern) through an articulated yoke which provides
multi-degrees of freedom. The buoy is moored by chains
in a catenary-anchor-leg mooring (CALM) arrangement.
Tandem offloading, Fig. 2: The shuttle t a n k e r is berthed
in-tandem to the FSO vessel. Cargo oil is oifioaded to the
tanker through a long hose string connected between the
aft, port manifold to midship manifold. The vessel can be
moored by the chains of an SPM system. The vessel's
bow- (or stern-) turret, which is a structural extension of
the vessel, is moored in a CALM arrangement.
Remote-offtake buoy off[oading, Fig. 3: The shuttle
0025-3316/96/3301-0058500.47/0
MARINE TECHNOLOGY
FSOVESSEL ~ ~
MOORING-~_
YOKE ~ / ~
/;Y
"~'~:~
~~~...-~-~
--
~;y'~-s~-~--T"-~
PLEM
~..--:'>........
"~
,,'""
,-"'"
.,":-ff
SPM
/MOORING
CHAIN (TYP.)
~ "~.S
"~-"",,
"~ . . . . . . . .
- ~ ~--'=--
..~_
SHU'I-I'LE
/ ~
HAWSERS\
l~ ---~ ~
.-.-~-~
TURRET~
~_................
~-~
/'""
-"'"
,/'-
-=S~
- ~
-J
::
~
"',~-
~
~
OFFLOADING
HOSES
....
:~?
""-,
""-..
SPM
~MOORING
CHAIN (TYP,)
tanker is berthed at a buoy distanced from the FSO vessel. Cargo oil is offioaded to the tanker through a subsea
pipeline and hose strings. The offloading hose string is
connected between the buoy and the midship manifold.
This configuration is affiliated with the vessel anchored
by a spread mooring system. The buoy is secured by a
CALM system.
This study defines the initial planning philosophy and cost
basis, and supports the later engineering or operational efforts. It is not the intention of this study to work out detailed
design and engineering, to define detailed procedures for operation and maintenance, or to determine the specific equipment needed. The objectives of this study are to:
JANUARY 1996
59
~WSERS
c ~
.osEs-~!.)
~' ~
OFFLOADING
FSO VESSEL
.//~
,:'
~~~-":=:::::
/~JJ:-~
:'-~',~""::::: -""'d.......
CHAIN
~ -- FLHE_X!IBEEL
(TYP.)
/
Fig. 3
JANUARY 1996
~J3
~3
C)
V)
z
_J
O
uJ
0c
o
kQ,
NOTE
DAYS
OPERATION EQUATION
q~(n + r~2)- q2r~ = 0 2- Q~
LEGEND
n~
Q2
Fig. 4
q~)
Typical
Qair
+ Qwater +
Qin - Qoe
where
Qair = heat loss to air through vessel's main deck and
fore-and-aft bulkheads
Q w a t e r = heat loss to seawater through vessel's
sideshells and bottom plate
Qin = heat transfer to incoming oil
Qo~ = heat depletion to offioaded oil
Heat required for the FSO vessel in the oifloading mode
does not provide the near-peak heat loss since the vessel is
partially empty while oil is oifioaded. Therefore, the heat loss
calculation during this operating mode will not be performed.
The final crude oil consumption based on 95% full at all times
will be adjusted to represent the vessel under all operating
periods. The heat loss calculations for the vessel of 300 kdwt
is detailed in Appendix 1. Basic heat transfer techniques are
applied to the calculations.
for the actual nonsteady operating conditions. The fuel consumption for cargo oil heating is detailed in Appendix 1. The
conclusions are summarized as follows:
The average crude oil consumption for cargo heating
is estimated to be 51.3 short tons/day or 114 920 bbl/
year. This estimate is based on the FSO vessel being
partially full on average and heating steam being
turned on about half of all operation periods. The
average heating cost of burning crude for cargo
heating is estimated to be 2.30 million $U.S. per
year at an assumed crude price of $20/bbl. This cost
excludes any other operational expenses such needs
as cargo offioading, electricity generation, hotel
equipment, or accommodations.
In order to arrive at the above fuel consumption rate for
cargo heating, the cargo tanks in the FSO vessel are simplified into a single large tank as shown by the dotted lines in
Fig. 5 (which is shown with another SPM system). The simplified tank floats on seawater and is subjected to a set of
prescribed environmental conditions. The desirable cargo
heating temperature is assumed to be 120F. In this study,
the bulk of cargo in the tank is maintained at this temperature, which implies that heating coils are installed in all
tank bottoms evenly. Other coil installations, such as installing in selected large tanks or at sides or both, are not believed applicable to this methodology. Other assumptions for
crude oil consumption calculations are included in Appendix 1.
Steam heating requirements
Fuel c o n s u m p t i o n
The fuel consumption of crude oil burning in the vessel
boilers for cargo heating is proportional to the heat required
to maintain cargo at a constant temperature. The heat loss
and fuel rate from the steady-state assumption are averaged
JANUARY 1996
61
FSO VESSEL
ARTICULATED
'
RISER~
"
"~"~MpO.R.ING
JACKET
JANUARY 1996
needed to determine heat dissipation from floating hoses. Another consideration is the consequence of the crude oil remaining in hoses between offioading modes, which can range
from about 3 to 8 days. Crude may deposit wax, making it
necessary to flush hoses or circulate cargo.
Cost estimates
Addition of heating coils to the FSO vessel is estimated to
cost about 2.0 million $U.S., of which installation and material cost is $1.0 million. The total cost includes engineering,
materials, installation and general shipyard service. The
coils are installed near tank bottoms of all cargo holds. Other
alternatives such as coil installation in selected large tanks
will cost less and change the analysis scenario of cargo heating of this study.
The boiler conversion for the crude oil burning is estimated
to cost about $2.5 million. The cost excludes the boiler overhaul for repair and life extension which are performed during
the vessel conversion. About half of the total cost is for engineering and procuring boiler equipment and the other half
for the installation in a shipyard. The boiler equipment includes new burners, valves, instrumentation, extraction and
ventilation fans, burner management and control system,
and gas detection system.
Transportational considerations
From the transportation viewpoint of a shuttle tanker, viscous cargo is required to be heated during the tanker voyage
whether or not it is heated in the FSO vessel [1]. From a
preliminary analysis, heated cargo will lose all its thermal
energy to the environment from an noninsulated shuttle
tanker during the first few days of the voyage. Cargo heating
during the voyage will put an extra burden on the shuttle
tankers during transportation.
The shuttle tankers in the class of ULCC or large VLCC
typically do not have any heating facility, whereas smaller
tankers may be fitted with heating coils. Thus, the average
offioading parcel size from the vessel will probably be reduced. Under this condition, the vessel's offloading mode (n2)
will decrease.
63
References
1 Price, R.I. in Ship Design and Construction, Chapter II, Second
Printing, SNAME, 1986.
2 "FPSO Technology," SNAME, Texas Section, Feb., 1993.
3 The Tanker Register, Clarkson Research Studies, Ltd., 1992.
4 Marton, G. S., Tanker Operations, Cornell Maritime Press, Inc.
5 Chen, B. C. M., "Heat Balance Design and System Modifications for
an FSO Vessel Conversion," u n d e r consideration for publication.
6 Petroleum Tankship Operations, Tanker Advisory Center, Inc., Feb.
1992.
7 Soete, G. W. in Marine Engineering, Chapter 12, Third Printing,
SNAME, 1980.
8 Gooding, R. M., Standard Handbook for Mechanical Engineers, Section 7, 7th ed., McGraw-Hill, New York, pp. 7-23.
9 Chapman, A. J., Heat Transfer, 2nd ed.
10 Bridgestone, Marine Hose, H4338E-7, p. 137.
Metric Conversion Factors
1 ft
1 Btu
1 knot
1 Btu/bbl
1 Btu/hr-ft-F
1 Btu/lb-F
1 ft2/sec
-=
=
=
=
=
=
1 lb
1 psi
F
I dwt
=
=
=
=
0.3048 m
1055 J o u l e s
0.447 m/sec
6627 J / m 3, h e a t i n g v a l u e
17.3 W / m - K , t h e r m a l c o n d u c t i v i t y
4184 J / k g - K , specific h e a t
929 c e n t i s t o k e s (cSt) (cm2/sec), k i n e m a t i c
viscosity
0.454 k g
0.07 k g / c m 2
C x 1.8 + 32
1.016 t o n n e s
Appendix 1
Calculations of crude oil consumption for cargo
oil heating
Summary
Maximum crude oil consumption for cargo heating--The v a l u e s
cited are t h e m a x i m u m possible crude oil c o n s u m p t i o n , w h i c h is
obviously o v e r e s t i m a t e d d u e to a s s u m p t i o n s m a d e for t h i s study.
These values can be viewed as t h e u p p e r b o u n d of t h e possible cons u m p t i o n . T h e a v e r a g e c o n s u m p t i o n clearly will be less t h a n t h e
m a x i m u m . A m u l t i p l i e r c a n be applied to t h e m a x i m u m r a t e to det e r m i n e t h e a v e r a g e rate.
F S O VESSEL HEAT LOAD OF:
Qwaterl = 26.944 X 106 B t u / h r loss t h r o u g h v e s s e l ' s 2 s i d e s h e l l s
to seawater
64
JANUARY 1996
[5]
C r u d e oil c o n s u m p t i o n - 26.24 bbl/hr or 629.77 bbl/day
(102.6 s h o r t tons/day)
Cost of b u r n i n g crude oil = $12 594/day (a $20/bbl
(assumed)
ANNUAL CRUDE OIL CONSUMPTION:
T h e m a x i m u m c r u d e oil c o n s u m p t i o n for t h e cargo oil h e a t i n g
is e s t i m a t e d to be 229 840 bbl/year. T h i s e s t i m a t e is b a s e d on
t h e a s s u m p t i o n t h a t t h e FSO vessel is 95% full at all t i m e s in
all o p e r a t i n g periods. T h e cargo is m a i n t a i n e d at a c o n s t a n t
t e m p e r a t u r e of 120F. T h e m a x i m u m h e a t i n g cost of b u r n i n g
crude oil is e s t i m a t e d to be 4.60 m i l l i o n $U.S. per y e a r at t h e
a s s u m e d crude price of $20/bbl.
Analysis data
FSO vessel's particulars--The v e s s e l is conceived to be a conv e r t e d U L C C of 300 k d w t w h i c h h a s a capacity of 2.3 x 106 bbls [3].
Typical d i m e n s i o n s of t h e U L C C a r e a p p r o x i m a t e l y 1066 ft in l e n g t h
b e t w e e n p e r p e n d i c u l a r s (LBPI, 184 ft in b r e a d t h , a n d 94.5 ft in
depth. For t h e simplicity of t h i s s t u d y , t h e cargo h o l d s are c o n s e r v a tively a n d globally a s s u m e d to be a big t a n k of 760 x 180 x 94.5 ft
or 2.30 x 106 bbl, Fig. 5. A f u r t h e r a s s u m p t i o n is m a d e t h a t t h e cargo
t a n k is 95c full at all t i m e s a n d t h e final idealized cargo t a n k in t h e
vessel is 760 x 180 90 ft or 2.19 x 10 ~ bbl, T h e vessel d r a f t is
a s s u m e d to be 90 ft for s i m p l i f y i n g h e a t t r a n s f e r r~lculations.
Assumed environmental conditions-S e a w a t e r t e m p e r a t u r e - 78F
A i r t e m p e r a t u r e - 78F
Current = 2 knots
W i n d = 10 m p h
Assumed crude oil (API 20 degJ rates and properttes [8]-H e a t e d crude oil t e m p e r a t u r e
Production rate
SG, specific g r a v i t y
%, specific h e a t
K, t h e r m a l c o n d u c t i v i t y
~, t h e r m a l e x p a n s i o n coefficient
~, absolute viscosity
v, k i n e m a t i c viscosity
~, absolute viscosity
=
=
=
=
=
=
=
=
120F
250 000 bbl/day (~t 80F
0.93, or 58.032 lb/ft a
0.45 Btu/lb-F
0.08 Btu/hr-ft-F
0.000 343/F
178 centipoise (cP) (u 120F
~/SG - 191.4 cSt
191.4 x 1.076 x 10 s x
58.032 x 3600 - 430.25
lbm/ft-hr
MARINE TECHNOLOGY
lft 3
lgal
1 metric ton
1 centistoke
=
=
=
=
7.48052gal
7.7581b
6.766 bbl
1.076 10 5 ft2/sec
lbbl =
lbbl =
1 short ton =
42gal
325.831b
6.138 bbl
thermal conductivity
v, k i n e m a t i c viscosity
ix, a b s o l u t e viscosity
p, d e n s i t y
=
=
=
=
0.355 B t u / h r - f t F
0.0334 ft2/hr
2.08 lbm/ft-hr
64 lbm/ft 3
K = 20 Btu/hr-ft-F, or
hstee1 = 240 Btu/hr-ft2-F ( a s s u m e 1 in. wall t h i c k n e s s ) , steel
plate h e a t t r a n s f e r coefficient
3.3 FT/SEC
Npr = 5.85
NR~ = vl/v, R e y n o l d s n u m b e r
= 3.3 760 3600/0.0334 = 270.323 10 ~,
t u r b u l e n t flow
NNu = 0.036 (NRe) 's (NRr) lj3 from e q u a t i o n (8.6) =
361017.06
h . . . . . t~ = 168.6 Btu/hr-ft2-F, s e a w a t e r h e a t t r a n s f e r
coefficient
TOTAL
HEAT
LOSS:
Qw,~rl =
=
=
=
=
6.378 1011
1.543 1015
0.14 (NprNGr)1/3 f r o m e q u a t i o n (9.6) = 16160.9
7.183 Btu/hr-ft2-F, c r u d e oil h e a t t r a n s f e r coefficient
NG~
Np~Nc~
NNu
hoi1
T h e t h e r m a l r e s i s t a n c e of steel or s e a w a t e r is negligible c o m p a r e d
w i t h t h a t of c r u d e oil. A d d 10% to t h e final h e a t loss d u e to t h e
cooling fins effect of stiffeners, girders, braces, a n d f r a m e s w i t h i n t h e
cargo t a n k s : Qwaterl = 26.944 106 B t u / h r .
Q w a t e r 2 = Heat loss to seawater through horizontal bottomplate of
F S O vessel--All f o r m u l a s a n d e q u a t i o n s s h a l l be referred to C h a p t e r s 8 a n d 9 of r e f e r e n c e [9].
Qa,rl
JANUARY 1996
TOTAL
HEAT
LOSS:
MARINE TECHNOLOGY
65
- 824 ft including t a n k e r
. O f f l o a d i n g hose l e n g t h - -
freeboard only
= 840 ft
Add 10% to the final h e a t loss due to cooling fins effect of stiffeners,
girders, braces, and f r a m e s on bulkheads. Qa,r2 - 1595 106
Btu/hr.
Q i , = H e a t t r a n s f e r to i n c o m i n g c r u d e oil onto F S O
vessel--
Appendix 2
Calculations of ofltoading hose length
Vessel and tanker particulars
The FSO vessel is a s s u m e d to be a converted ULCC of 300 kdwt.
Typical d i m e n s i o n s of the ULCC are a p p r o x i m a t e l y 1115 ft in length
overall ( L O A ) , 184 ft in b r e a d t h , and 94.5 ft in depth [3]. The design
draft is 74 ft. The largest s h u t t l e t a n k e r is a s s u m e d to be a 250 kdwt.
The typical d i m e n s i o n s of the t a n k e r are a p p r o x i m a t e l y 1141 ft in
L.O.A., 170 ft in b r e a d t h , and 84 ft in depth. The design draft is 66
ft and the light ship draft is a s s u m e d to be 20 ft.
Appendix 3
Calculations of pressure losses in hose strings
Part I. Assumed crude oil properties and transfer
pump characteristics
Absolute viscosity of crude, ~ = 178 cP (a'120F [heated), or
848 cP (~ 80 F (unheated)
Kinematic viscosity of crude, v = W/P, 191.4 cSt or 191.4
10 Gm 2 sec for h e a t e d
crude cargo t 120F, or
912 or 912 x 10 6 m 2 s e c
for u n h e a t e d crude cargo
(~i 80F
Specific g r a v i t y of crude, p = 0.93
Specific w e i g h t of crude, ~
929.73 kg m 3 at all t e m p e r a t u r e
(assumed)
Cargo t r a n s f e r p u m p s discharge r a t e and p r e s s u r e at the vessel's
offioading manifold:
Case 1. m a x i m u m rate and h e a t e d cargo (a 120F =
60 000 bbl h r (a 120 psig
Case 2. a v e r a g e r a t e and heated cargo (6 120F =
45 000 bbl h r (a 150 psig
Case 3. average rate and u n h e a t e d crude cargo (w80F 30 000 bbl h r (a 75 psig
66
JANUARY 1996
One hose size is a s s u m e d for the whole hose string. P r e s s u r e required to overcome the elevation difference of crude oil b e t w e e n the
FSO vessel and s h u t t l e t a n k e r is included. All f o r m u l a s shall be
referred to reference [10].
Conditions--
C a l c u l a t i o n s for a v e r a g e o f f l o a d i n g r a t e - - C a s e 3:
Offloading r a t e for u n h e a t e d cargo (a 80F, Q = 30 000 0.15899
= 4769.7 m3/hr
Flow velocity in each of 2-hose string: V - 4 (Q/2)/[3600 ~ (h) 2]
IV16 in. = 4 (4769.7/2)/[3600 ~ I0.380) 2] = 5.84 m/sec
Reynolds n u m b e r , NRe -- D V / v , N R d 6 ,n. = 0.380 5.84/(912
10 6) = 2434
Friction factor, h - 0.0096 + 5.7 (K/D) 1'2 + 1.7 (1/NRe) ~/2
h~G in. = 0.0096 + 5.7 (0.3 10 ~/0.380W '~ + 1.7 (1/2434) 1/2
= 0.049122
P r e s s u r e loss, A p = ~ L V 2 "y 10 4/(2gD)
Adding 10c~ to original hose l e n g t h to account for i r r e g u l a r s of
elbows, fittings etc.:
Part III.
The h e a t loss along hoses is neglected in the study. One hose size
is a s s u m e d for a whole hose string. P r e s s u r e r e q u i r e d to overcome
the elevation difference of crude oil b e t w e e n the FSO vessel and
s h u t t l e t a n k e r is included. All f o r m u l a s shall be referred to reference
[10].
MARINE TECHNOLOGY
Conditions--
o f ] l o a d i n g r a t e - - C a s e 1:
Offloading r a t e for heated cargo O 120F, Q = 60 000 x 0.15899
= 9539.4 mS/hr
Flow velocity in each of 2-hose string: V2o in. = 4 x (9539.4/2)/
[3600 ~ (0.486) 2]
= 7.14 m/sec
Reynolds n u m b e r , NR~20,n = 0.486 X 7.14/(191.4 X 10 6) =
18 130
Friction factor, ~2o m. = 0.0096 + 5.7 x (0.3 x 10 a/0.486) ~/2 +
1.7 x (1/18 130) 1~2
= 0.026704
P r e s s u r e loss
Adding 10% to the original hose l e n g t h to account for i r r e g u l a r s
of elbows, fittings etc.:
hp2o in. = 0.026704 335.5 17.14) 2 x 929.73 x 1 0 - 4 /
(2 x 9.81 x 0.486)
= 4.45 kg/cm 2 = 63.33 psi
APh = 44 ft, elevation difference of manifolds from
Appendix 2 = 17.73 psi
Total 5p2 o i~. = hP2o ,n + h P h = 81.1 psi < 120 psig for heated
cargo (a 120F
C a l c u l a t i o n s f o r a v e r a g e o f f l o a d i n g r a t e - - C a s e 2:
Conditions
r a t e - - C a s e 1:
Oittoading rate for h e a t e d cargo @ 120F, Q = 60 000 x 0.15899
= 9539.4 m3/hr
Flow velocity
Reynolds n u m b e r NR~36 ~n =
=
NRe2O in. =
=
0.9144 X 4.04/(191.4 X 10 G)
19 301 for 36-in. ~ steel pipeline
0.486 X 7.14/(191.4 X 10 ~)
18 130 for each 20-in. hose
Friction factor
)t361n. = 0.0096 + 5.7 x (0.5 x 10 6/0.9144)1:2 + 1.7 x
(1/19 301) 1~2
= 0.026052 for 36-in. ~ steel s u b s e a pipeline
k2oin. = 0.0096 + 5.7 x (0.3 x 10 6/0.486) 1/2 + 1.7 x
(1/18 130) 1/2
= 0.026704 for each 20-in. ~ hose
P r e s s u r e loss
Adding 10% to the original hose l e n g t h to account for i r r e g u l a r s
of elbows, valves etc:
Apae in. = 0.026052 x 1650 x (4.04) 2 x 929.73 x 10-4/(2 x
9.81 0.9144)
= 3.64 kg/cm 2 = 51.70 psi for 36-in. steel s u b s e a
pipeline
Ap2o in = 0.026704 X 281.6 X (7.14) 2 X 929.73 X 10 4/(2 X
9.81 X 0.486)
3.74 kg/cm 2 = 53.15 psi for each 20-in. ~ hose
h p h = 44 ft, elevation difference of manifolds from
Appendix 2 = 17.73 psi
Total Ap = AP36 in. + Apeo in. + Aph + APswivel X 2
51.70 + 53.15 + 17.73 + 10 X 2
142.58 psi > 120 psig for h e a t e d cargo @ 120F
C a l c u l a t i o n s f o r a v e r a g e r a t e - - C a s e 2:
buoy configuration
H e a t losses along the s u b s e a pipline of 2.4 miles long and hoses are
ignored in this study. One hose size is a s s u m e d for the whole hose
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MARINE TECHNOLOGY
67
P r e s s u r e loss
Adding 10% to the original hose l e n g t h to account for i r r e g u l a r s
of elbows, valves etc:
AP36 in = 2.19 kg/cm 2 = 31.19 psi for 36-in. ~ steel s u b s e a
pipeline
Ap2o ~. = 2.26 kg/cm 2 = 32.14 psi for each 20-in.* hose
hph = 44 ft, elevation difference of manifolds from
Appendix 2 = 17.73 psi
Total Ap = Ap36 i~. + Ap2o m. + hph + Ap . . . . . 1 + 2
= 101.07 psi < 150 psig for h e a t e d cargo (a 120F
P r e s s u r e loss
Adding 10% to the original hose length to account for i r r e g u l a r s
of elbows, valves etc:
P36m .
AP2o in
Aph-
Total Ap -
Conclusions: Case 1.
Case 2.
68
JANUARY 1996
m.
Case 3.
MARINE TECHNOLOGY